SELF-CONTAINED PACKAGE AIR CONDITIONERS AND HEAT

Transcription

SELF-CONTAINED PACKAGE AIR CONDITIONERS ANDHEAT PUMP UNITS INSTALLATION INSTRUCTIONSTable of ContentsSAFETY INSTRUCTIONS.2TO THE INSTALLER.3IMPORTANT NOTE TO THE OWNER REGARDINGPRODUCT WARRANTY.3SHIPPING INSPECTION .3REPLACEMENT PARTS .3CODES AND REGULATIONS .3EPA Regulations.3National Codes.3MAJOR COMPONENTS .3PREINSTALLATION CHECKS.3Clearances and Accessibility .4Unit Location .4Ground Level Preinstallation Details.4Rooftop Preinstallation Details.4Roof Curb Installations Only .4Rigging Details .5CIRCULATING AIR AND FILTERS.5Airflow Conversion .5Ductwork .5Filters .6Connect Condensate Drain .6WIRING.6High Voltage Wiring.7Low Voltage Wiring .7Internal Wiring.7START-UP, ADJUSTMENTS AND CHECKS.8Start-up Procedure and Checklist—Cooling Cycle.8Start-up Procedure—Heat Pump .8Final System Checks.8Components.8HEAT PUMP OPERATION .9Cooling Cycle .9Heating Cycle .9Defrost Control .10Suggested Field Testing/Troubleshooting.10Airflow Measurement and Adjustment.10Speed Tap Adjustments for Indoor Blower Motor.11Blower Performance Data .11Refrigerant Charge Checks.12ELECTRICAL ADJUSTMENTS .13SYSTEM MAINTENANCE .14Service.14TROUBLESHOOTING CHART.15APPENDIX .16Wiring Diagram—WPC4336AM .16Wiring Diagram—WPC43(48-60)AM.17Wiring Diagram—WPH43(24 - 42)AM.18Wiring Diagram—WPH43(48, 60)AM .19Product Dimensions.20ASSISTANCE OR SERVICE .20ATTENTION INSTALLATION PERSONNELPrior to installation, thoroughly familiarize yourself with this instruction manual.Observe all safety warnings.During installation or repair, caution is to be observed.It is your responsibility to install the product safely and to educate the customer on its safe use.Placeholderfor Bar CodeKeep this literature in a safe place for future reference.Whirlpool Gold ModelsWPH43M, WPC43MWPIO-356AThese installation instructions cover the outdoorinstallation of self-contained package air conditioners andheating units. See the Specification Sheets applicable toyour model for information regarding accessories. Pleasecontact your distributor or our website for the applicableSpecification Sheets referred to in this manual.Tradewinds Distributing Company, LLC14610 Breakers DriveJacksonville, Florida 32258

