Mmmm TimeCutter Z4200 Riding Mower

Transcription

Form No.Count3358-268Rev Con it.mmmmTimeCutterZ4200 Riding MowerModel No. 74360--SerialNo. 270000001and Up00G005051Register at www.Toro.com.Original Instructions(EN)

CALIFORNIAProposition65 WarningThe engineexhaustfrom this productcontainschemicalsknownto the StateCaliforniato causeor fdefects,harm.is not equippedwithaspark arrestermuffler.It is a violationof CaliforniaPublic ResourceCode Section 4442 to use or operatethe engineon any forest-covered,brush-covered,orgrass-coveredland. Other states or federal areasmay have similar laws.This spark ignition system complies with CanadianICES-002.The enclosedEngineOwner'sManual is suppliedfor informationregardingthe US EnvironmentalProtectionAgency(EPA) and the CaliforniaEmissionControlRegulationof emissionsystems,maintenance,and warranty.Replacementsmay beorderedthroughthe engineFigure 1Under the seat1.Write the product model and serial numbers in the spacebelow:Model No.manufacturer.For models with stated engine horsepower, the grosshorsepower of the engine was laboratory rated by theengine manufacturer in accordance with SAE J1940.As configured to meet safeb; emission, and operatingrequirements, the actual engine horsepower on this classof lawn mower will be significantly lower.Model and serial number plateSerial No.This manual identifies potential hazards and hassafeb Tmessages identified by the safe Talert symbol(Figure 2), which signals a hazard that may cause seriousinjury or death if you do not follow the recommendedprecautions.IntroductionFigure 2Read this information carefully to learn how to operateand maintain your product properly and to avoid injuryand product damage. You are responsible for operatingthe product properly and safely.You may contact Toro directly at v -,w,vToro.com forproduct and accessory information, help finding adealer, or to register your product.Whenever you need service, genuine Toro parts,or additional information, contact an AuthorizedService Dealer or Toro Customer Service and havethe model and serial numbers of your product read Figure 1 identifies the location of the model and serialnumbers on the product. Write the numbers in thespace provided. 2007--The Toro Company8111 Lyndale Avenue SouthBloomington, MN 554201.Safety alert symbol.This manual uses two other words to highlightinformation. Importantcalls attention to specialmechanical information and Note emphasizes generalinformation worthy of special attention.ContentsIntroduction.Safe .Safe Operating Practices .Toro Riding Mower Safety .Slope Chart .Safety and Instructional Decals .Product Overview. .Contact us at www.Toro.com.Printed in the USA.All Rights Reserved2335679

Controls .Operation .Think Safety First .Recommended Gasoline .10111112Chec ng the Engine Oil Level .Starting the Engine .Operating the Blades .Stopping the Engine .The Safety Interlock System .Driving Forward or Backward .Stopping the Machine .Adjusting the Height of Cut .Positioning the Seat .Adjusting the Motion Control Levers .Pushing the Machine by Hand .Side Discharge .Operating Tips .Maintenance .Recommended Maintenance Schedule(s) .Premaintenance Procedures .Raising the Seat .Accessing the Battery .Lubrication .13131415151616161717171818202021212121Greasing the Bearings .Engine Maintenance .Servicing the Air Cleaner .Servicing the Engine Oil .Servicing the Spark Plug .Cleaning the Blower Housing .Fuel System Maintenance .Replacing the Fuel Filter .Electrical System Maintenance .Charging the Battery .Servicing the Fuses .Drive System Maintenance .Chec ng the Tire Pressure .Mower Maintenance .2122222324252626272728292929Servicing the Cutting Blades .Leveling the Mower from Side-to-Side .Adjusting the Front-to-Rear Blade Slope .Removing the Mower .Mower Belt Maintenance .2931323333Installing the Mower .Replacing the Grass Deflector .Cleaning .Washing the Underside of the Mower .Storage .Cleaning and Storage .Troubleshooting .Schematics .3434353536363840SafetyThismachinemeetsor exceedsspecificationsof the AmericanInstitute,in effect at the timethe B71.1-2003NationalStandardsof production.However,improperuse or maintenanceby theoperatoror owner can result in injury. To reducethe potentialfor injury, comply with these safetyinstructionsand always pay attentionto thesafety alert symbol,which meansCAUTION,WARNING,or DANGER-"personalsafetyinstruction."may resultFailureto comply with the instructionin personalinjury or death.Safe Operating PracticesThe following instructionsB71.1-2003.are from ANSI standardThis product is capable of amputating hands andfeet and throwing objects. Always follow all safetyinstructions to avoid serious injury or death.General Operation Read, understand, and follow all instructions inthe operator's manual and on the machine beforestarting. Do not place hands or feet near rotating parts orunder the machine. Keep clear of the dischargeopening at all times. Allow only responsible adults who are familiar withthe instructions to operate the machine. Clear the area of objects such as rocks, toys, wire,etc., which could be picked up and thrown by theblade. Be sure the area is clear of other people beforemowing. Stop the machine if awone enters the area. Never carry passengers. Do not mow in reverse unless absolutely necessar 7Akvays look down and behind before and whilebac ng up. Be aware of the mower discharge direction and donot point it at awone. Avoid discharging materialagainst a wall or obstruction. Material may ricochetback toward the operator. Stop the blade(s) whencrossing gravel surfaces. Do not operate the mower without either the entiregrass catcher or the guard in place. Be alert, slow down and use caution when ma ngturns. Look behind and to the side before changingdirections.

