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MIG GUNSMiller MIG Gun History Model NameSerial NumberEffectiveOriginal GunBreakdownRecommended Replacement Gun (S)Amperage of GunWire SizeReplacementGun BreakdownSidekick XL/ Cricket All Serial NumbersGA-16C N/AM-100 part number 248282 10 ft100A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15100A at 100% DutyCycleCricketAll Serial NumbersGA-16C1 N/AM-100 W/Friction terminalspart number 220606 10 ft.030-.035 (0.8-0.9 mm)pg 15Sidekick XL/ Cricket /Millermatic 90All Serial NumbersGA-17C N/AM-100 part number 248282 10 ft100A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15M-150 10 ft part number 249039150A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15150A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15 M-150 12 ft part number 249040Millermatic 120/130/150Prior to KF849783GA-17C N/AM-150 10 ft part number 249039Effective with KF849783M-15 N/AM-150 12 ft part number 249040Millermatic 125All Serial NumbersM-80M-80100A at 100% DutyCycle.023-.045 (0.6-1.1 mm)pg 14Millermatic 130 XPPrior to KK11053910-A N/AM-100 part number 273618 10 ft100A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15Effective with KK110539M-10M-150 10 ft part number 249039150A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15M-100 part number 248282 10 ft100A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15M-150 10 ft part number 249039150A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15M-100 part number 248282 10 ft100A at 100% DutyCycle.030-.035 (0.8-0.9mm)pg 15M-15 N/AM-100 part number 248282 10 ft100A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15pg 12M-150 10 ft part number 249039150A at 100% DutyCycleMIGmatic M‑Series100 – 250 Amp, Semi‑Automatic,Air‑Cooled MIG Welding GunsM-150 12 ft part number 249040Millermatic 135/140s/175/180/DVI s/211All Serial NumbersM-10 N/Apg 12M-150 12 ft part number 249040Millermatic 141/190All Serial NumbersMillermatic Challanger All Serial NumbersM-100M-150 12 ft part number 249040Millermatic Challenger 172Prior to KK118238Effective with KK118238Millermatic 185Millermatic 200All Serial NumbersGA-20CM-100 part number 248282 10 ft100A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15M-10 N/AM-150 10 ft part number 249039150A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15pg 12M-150 12 ft part number 249040150A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 15250A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 13250A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 13250A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 13250A at 100% DutyCycle.030-.035 (0.8-0.9 mm)pg 13400A at 100% DutyCycle.035-.045 (0.9-1.2 mm)pg 1810-A N/AM-15 N/AM-150 10 ft part number 249039pg 12M-150 12 ft part number 249040M-25M-25 10 ft part number 169594pg 13M-25 12 ft part number 169596M-25M-25 10 ft part number 169594pg 13M-25 12 ft part number 169596M-25 15 ft part number 169598Millermatic 210/212/250X/251/252All Serial NumbersM-25 15 ft part number 169598Millermatic 250Prior to KF851980GA-21C N/AM-25 10 ft part number 169594Effective with KF851980M-25 pg 13M-25 12 ft part number 169596All Serial NumbersGA-20C; N/AM-25 15 ft part number 169598Millermatic VintageMillermatic 300All Serial NumbersM-25 10 ft part number 169594GA-21C; N/AM-25 12 ft part number 169596M-25 pg 13M-25 15 ft part number 169598M-40 N/AQ4010TE5EMCQ4010TE5EMCQ4010TE5EMCNo GunQ4010TE5EMC400A at 100% DutyCycle.035-.045 (0.9-1.2 mm)pg 18Millermatic 350Prior to LE443589RoughneckC-4012Q4010TE5EMC400A at 100% DutyCycle.035-.045 (0.9-1.2 mm)pg 18Effective with