SAFETY INSTRUCTIONSThe following symbols and labels are used throughout this manual to indicate immediate or potential safety hazards. It is the owner’sand installer’s responsibility to read and comply with all safety information and instructions accompanying these symbols. Failure toheed safety information increases the risk of personal injury, property damage and/or product damage.Recognize this symbol as a safety precaution.WARNINGHazards or unsafepractices1could result in propertyGoodmandamage, product damage, severe personal injury or death.CAUTIONHazards or unsafe practices may result in propertydamage, product damage, personal injury or death.WARNINGDo not connect to or use any device that is not designGoodman36 damage,certified for use with thisunit. Serious propertypersonal injury, reduced unit performance and/or hazardousconditions may result from the use of such non-approveddevices.WARNINGWARNINGTo avoid property damage, personal injury or death, donot use this furnace if any part of the furnace has beenunder water. Immediately call a qualified service technicianto inspect the furnace and to replace any part of thecontrol system and any gas control having been underGoodman 81water.WARNINGThis unit must not be used as a “construction heater”during the finishing phases of construction on a newGoodman 79structure. This type of use may result in premature failureof the unit due to extremely low return air temperaturesand exposure to corrosive or very dirty atmospheres.WARNINGTo prevent the risk of property damage, personal injury, ordeath, do not store combustible materials or use gasolineor other flammable liquids or vapors in the vicinity of thisunit.HIGH VOLTAGE!Disconnect ALL power before servicing.Goodman42Multiple power sourcesmay be present.Failure to do so may cause property damage,personal injury or death.WARNINGConnecting unit ductworkto unauthorizedGoodman98 heat producingdevices such as a fireplace insert, stove, etc., may resultin property damage, fire, carbon monoxide poisoning,explosion, personal injury or death.WARNINGThis product containsGoodmanor produces a45chemical orchemicals which may cause serious illness or death andwhich are known to the State of California to causecancer, birth defects or other reproductive harm.2WARNINGInstallation and repair of this unit shouldbe performed ONLY by individuals meetingthe requirements of an “Entry Level Technician,”at a minimum, as specified by the Air-Conditioning,Heating and Refrigeration Institute (AHRI). Attemptingto install or repair this unit without such background mayresult in product damage, personal injury or death.TO THE INSTALLERCarefully read all instructions for the installation prior to installingunit. Make sure each step or procedure is understood and anyspecial considerations are taken into account before startinginstallation. Assemble all tools, hardware and supplies needed tocomplete the installation. Some items may need to be purchasedlocally.After deciding where to install unit, closely look over thelocation—both the inside and outside of the home. Note anypotential obstacles or problems that might be encountered asnoted in this manual. Choose a more suitable location ifnecessary.

IMPORTANT NOTE TO THEOWNER REGARDINGPRODUCT WARRANTYYour warranty certificate is supplied as a separate document withthe unit installed by your contractor. Read the limited warrantycertificate carefully to determine what is and is not covered. Keepthe warranty certificate in a safe place. If you are unable to locatethe warranty certificate, please contact your installing contractor,or contact customer service at 1-866-944-7575 to obtain a copy.To receive the 10-Year Parts Limited Warranty, online registrationmust be completed within 60 days of installation. Onlineregistration is not required in California or Quebec.Full warranty details and instructions are available atwww.whirlpoolhvac.com.To register your unit, go to www.whirlpoolhvac.com. Click on themanufacturer’s Comfort CommitmentTM Warranty link located atthe bottom center of the home page. Next, click on the ClickHere to Register Your Product link located at the top center of thepage, and complete the forms in the manner indicated.SHIPPING INSPECTIONUpon receiving the unit, inspect it for damage from shipment.Claims for damage, either shipping or concealed, should be filedimmediately with the shipping company. Check the unit modelnumber, specifications, electrical characteristics and accessoriesto determine if they are correct. In the event an incorrect unit isshipped, it must be returned to the supplier and must not beinstalled. The manufacturer assumes no responsibility forinstallation of incorrectly shipped units.REPLACEMENT PARTSWhen reporting shortages or damages, or ordering repair parts,give the complete product model and serial numbers as stampedon the product. Replacement parts for this product are availablethrough your contractor or local distributor. For the location ofyour nearest distributor, consult the white business pages, theyellow page section of the local telephone book or contact:Tradewinds Distributing Company, LLC14610 Breakers DriveJacksonville, Florida 322581-866-944-7575If you are replacing an air handler, the system must bemanufacturer-approved and Air-Conditioning, Heating, andRefrigeration Institute (AHRI) matched.NOTE: Installation of unmatched systems is stronglydiscouraged.CODES AND REGULATIONSThe WPC/WPH M-series air conditioners and heat pumps aredesigned for outdoor use only. WPH M-Series is available incooling capacities of 2, 2¹ ₂, 3, 3¹ ₂, 4 and 5 nominal tons ofcooling. WPC M-Series is available in cooling capacities of 3,4 and 5 nominal tons of cooling. Optional field-installed heat kitsare available in 5, 8, 10, 15 and 20 kW. The units can be easilyinstalled in manufactured or modular homes with existing highstatic ductwork. The units can also be easily converted toaccommodate a plenum for normal or low-static applications.The WPC/WPH M-series are self-contained packaged units sothe only connections needed for installation are the supply andreturn ducts, the line and low voltage wiring and drainconnection. The units are ETL listed and AHRI certified.The information on the rating plate is in compliance with the FTCand DOE rating for single-phase units. The efficiency ratings ofthese units are a product of thermal efficiency determined undercontinuous operating conditions independent of any installedsystem.EPA RegulationsIMPORTANT: The United States environmental protectionagency (EPA) has issued various regulations regarding theintroduction and disposal of refrigerants in this unit. Failure tofollow these regulations may harm the environment and can leadto the imposition of substantial fines. Because regulations mayvary due to passage of new laws, we suggest a certifiedtechnician perform any work done on this unit. Should you haveany questions, please contact the local office of the EPA.National CodesThis product is designed and manufactured to permit installationin accordance with National Codes. It is the installer’sresponsibility to install the product in accordance with NationalCodes and/or prevailing local codes and regulations.MAJOR COMPONENTSThe unit includes a hermetically sealed refrigerating system(consisting of a compressor, condenser coil, evaporator coil withflowrator), an indoor blower, a condenser fan and all necessaryinternal electrical wiring. The heat pump also includes a reversingvalve, solenoid, defrost thermostat and control and loss of chargeprotection. The system is factory-evacuated, charged andperformance tested. Refrigerant amount and type are indicatedon rating plate.PREINSTALLATION CHECKSBefore attempting any installation, the following points should beconsidered: Structural strength of supporting members Clearances and provision for servicing Power supply and wiring Air duct connections Drain facilities and connections Location may be on any 4 sides of a home, manufactured ormodular, to minimize noise.Clearances and AccessibilityThe unit is designed to be located outside the building withunobstructed condenser air inlet and discharge. Additionally, theunit must be situated to permit access for service andinstallation. Condenser air enters from 3 sides. Air dischargesupward from the top of the unit. Refrigerant gauge connectionsare made on the right side of the unit as you face the compressorcompartment. Electrical connections can be made either on theright, bottom or duct panel side of the unit. The best and mostcommon application is for the unit to be located 10" (25.4 cm)from the wall (4" [10.2 cm]) minimum) with the connection sidefacing the wall. Close to the wall application minimizes exposedwiring.3