Neverleavea runningmachineunattended.Ahvaysturn off blades,setparing brake,stopengine,andremovekeybeforedismounting. Turn off bladeswhennot mowing.Stopthe engineandwait for allpartsto cometo a completestopbeforecleaningthe machine,removingthe grasscatcheror uncloggingthe dischargechute. Operatethe machineonly in daylightor goodartificiallight. Do not operatethe machinewhileundertheinfluenceof alcoholor drugs. Watchfor trafficwhenoperatingnearor crossingroadways. Useextracarewhenloadingor unloadingthemachineinto a traileror truck.Avoid sudden starts when mowing uphill becausethe mower may tip ower. Dataindicatesthat operators,age60yearsandabove,areinvolvedin a largepercentageof aluatetheir abilityto operatethe ridingmowersafelyenoughto protectthemseDesandothersfromseriousinjur Ahvaysfollow the recommendationsfor wheelweightsor counterweights.Do not mow near drop-offs, ditches, steep banksor water. Wheels dropping over edges can causerollovers, which may result in serious injur B deathor drowning.Slope OperationSlopes are a major factor related to loss of control andtip-over accidents, which can result in severe injury ordeath. Operation on all slopes requires extra caution. Ifyou cannot back up the slope or if you fed uneasy on it,do not mow it.Do not mow slopes greater than 15 degrees.Watch for ditches, holes, rocks, dips, and rises thatchange the operating angle, as rough terrain couldoverturn the machine.Be aware that loss of traction may occur goingdownhill. Weight transfer to the front wheels maycause drive wheels to slip and cause loss of braMngand steering.Ahvays avoid sudden starting or stopping on aslope. If tires lose traction, disengage the blades andproceed slowly off the slope.Use extremecare with grass catchersor otherattachments.These can change the stabilitymachine and cause loss of control.of theDo not try to stabilize the machine by putting yourfoot on the ground.Use a walk behind mower and/or a hand trimmernear drop-offs, ditches, steep banks or water.ChildrenTragic accidents can occur if the operator is not alert tothe presence of children. Children are often attracted tothe machine and the mowing activit Never assume thatchildren will remain where you last saw them. Keep children out of the mowing area and underthe watchful care of another responsible adult, notthe operator. Be alert and turn the machine off if children enterthe area.Before and while bac ng or changing direction, lookbehind, down, and side-to-side for small children. Choose a low ground speed so you will not have tostop while operating on a slope.Never carry children, even with the blades off. Theymay fall off and be seriously injured or interfere withsafe machine operation. Do not mow slopes when grass is wet. Slipperyconditions reduce traction and could cause slidingand loss of control.Children who have been given rides in the past maysuddenly appear in the mowing area for another rideand be run over or backed over by the mower. Ahvays keep the wheel motors engaged when goingdown slopes. Do not move the motion control leversto the neutral position and coast downhill.Never allow children to operate the machine. Reduce speed and use extreme caution on slopes. Do not make sudden turns or rapid speed changes. Remove or mark obstacles such as rocks, tree limbs,etc. from the mowing area. Tall grass can hideobstacles.Use extra care when approaching blind corners,shrubs, trees, the end of a fence or other objects thatmay obscure vision.TowingThis machine does not make any provisionsfor towing.

