QM45 UnderCounter Model Ice Machines

Transcription

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901QM45UnderCounter ModelIce MachinesInstallation, Use & Care ManualThis manual is updated as new information and models are released.Visit our website for the latest manual. www.manitowocfsg.comAmerica’s #1 Selling Ice MachinePart Number 000001774 07/08

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901Safety NoticesRead These Before Proceeding:As you work on Manitowoc equipment, be sure to payclose attention to the safety notices in this manual.Disregarding the notices may lead to serious injury and/or damage to the equipment.Throughout this manual, you will see the following typesof safety notices:! WarningText in a Warning box alerts you to a potentialpersonal injury situation. Be sure to read theWarning statement before proceeding, and workcarefully.! CautionText in a Caution box alerts you to a situation inwhich you could damage the equipment. Be sure toread the Caution statement before proceeding, andwork carefully.! CautionProper installation, care and maintenance areessential for maximum performance and troublefree operation of your Manitowoc equipment. Readand understand this manual. It contains valuablecare and maintenance information. If you encounterproblems not covered by this manual, do notproceed, contact Manitowoc Foodservice Group.We will be happy to provide assistance.ImportantRoutine adjustments and maintenance proceduresoutlined in this manual are not covered by thewarranty.! WarningPERSONAL INJURY POTENTIALProcedural NoticesAs you work on Manitowoc equipment, be sure to readthe procedural notices in this manual. These noticessupply helpful information which may assist you as youwork.Do not operate equipment that has been misused,abused, neglected, damaged, or altered/modifiedfrom that of original manufactured specifications.NOTE: SAVE THESE INSTRUCTIONS.Throughout this manual, you will see the following typesof procedural notices:ImportantText in an Important box provides you withinformation that may help you perform a proceduremore efficiently. Disregarding this information willnot cause damage or injury, but it may slow youdown as you work.NOTE: Text set off as a Note provides you with simple,but useful, extra information about the procedure youare performing.We reserve the right to make product improvements at any time.Specifications and design are subject to change without notice.

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901Table of ContentsSection 1General InformationModel Numbers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Accessories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Tri-liminator Water Filter System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Manitowoc Cleaner and Sanitizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1Model/Serial Number Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Owner Warranty Registration Card . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3Commercial Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3Residential Warranty Coverage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-4General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Ice Machine Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Location of Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2Ice Machine Heat of Rejection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2Leveling the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2Electrical Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3Voltage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3Fuse/circuit breaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3electrical Rating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3Water Service/Drains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4Water Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4Drain Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-4Water Supply and Drain Line Sizing/Connections . . . . . . . . . . . . . . . . . . . .2-4Installation Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6Before Starting the Ice Machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-6Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1Ice Making Sequence of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Initial Start-up Or Start-up After Automatic Shut-off . . . . . . . . . . . . . . . . . .3-2Freeze Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Harvest Sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Automatic Shut-off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Section 2Installation InstructionsSection 3OperationPart Number 000001774 07/08i

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901Table of Contents (continued)Energized Parts Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-3Operational Checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4Siphon System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4Siphon System Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4water Float Valve Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4Water Level Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5Ice Bridge Thickness Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-5Interior Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1Cleaning And Sanitizing Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1Ice Machine Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8Exterior Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8Cleaning the Condenser . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8Removal From Service Winterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-8Section 4MaintenanceSection 5Before Calling for ServiceiiChecklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1Safety Limit Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2Safety Limits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3Part Number 000001774 07/08

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901Section 1General InformationModel NumbersAccessoriesThis manual covers the following models:Contact your Manitowoc distributor for these LIMINATOR WATER FILTER SYSTEMEngineered specifically for Manitowoc ice machines, TriLiminator water filters are an efficient, dependable, andaffordable method of inhibiting scale formation, filteringsediment, and removing chlorine taste and odor.MANITOWOC CLEANER AND SANITIZERManitowoc Ice Machine Cleaner and Sanitizer areavailable in convenient 16 oz. (473 ml) and 1 gal (3.78 l)bottles. These are the only cleaner and sanitizerapproved for use with Manitowoc products.Cleaner Part Number16oz94-0456-31 Gallon 94-0580-3Part Number 000001774 07/08Sanitizer Part number16oz94-0565-31 Gallon94-0581-31-1

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901General InformationSection 1Model/Serial Number LocationRecord the model and serial number of your ice machinein the space provided below. These numbers arerequired when requesting information from your localManitowoc distributor, service representative, orManitowoc Ice, Inc.The model and serial number are listed on the OWNERWARRANTY REGISTRATION CARD. They are alsolisted on the MODEL/SERIAL NUMBER DECAL affixedto the ice machine.MODEL/SERIALPLATE LOCATIONMODEL/SERIALPLATE LOCATIONModel/Serial Number LocationIce MachineModel NumberSerial Number1-2Part Number 000001774 07/08