LE443589Q3015AE8XMQ3015AE8XM.035-.045 (0.9-1.2 mm)pg 21.030-.035 (0.8-0.9 mm)pg 15All Serial NumbersM-10 N/AM-100 part number 248282 10 ft150A at 100% DutyCyclepg 12M-150 10 ft part number 249039150A at 100% DutyCycleM-15 N/AM-150 10 ft part number 249039pg 12M-150 12 ft part number 249040234610 – M-25 Gun, .030” Wire234611 –M-25 Gun, .035” Wire 234612 – M-25 Gun, .045” Wire 150A at 100% DutyCycleConsumable kits 234610, 234611 and 234612contain 10 contact tips, 1 nozzle, 1 contact tipadapter and 1 nozzle adapter.AccessoriesM-150 15 ft part number 249041All Serial NumbersConsumable Kits 234607, 234608 and 234609contain 10 contact tips, 1 nozzle and 1 contact tipadapter.pg 15M-150 12 ft part number 249040Millermatic Pulser234607 – M-10/15, M-100/150 Gun,.023” Wire 234608 – M-10/15, M-100/150 Gun,.030” Wire 234609 – M-10/15, M-100/150 Gun,.035” Wire Millermatic 300without gunMillermatic Passport /Passport PlusM-Series Consumable Kits(234607, 234608, 234609)To better serve you, Miller has introduced siximproved, affordable MIG consumable kits thatare compatible with the M-Series guns. Each kitcontains consumables that are specific to yourwelding application, including gun type and wiresize.035-.045 (0.9-1.2 mm)pg 15For a complete listing of gun consumablesinformation, please refer to pages 12– 16.M-150 15 ft part number 249041Optional Gun: M-25 Gun, Part Number 169599, 15ft. 250A at 100% Duty Cycle, Wire Size (.035-.045in)TABLE OF CONTENTSorders 1-866-931-973011
MIG GUNSM‑10/M‑15Item #Service Parts/ConsumablesPart #DescriptionQuantity195605 (N/A)M-10 Gun, 10 ft (3 m), 100A, .030-.035 (0.8-0.9 mm)169589 (N/A)M-15 Gun, 10 ft (3 m), 150A, .030-.035 (0.8-0.9 mm)169591 (N/A)M-15 Gun, 12 ft (3.7 m), 150A, .030-.035 (0.8-0.9 mm)169593 (N/A)M-15 Gun, 15 ft (4.6 m), 150A, .030-.035 (0.8-0.9 mm)M‑10M‑15169715Nozzle, slip type, .500 (12.7 mm) orf flush11 (2 per pkg)226190Nozzle, slip type, flux cored11087299Tip, contact scr, .023 (0.6 mm) wire x 1.12511 (10 per pkg)000067Tip, contact scr, .030 (0.8 mm) wire x 1.12511 (10 per pkg)000068Tip, contact scr, .035 (0.9 mm) wire x 1.12511 (10 per pkg)000069Tip, contact scr, .045 (1.2 mm) wire x 1.12511 (10 per pkg)3169716Adapter, contact tip11 (2 per pkg)4170470Ring, retaining115169718Tube, head116169738Nut, locking handle127169719Nut, jam (gun end)118169737Handle129169741 (N/A)Strain Relief, cable—210227800Cord Assembly1111209495Connector, feeder—M‑10 (includes) NA1—11209486Connector, feeder—M‑15 (includes)—112079974O‑Ring, .500 ID x .103CS rbr2213194010Kit, liner monocoil111112.023/.025 (0.6 mm) wire x 15 ft (includes)13194011Kit, liner monocoil.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)14079975O‑Ring, .187 ID x .103CS rbr1115227798Switch, Red trigger1116079878Housing Plug and Pins1—079531Connector, circ cpc clamp str rlf1—169736Terminal Block—117M‑Series MIG Guns*For a detailed listing, please reference page 11.ModelStock #LengthRating and Duty Cycle (CO2)1Wire SizeM‑8027361848 ft (2.4 m)100 A at 100% Duty Cycle.023 – .045 inM‑10024828210 ft (3 m)100 A at 100% Duty Cycle.030 – .035 in24903910 ft (3 m)150 A at 100% Duty Cycle24904012 ft (3.7 m)24904115 ft (4.6 m)(0.6 to 1.1 mm)2206062M‑150M‑25(0.8 – 0.9 mm)16959410 ft (3 m)16959612 ft (3.7 m)194805312 ft (3.7 m)16959815 ft (4.6 m)16959915 ft (4.6 m).030 – .035 in(0.8 – 0.9 mm)250 A at 100% Duty Cycle.030 – .035 in(0.8 – 0.9 mm)250 A at 100% Duty Cycle.035 – .045 in(0.9 – 1.2 mm)60% with mixed gases 220606 is an M‑100 gun with friction terminals for the Miller Cricket.194805 is an M‑25 gun with friction lugs for the Hobart Beta‑MIG 2510.4273618 is an M‑80 gun for the Millermatic 125 Hobby.12 312fax orders 1-800-637-2315TABLE OF CONTENTS