ServiceSafe HandlingGrass catcher components are subject to wear,damage and deterioration, which could exposemoving parts or allow objects to be thrown.Frequently check components and replace withmanufacturers' recommended parts, when necessar of Gasoline:To avoid personal injury or propert3F damage, use extracare when handling gasoline and other fuels. They areflammableand the vapors are explosive.Extinguishall cigarettes,sources of ignition.Use only an approvedcigars, pipesMower blades are sharp and can cut. Wrap theblade(s) or wear gloves, and use extra caution whenservicing them.and otherCheck for proper brake operationand service as required.container.Never remove the gas cap or add fuel when theengine is running. Allow the engine to cool beforeMaintain or replace safet3Fand instructionnecessar)refueling.Neverrefuelthe machineNeverstorewhereheaterthere is an open flame,or furnace.Neverfill containersthe machineinsidesuch as near a waterinside a vehicleortrailer with a plastic liner. Ahvays place containersthe ground away from your vehicle before filling.onRemove gas-poweredequipmentfrom the truckor trailer and refuel it on the ground. If this is notpossible, then refuel such equipment with a portablecontainer, rather than from a gasoline dispensernozzle.Keep the nozzle in contact with the rim of the fueltank or container opening at all times until the fuelingis complete.Do not use a nozzle lock-opendevice.on clothing,changeNever overfill the fuel tank.tighten securel):ReplaceGeneralNeverNever tamper with safer3/devices.proper operation regularl)area.CheckBatterytheirstoring.Stop and inspect the equipmentif you strikeobject. Repair, if necessar), before restarting.running.Stop the engine, disconnect spark plug wire(s) andremove key before performing any service, repairs,maintenance or adjustments.Battery acid is poisonousand can cause burns. Avoidcontact with sFdn, eyes, and clothing. Protect yourface, eyes, and clothing when working with a batter)Keep the machine free of grass, leaves, or otherdebris build-up.Clean up oil or fuel spillage fuelsoaked debris. Allow the machine to cool beforeengineEngine exhaust contains carbon monoxide, which isan odorless, deadly poison that can kill you. Do notrun engine indoors or in an enclosed area.gas cap andKeep nuts and bolts tight, especially the bladeattachmentbolts. Keep equipmentin goodcondition.make any adjustmentsDo not mow slopes greater than 15 degrees.Do not touch equipmentor attachmentparts whichmay be hot from operation.Allow to cool beforeattemptingto maintain, adjust or service.inside a closedNeverThe following list contains safety information specific toToro products or other safety information that you mustow that is not included in the ANSI standards.Keep hands, feet, hair, and loose clothing away fromattachmentdischarge area, undersideof mower andany moving parts while engine is running.clothingService:run a machinedecals asToro Riding Mower Safetyor on a truckIf fuel is spilledimmediatel)AdjustUse only genuine Toro replacement parts to ensurethat original standards are maintained.indoors.or fuel containerffequentl or repairsanwith thegases can explode.and flamesKeepcigarettes,sparksaway from batter)Use only Toro approved attachments.\Khrrantybe voided if used with unapprovedattachments.mayIf loading the machine onto a trailer or truck, use asingle, full-width ramp onl The ramp angle shouldnot exceed 15 degrees.Note:machineDeterminethe left and right sides of thefrom the normaloperatingposition.