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901Section 1General InformationOwner Warranty Registration CardExclusionsGeneralThe following items are not included in the ice machine’swarranty coverage:The packet containing this manual also includeswarranty information. Warranty coverage begins the dayyour new ice machine is installed.ImportantComplete and mail the OWNER WARRANTYREGISTRATION CARD as soon as possible tovalidate the installation date.If you do not return your OWNER WARRANTYREGISTRATION CARD, Manitowoc will use the date ofsale to the Manitowoc Distributor as the first day ofwarranty coverage for your new ice machine.COMMERCIAL WARRANTY COVERAGEGeneralThe following Warranty outline is provided for yourconvenience. For a detailed explanation, read thewarranty bond shipped with each product.Contact your local Manitowoc representative orManitowoc Ice, Inc. if you need further warrantyinformation.PartsManitowoc warrants the ice machine against defects inmaterials and workmanship, under normal use andservice for three (3) years from the date of originalinstallation.LaborLabor required to repair or replace defectivecomponents is covered for three (3) years from the dateof original installation.1. Normal maintenance, adjustments and cleaning asoutlined in this manual.2. Repairs due to unauthorized modifications to the icemachine or use of non-standard parts without priorwritten approval from Manitowoc Ice, Inc.3. Damage caused by improper installation of the icemachine, electrical supply, water supply or drainage,or damage caused by floods, storms, or other acts ofGod.4. Premium labor rates due to holidays, overtime, etc.;travel time; flat rate service call charges; mileageand miscellaneous tools and material charges notlisted on the payment schedule. Additional laborcharges resulting from the inaccessibility ofequipment are also excluded.5. Parts or assemblies subjected to misuse, abuse,neglect or accidents.6. Damage or problems caused by installation,cleaning and/or maintenance proceduresinconsistent with the technical instructions providedin this manual.Authorized Warranty ServiceTo comply with the provisions of the warranty, arefrigeration service company, qualified and authorizedby your Manitowoc distributor, or a Contracted ServiceRepresentative must perform the warranty repair.NOTE: If the dealer you purchased the ice machine fromis not authorized to perform warranty service, contactyour Manitowoc distributor or Manitowoc Ice, Inc. for thename of the nearest authorized service representative.Service CallsNormal maintenance, adjustments and cleaning asoutlined in this manual are not covered by the warranty.If you have followed the procedures listed in this manual,and the ice machine still does not perform properly, callyour authorized service company.Part Number 000001774 07/081-3