Close to the wall application assures free, unobstructed air to theother 2 sides. In more confined application spaces, such ascorners, provide a minimum 10" (25.4 cm) clearance on all airinlet sides. Allow 18" (45.7 cm) minimum for service access to thecompressor compartment and controls. The top of the unitshould be completely unobstructed. If units are to be locatedunder an overhang, there should be a minimum of 36" (91.4 cm)clearance and provisions made to deflect the warm discharge airout from the overhang. To avoid possible property damage or personal injury, theroof must have sufficient structural strength to carry theweight of the unit(s) and snow or water loads as required bylocal codes. Consult a structural engineer to determine theweight capabilities of the roof.The unit may be installed directly on wood floors or on ClassA, Class B or Class C roof covering material.To avoid possible personal injury, a safe, flat surface forservice personnel should be provided.Rooftop InstallationUnit LocationConsider the affect of outdoor fan noise on conditioned spaceand any adjacent occupied space. It is recommended that theunit be placed so that the condenser air discharge does not blowtoward windows less than 25 ft (7.6 m) away. Considerationshould also be given to shade and unit appearance.Heat pumps require special location consideration in areas ofheavy snow accumulation and/or areas with prolongedcontinuous subfreezing temperatures. Heat pump unit baseshave holes under the outdoor coil to permit drainage of defrostwater accumulation. The unit must be situated to permit freeunobstructed drainage of the defrost water and ice. A minimum2" (5 cm) clearance under the outdoor coil is required in themilder climates.Ground Level Preinstallation DetailsThe unit should be set on a solid, level foundation—preferably aconcrete slab at least 4" (10.2 cm) thick. The slab should beabove ground level and surrounded by a graveled area for gooddrainage. Any slab used as a unit’s foundation should not adjointhe building as it is possible that sound and vibration may betransmitted to the structure.Ground Level InstallationRoof Curb Installations OnlyNOTE: Sufficient structural support must be determined prior tolocating and mounting the curb and package unit.Curb insulation, cant strips, flashing and general roofing materialare furnished by the contractor.Curbing must be installed in compliance with the NationalRoofing Contractors Association Manual. Construct ductworkusing current industry guidelines. The ductwork must be placedinto the roof curb before mounting the package unit.Roof Curb InstallationABDCCBA. 48" (121.9 m) minimumB. 12" (30.5 cm) minimumC. 36" (91.4 cm) minimum service clearanceD. 4" (10.2 cm) minimumRooftop Preinstallation DetailsEnsure that the roof is weather tight and allows properdrainage of condensation. Use steel or treated wood beams as unit support for loaddistribution.NOTE: To ensure proper condensate drainage, unit must beinstalled in a level position. 4