This is a 5 slopeNo SlopeCOJExample:Compareslope withfoldedge]]]l0O0

Safety and InstructionalDecalsSafeb7 decals and instructions are easily visible to the operator and are located near any area ofpotential danger. Replace any decal that is damaged or lost.114-16061.Entanglementhazard, belt--keepall guards in place.106-87171.2.3.4.Read the instructions before servicing or performingmaintenance.Check tire pressure every 25 operating hours.Grease every 25 operating hours.Engine93-70091.2.Warning--don't operate the mower with the deflector up orremoved; keep the deflector in place.Cutting/dismembermenthazard of hand or foot, mowerblade--stay away from moving parts.106-87431.Manufacturer's1.Height of cutMarkIndicates the blade is identified as a part from the originalmachine manufacturer.110-66911.2.3.105-7015Thrown object hazard--keep bystanders a safe distancefrom the machine.Thrown object hazard, mower--do not operate the withoutdeflector or grass collection system in place.Cutting/dismembermentof hand or foot--stay away frommoving parts.

00000112-97511.2.3.Parking eight-of-cut1.Bypass lever, ble6.7.Bypass lever, disengaged110-6690110-68231.2.Power take-off (PTO),Blade control switch onsome modelsDisengageEngage1.Bypass lever, engaged00002.0Bypass lever, disengaged000000ON0Battery0Some0or all of thesesymbols1.Explosion hazard6.2.No fire, open flame, orsmoking,7.3.Caustic liquid/chemicalburn hazardWear eye protection8.112-97501.2.3.Parking brakeFastStow4.5.NeutralReverse4.5.Read the Operator'sManual.QSymbols9.10.are on your batteryKeep bystanders a safedistance from the battery.Wear eye protection;explosive gases cancause blindness and otherinjuriesBattery acid can causeblindness or severe burns.Flush eyes immediatelywith water and get medicalhelp fast.Contains lead; do notdiscard.

110-68251.2.3.4.5.6.7.Warning--read the Operator's ManualWarning--read the instructions before servicing or performing maintenance; move the motion control levers to the park (brake)position, remove the ignition key and disconnect the spark plug wire.Cutting/dismembermenthazard, mower blade; entanglement hazard, belt--do not open or remove safety shields while engine isrunning.Tipping hazard--do not mow up and down slopes, only mow across slopes less than 15 degrees, avoid sudden and sharpturns while on slopes.Loss of traction/controI hazard, slopes--loss of traction/controI on a slope, disengage the blade control switch (PTO), proceedoff the slope slowly.Crushing/dismembermenthazard of bystanders, reversing; crushing/dismembermenthazard of bystanders--donot carrypassengers, look behind and down when reversing.Thrown object hazard--keep bystanders a safe distance from the machine, pick up debris before operating, keep deflector in place.Product Overview2451069G005053Figure1.2.3.Operator seatControl leversControl panel4.5.6.Height of cut leverFootrestMower deck37.8.9.Front caster wheelRear drive wheelAnti-scalp roller10.Washout fitting

26Figure1.2.Motion control leversHeight of cut lever3.4.4Gas tank capEngine5.6.ControlsIgnitionDeflectorEngine guardSwitchThe ignition switch has three positions, Off, Run andStart. The key vdll turn to Start and move back toRun upon release. Turing the key to the Off positionwill stop the engine; however, always remove the keywhen leaving the machine to prevent someone fromaccidentally starting the engine (Figure 5).Become familiar vdth all of the controls in Figure 3,Figure 4, and Figure 5 before you start the engine andoperate the machine.Throttle/ChokeControlThe throttle and choke is combined into one controllever. The throttle controls the engine speed and it has acontinuous variable setting from Slow to Fast. Engagethe choke by moving the lever past the Fast setting untilit stops (Figure 5).G005055Blade ControlFigure 5Control Panel1.Ignition switch2.Throttle/Choke3.Switch(Power Take-Off)The blade control switch, represented by a powertake-off (PTO) symbol, engages and disengages powerto the mower blades (Figure 5).Blade control switch(power take-off)Motion ControlBrakeLevers and ParkingThe motion control levers are speed sensitive controls ofindependent wheel motors. Moving a lever forward orbackward turns the wheel on the same side forward or in10

Operationreverse; wheel speed is proportionalto the amountthelever is moved. Moving the control levers outward fromthe center position engages the paring brake and allowsthe operator to exit the machine (Figure 13). Alwaysposition the motion control levers into the park positionwhen you stop the machine or leave it unattend

Count on it. mmmm 0 0 Form No. 3358-268 Rev C TimeCutter_ Z4200 Riding Mower Model No. 74360--Serial No. 270000001 and Up G00