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901General InformationSection 1RESIDENTIAL WARRANTY COVERAGEWHAT IS NOT COVERED?WHAT DOES THIS LIMITED WARRANTY COVER?This limited warranty does not cover, and you are solelyresponsible for the costs of: (1) periodic or routinemaintenance, (2) repair or replacement of the Product orparts due to normal wear and tear, (3) defects ordamage to the Product or parts resulting from misuse,abuse, neglect, or accidents, (4) defects or damage tothe Product or parts resulting from improper orunauthorized alterations, modifications, or changes; and(5) defects or damage to any Product that has not beeninstalled and/or maintained in accordance with theinstruction manual or technical instructions provided byManitowoc. To the extent that warranty exclusions arenot permitted under some state laws, these exclusionsmay not apply to you.Subject to the exclusions and limitations below,Manitowoc Ice, Inc. (“Manitowoc”) warrants to theoriginal consumer that any new ice machinemanufactured by Manitowoc (the “Product”) shall be freeof defects in material or workmanship for the warrantyperiod outlined below under normal use andmaintenance, and upon proper installation and start-upin accordance with the instruction manual supplied withthe Product.HOW LONG DOES THIS LIMITED WARRANTYLAST?Ice Machine - Twelve (12) months from the sale dateWHO IS COVERED BY THIS LIMITED WARRANTY?This limited warranty only applies to the originalconsumer of the Product and is not transferable.WHAT ARE MANITOWOC ICE’S OBLIGATIONSUNDER THIS LIMITED WARRANTY?If a defect arises and Manitowoc receives a validwarranty claim prior to the expiration of the warrantyperiod, Manitowoc shall, at its option: (1) repair theProduct at Manitowoc’s cost, including standard straighttime labor charges, (2) replace the Product with one thatis new or at least as functionally equivalent as theoriginal, or (3) refund the purchase price for the Product.Replacement parts are warranted for 90 days or thebalance of the original warranty period, whichever islonger. The foregoing constitutes Manitowoc’s soleobligation and the consumer’s exclusive remedy for anybreach of this limited warranty. Manitowoc’s liabilityunder this limited warranty is limited to the purchaseprice of Product. Additional expenses including, withoutlimitation, service travel time, overtime or premium laborcharges, accessing or removing the Product, or shippingare the responsibility of the consumer.HOW TO OBTAIN WARRANTY SERVICETo obtain warranty service or information regarding yourProduct, please contact us at:MANITOWOC ICE, INC.2110 So. 26th St.,P.O. Box 1720,Manitowoc, WI 54221-1720Telephone: 920-682-0161Fax: 920-683-7585www.manitowocice.com1-4EXCEPT AS STATED IN THE FOLLOWINGSENTENCE, THIS LIMITED WARRANTY IS THE SOLEAND EXCLUSIVE WARRANTY OF MANITOWOCWITH REGARD TO THE PRODUCT. ALL IMPLIEDWARRANTIES ARE STRICTLY LIMITED TO THEDURATION OF THE LIMITED WARRANTYAPPLICABLE TO THE PRODUCTS AS STATEDABOVE, INCLUDING BUT NOT LIMITED TO, ANYWARRANTY OF MERCHANTABILITY OR OF FITNESSFOR A PARTICULAR PURPOSE. Some states do notallow limitations on how long an implied warranty lasts,so the above limitation may not apply to you.IN NO EVENT SHALL MANITOWOC OR ANY OF ITSAFFILIATES BE LIABLE TO THE CONSUMER OR ANYOTHER PERSON FOR ANY INCIDENTAL,CONSEQUENTIAL OR SPECIAL DAMAGES OF ANYKIND (INCLUDING, WITHOUT LIMITATION, LOSS OFPROFITS, REVENUE OR BUSINESS) ARISING FROMOR IN ANY MANNER CONNECTED WITH THEPRODUCT, ANY BREACH OF THIS LIMITEDWARRANTY, OR ANY OTHER CAUSE WHATSOEVER,WHETHER BASED ON CONTRACT, TORT OR ANYOTHER THEORY OF LIABILITY. Some states do notallow the exclusion or limitation of incidental orconsequential damages, so the above limitation orexclusion may not apply to you.HOW STATE LAW APPLIESThis limited warranty gives you specific legal rights, andyou may also have rights that vary from state to state orfrom one jurisdiction to another.REGISTRATION CARDTo secure prompt and continuing warranty service, thiswarranty registration card must be completed and sentto Manitowoc within thirty (30) days from the sale date.Complete the following registration card and send it toManitowoc at the address shown.Part Number 000001774 07/08

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901Section 2Installation InstructionsGeneralThese instructions are provided to assist the 1.90cm 0.63cmPart Number 000001774 07/082-1

Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-9304 - Local 507-288-94542940 Hwy 14 W, Rochester, MN 55901Installation InstructionsSection 2Location of Ice MachineThe location selected for the ice machine must meet thefollowing criteria. If any of these criteria are not met,select another location. The location must be indoors. The location must be free of airborne and othercontaminants. The air temperature must be at least 1.6 C (35 F),but must not exceed 43.4 C (110 F). The location must not be near heat-generatingequipment or in direct sunlight. The location must be capable of supporting theweight of the ice machine and a full bin of ice. The location must allow enough clearance for water,drain and electrical connections in the rear of the icemachine. The location must not obstruct airflow through oraround the ice machine (condenser airflow is in andout the front). Refer to the chart below for clearancerequirements.Ice machines, like other refrigeration equipment, rejectheat through the condenser. It is helpful to know theamount of heat rejected by the ice machine when sizingair conditioning equipment where self-contained aircooled ice machines are installed.Leveling the Ice MachineAfter moving the ice machine into the installationlocation, it must be leveled for proper operation. Followthese steps to level the ice machine:1. Check the level of the ice machine from front to backand from side to side.Self-Contained Air-CooledTop/Sides5” (127 mm)*Back5” (127 mm)*Checking for LevelNOTE: The ice machine may be built into a cabinet.There is no minimum clearance requirement for the topor left and right sides of the ice machine. The listedvalues are recommended for efficient operation andservicing only.2. If the ice machine is not level, adjust the levelingglides on each corner of the base of the ice machineas necessary.! CautionThe ice machine must be protected if it will besubjected to temperatures below 32 F (0 C).Failure caused by exposure to freezingtemperatures is not covered by the warranty. See“Removal from Service/Winterization” Section 4.Ice Machine Heat of RejectionHeat of Rejection*SeriesIce MachineAir Conditioning**PeakQM4517502600*B.T.U./Hour** Because the heat of rejection varies during the ice makingLeveling Glide3. Check the level of the ice machine after eachadjustment of the leveling glides.4. Repeat steps 2 and 3 unti

America s #1 Selling Ice Machine QM45 UnderCounter Model Ice Machines Part Number 000001774 07/08 )URQW IP3DJH 7KXUVGD\ -XO\ 30 Total Restaurant Supply - https://totalsupply1.com - Toll Free 1-800-944-930