MIG GUNSM‑25Item #Service Parts/ConsumablesPart #Description169594M-25 Gun, 10 ft (3 m), 250A, .030-.035 (0.8-0.9 mm)Quantity169596M-25 Gun, 12 ft (3.7 m), 250A, .030-.035 (0.8-0.9 mm)169598M-25 Gun, 15 ft (4.6 m), 250A, .030-.035 (0.8-0.9 mm)169599M-25 Gun, 15 ft (4.6 m), 250A, .035-.045 (0.9-1.2 mm)169724Nozzle, slip type, .500 (12.7 mm) orf .125 recess11697251Nozzle, slip type, .625 (15.9 mm) orf .125 recess1200258Nozzle, slip type, .500 (12.7 mm) orf flush11697262Nozzle, slip type, .625 (15.9 mm) orf flush1169727Nozzle, slip type, .625 (15.9 mm) orf .125 stickout1087299Tip, contact scr, .023 (0.6 mm) wire x 1.1251 (10 per pkg)000067Tip, contact scr, .030 (0.8 mm) wire x 1.1251 (10 per pkg)000068Tip, contact scr, .035 (0.9 mm) wire x 1.1251 (10 per pkg)000069Tip, contact scr, .045 (1.2 mm) wire x 1.1251 (10 per pkg)1720341Tip, contact scr 3/64 (1.19 mm) wire x 1.1251 (10 per pkg)3169728Adapter, contact tip1 (2 per pkg)4169729Adapter, nozzle1 (2 per pkg)5170468O‑Ring1 (10 per pkg)6169730Washer, shock17169731Tube, head18169738Nut, locking handle29169732Nut, jam110169737Handle, front111227799Handle, rear112227800Cord, trigger assembly113209495Connector, feeder (includes)114079974O‑Ring, .500 ID x .103CS rbr215194010Kit, liner monocoil112.023/.025 (0.6 mm) wire x 15 ft (includes)15194011Kit, liner monocoil1.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)15194012Kit, liner monocoil1.035 – .045 (0.9 – 1.2 mm) wire x 15 ft (includes)151940141Kit, liner monocoil13/64 (1.19 mm) aluminum wire x 15 ft (includes)16079975O‑Ring, .187 ID x .103CS rbr117227798Switch, trigger1182520033Cable strain relief 2 & 31192280056Screw120169746Terminal1Included with 172136 Kit, Aluminum Conversion .047 in (1.2 mm)Standard on all guns.12M‑25 can be used on:* Millermatic 200 Millermatic 210/212/250x/251/252 Millermatic 250 Millermatic Vintage Millermatic Reach Wire Feeder*For a detailed listing, please reference page 11.TABLE OF CONTENTSorders 1-866-931-973013
MIG GUNSM‑80Item #Service Parts/ConsumablesPart #DescriptionQuantity273618M-80 Gun, 8 ft (2.4 m), 100A, .030.035 (0.8-0.9 mm)1246372Nozzle, slip type .500 orf flush11226190Nozzle, flux cored slip type12087299Tip, contact scr, .023 (0.6 mm)wire x 1.12512000067Tip, contact scr, .030 (0.8 mm)wire x 1.12512000068Tip, contact scr, .035 (0.9 mm)wire x 1.12512000069Tip, contact scr, .045 (1.2 mm)wire x 1.12513170470Ring, retaining14169716Adapter, contact tip15246373Tube, head16243865Nut, jam27246082Handle18246376Switch, trigger19242833Connector, feeder110079974O-Ring, .50 ID X .103CS rbr211194010Liner, monocoil.023/.025 (0.6 mm) wire x 15 ft(includes)111194011Liner, monocoil.030 – .035 (0.8 – 0.9 mm) wire x15 ft (includes)1194012Liner, monocoil.035 – .045 (0.9 –1.2 mm) wire x15 ft (includes)11234567781112109111312079975O‑Ring, .187 ID x .103CS rbr113246380Housing, power pin M-100114fax orders 1-800-637-2315TABLE OF CONTENTS
MIG GUNSM‑100/M‑150Item #Part #DescriptionService Parts/Consumables1QuantityM‑100 / M‑150248282M-100 Gun, 10 ft (3 m), 100A, .030-.035 (0.8-0.9 mm)249039M-150 Gun, 10 ft (3 m), 150A, .030-.035 (0.8-0.9 mm)249040M-150 Gun, 12 ft (3.7 m), 150A, .030-.035 (0.8-0.9 mm)249041M-150 Gun, 15 ft (4.6 m), 150A, .030-.035 (0.8-0.9 mm)246372Nozzle, slip type, .500 (12.7 mm) orf flush11 (2 per pkg)226190Nozzle, slip type, flux cored11087299Tip, contact scr, .023 (0.6 mm) wire x 1.12511 (10 per pkg)000067Tip, contact scr, .030 (0.8 mm) wire x 1.12511 (10 per pkg)000068Tip, contact scr, .035 (0.9 mm) wire x 1.12511 (10 per