Duct Cover Installations—Down-DischargeRigging DetailsRemove the panels for down-discharge duct applications.WARNINGTo prevent property damage, the unit should remain in anupright position during all rigging and moving operations.To facilitate lifting and moving when a crane is used,place the unit in an adequate cable sling.WARNINGTo prevent property damage, personal injury or death,ensure the roof has sufficient structural strength to carrythe weight of the unit(s), roof curb, snow loads and waterloads as required by local codes. Consult a structuralengineer to determine the weight capabilities of the roof.CAUTIONTo avoid possible personal injury, a safe, flat surface forservice personnel should be provided.IMPORTANT: If you are using bottom discharge with roof curb,ductwork should be attached to the curb prior to installing theunit. Lower unit carefully onto roof mounting curb. While riggingunit, center of gravity will cause condenser end to be lower thansupply air end.RiggingCIRCULATING AIR AND FILTERSAirflow ConversionUnits can easily be converted from horizontal to down-dischargeairflow delivery. In down-discharge or high-static installations, theinstaller should measure the total external static and review theblower performance charts before performing the installation. Insome installations, it will be necessary to change the blowerspeed to provide proper airflow.BAA. Supply air panelB. Return air panelDown-Discharge ApplicationsCut insulation around bottom openings and remove panels fromthe bottom of the unit, saving the screws holding the panels inplace.NOTE: Down-discharge models require installation of horizontalduct kit Number 20464501PDGK (medium chassis) and Number20464502PDGK (large chassis).DuctworkDuct systems and register sizes must be properly designed forthe C.F.M. and external static pressure rating of the unit.Ductwork should be designed in accordance with therecommended methods of Air Conditioning Contractors ofAmerica Manual D (Residential) or Manual Q (Commercial).All ductwork exposed to the outdoors must include aweatherproof barrier and adequate insulation. A duct systemshould be installed in accordance with Standards of the NationalBoard of Fire Underwriters for the Installation of Air Conditioning,Warm Air Heating and Ventilating Systems. Pamphlets Number90A and 90B.The supply duct from the unit through a wall may be installedwithout clearance. However, minimum unit clearances must bemaintained. The supply duct should be provided with an accesspanel large enough to inspect the air chamber downstream of theheat exchanger. A cover should be tightly attached to prevent airleaks.For duct flange dimensions on the unit, refer to the UnitDimension illustration in the appendix.For down-discharge applications, the ductwork should beattached to the roof curb prior to installing the unit. Ductworkdimensions are shown in the roof curb installation manual.If desired, supply and return duct connections to the unit may bemade wit

The WPC/WPH M-series air conditioners and heat pumps are designed for outdoor use only. WPH M-Series is available in cooling capacities of 2, 2¹ ₂, 3, 3¹ ₂, 4 and 5 nominal tons of cooli