pkg)000069Tip, contact scr, .045 (1.2 mm) wire x 1.12511 (10 per pkg)3170470Ring, retaining114169716Adapter, contact tip11 (2 per pkg)5246373Tube, head116243865Nut, jam227246082Handle118246376Switch, Blue trigger119079878Housing Plug and Pins1110242833Connector, feeder1111079974O‑Ring, .500 ID x .103CS rbr2212194010Kit, liner monocoil1111111223456778913.023/.025 (0.6 mm) wire x 15 ft (includes)194011Kit, liner monocoil12.030 – .035 (0.8 – 0.9 mm) wire x 15 ft (includes)194012Kit, liner monocoil11.035 – .045 (0.9 –1.2 mm) wire x 15 ft (includes)13079975O‑Ring, .187 ID x .103CS rbr1114246380Housing, power pin11M‑100 can be used on:*1014M‑150 can be used on:* SideKick SideKick XL/Cricket XL/Millermatic 90 SideKick XL/Cricket XL/Millermatic 90 Millermatic 120/150 Millermatic 130 Millermatic 130 Millermatic 130 XP Millermatic 130 XP Millermatic 135/140s/175/180s/DVIs/211 Millermatic 135/140s/175/180s/DVIs/211 Millermatic Challenger Millermatic Challenger Millermatic Challenger 172 Millermatic Challenger 172 Millermatic Passport /Passport Plus Millermatic 185 Millermatic 141 Millermatic Pulser Millermatic 190*For a detailed listing, please reference page 11.TABLE OF CONTENTSorders 1-866-931-973015
MIG GUNSOptional M‑SeriesGun Nozzles and TipsPart #DescriptionQuantityM‑25 and M‑40 Tapered Nozzles176243Nozzle, Tapered 3/8 in (9.5 mm)1178386Nozzle, Tapered 11/32 in (8.7 mm)1M‑25 and M‑40 Tapered Contact Tips (1/4 in OD x 1.312 in)176797Contact Tip, Tapered .030 in (0.8 mm)10176793Contact Tip, Tapered .035 in (0.9 mm)10176794Contact Tip, Tapered .045 in (1.2 mm)10M‑25 and M‑40 Heavy‑Duty Spray Contact Tips(5/16 in OD x 1.125 in)187117Contact Tip, Heavy Duty .035 in (0.9 mm)25187118Contact Tip, Heavy Duty .045 in (1.2 mm)2516fax orders 1-800-637-2315TABLE OF CONTENTS
MIG GUNSRoughneck Consumables Note: Standard gun components are in blue type.VALUE MULTI-TURNFASTIP CONTACT TIPS.023–5/64" WIREVALUEMULTI-TURNDIFFUSERSFLUSH(#199622)SCREW ON NOZZLESCOPPER 5/8" ORIFICE15/16" O.D.(#207313)1/8" RECESS(#199621)HEAVY DUTY 5/8" ORIFICEBRASS (#199614) ORCOPPER (#199618)**STD. ON 500/600AEXTRA HEAVY DUTYFASTIP CONTACT TIPS.035–1/8" WIREHEAVY DUTY 3/4" ORIFICEBRASS (#199612) ORCOPPER (#199617)STANDARD 1/2" ORIFICEBRASS (#199610) ORCOPPER (#199615)EXTRA HEAVY DUTYDIFFUSERSFLUSH(#199623)1/8" RECESS(#198857)STANDARD 5/8" ORIFICEBRASS (#199613) ORCOPPER (#198855)**STD. ON 300/400ASTANDARDINSULATORSTANDARDDIFFUSERSSTANDARD 3/4" ORIFICEBRASS (#199611) ORCOPPER (#199616)HEAVY DUTYFASTIP CONTACT TIPS.023–3/32" WIREFLUSH(#206196).045" (#206188)STD. ON 300/400A1/16" (#206190)STD. ON 500/600A1/8" RECESSSTD. ON ALL GUNS(#206195)SCREW ON COPPERTAPERED NOZZLESGOOSENECKS(#198856)6.0" – STRAIGHT(#213450)4.5" – 48 BEND360 SWIVELSTD. ON 300/400A(#199625)1/4" RECESS(#210664)1/2" ORIFICE(#209036)6" – 48 BEND360 SWIVELSTD. ON 500A(#199626)TAPEREDFASTIP CONTACT TIPS.023–1/16" WIRE3/8" ORIFICE(#209035)8" – 48 BEND360 SWIVELSTD. ON 600A(#199627)SLIP ON COPPERTAPERED NOZZLESTAPEREDFASTIP CONTACT TIPS.023–1/16" WIRE1/2" ORIFICE(#209033)SLIP ONTAPEREDDIFFUSERS1/8" RECESS(#D218)TAPEREDINSULATOR(#209047)3/8" ORIFICE(#209034)Roughneck Contact Tips (10 p/pkg)(25 p/pkg)Heavy‑Duty FasTip 2301812230192061892232002—2061902
Millermatic 135/ 140s/175/180/DVI . Miller MIG Gun History M-Series Consumable Kits (234607, 234608, 234609) To better serve you, Miller has introduced six improved, affordable MIG consumable kits that are compatible with the M-Series guns. Each kit contains consumables that are specific to your welding application, including gun type and wire size. – M-10/15, M-100/150 Gun, .023 .
