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Aviation Maintenance TechnicianHandbook–AirframeVolume 22018U.S. Department of TransportationFEDERAL AVIATION ADMINISTRATIONFlight Standards Service

Volume ContentsVolume 1Volume 2Preface.vChapter 10Aircraft Instrument Systems.10-1Acknowledgments.viiTable of Contents.xiiiChapter 11Communication and Navigation.11-1Chapter 1Aircraft Structures.1-1Chapter 12Hydraulic and Pneumatic Power Systems.12-1Chapter 2Aerodynamics, Aircraft Assembly, andRigging.2-1Chapter 13Aircraft Landing Gear Systems.13-1Chapter 3Aircraft Fabric Covering.3-1Chapter 4Aircraft Metal Structural Repair.4-1Chapter 5Aircraft Welding.5-1Chapter 6Aircraft Wood and Structural Repair.6-1Chapter 7Advanced Composite Materials.7-1Chapter 14Aircraft Fuel System.14-1Chapter 15Ice and Rain Protection.15-1Chapter 16Cabin Environmental Control Systems.16-1Chapter 17Fire Protection Systems.17-1Glossary.G-1Index.I-1Chapter 8Aircraft Painting and Finishing.8-1Chapter 9Aircraft Electrical System.9-1Glossary.G-1Index.I-1V

PrefaceThe Aviation Maintenance Technician Handbook–Airframe (FAA-H-8083-31A) is one of a series of three handbooks forpersons preparing for certification as an airframe or powerplant mechanic. It is intended that this handbook provide thebasic information on principles, fundamentals, and technical procedures in the subject matter areas relating to the airframerating. It is designed to aid students enrolled in a formal course of instruction, as well as the individual who is studying onhis or her own. Since the knowledge requirements for the airframe and powerplant ratings closely parallel each other insome subject areas, the chapters which discuss fire protection systems and electrical systems contain some material whichis also duplicated in the Aviation Maintenance Technician Handbook–Powerplant (FAA-H-8083-32A).This volume contains information on airframe construction features, assembly and rigging, fabric covering, structural repairs,and aircraft welding. The handbook also contains an explanation of the units that make up the various airframe systems.Because there are so many different types of aircraft in use today, it is reasonable to expect that differences exist in airframecomponents and systems. To avoid undue repetition, the practice of using representative systems and units is carried outthroughout the handbook. Subject matter treatment is from a generalized point of view and should be supplemented byreference to manufacturer's manuals or other textbooks if more detail is desired. This handbook is not intended to replace,substitute for, or supersede official regulations or the manufacturer’s instructions. Occasionally the word “must” or similarlanguage is used where the desired action is deemed critical. The use of such language is not intended to add to, interpret,or relieve a duty imposed by Title 14 of the Code of Federal Regulations (14 CFR).This handbook is available for download, in PDF format, from www.faa.gov.The subject of Human Factors is contained in the Aviation Maintenance Technician Handbook–General (FAA-H-8083-30).This handbook is published by the United States Department of Transportation, Federal Aviation Administration, AirmanTesting Standards Branch, AFS-630, P.O. Box 25082, Oklahoma City, OK 73125.Comments regarding this publication should be sent, in email form, to the following address:AFS630comments@faa.govVII

AcknowledgmentsThe Aviation Maintenance Technician Handbook—Airframe (FAA-H-8083-31A) was produced by the Federal AviationAdministration (FAA) with the assistance of Safety Research Corporation of America (SRCA). The FAA wishes toacknowledge the following contributors:Mr. Chris Brady (www.b737.org.uk) for images used throughout this handbookCaptain Karl Eiríksson for image used in Chapter 1Cessna Aircraft Company for image used in Chapter 1Mr. Andy Dawson (www.mossie.org) for images used throughout Chapter 1Mr. Bill Shemley for image used in Chapter 1Mr. Bruce R. Swanson for image used in Chapter 1Mr. Burkhard Domke (www.b-domke.de) for images used throughout Chapter 1 and 2Mr. Chris Wonnacott (www.fromtheflightdeck.com) for image used in Chapter 1Mr. Christian Tremblay (www.zodiac640.com) for image used in Chapter 1Mr. John Bailey (www.knots2u.com) for image used in Chapter 1Mr. Rich Guerra (www.rguerra.com) for image used in Chapter 1Mr. Ronald Lane for image used in Chapter 1Mr. Tom Allensworth (www.avsim.com) for image used in Chapter 1Navion Pilots Association’s Tech Note 001 (www.navionpilots.org) for image used in Chapter 1U.S. Coast Guard for image used in Chapter 1Mr. Tony Bingelis and the Experimental Aircraft Association (EAA) for images used throughout Chapter 2Mr. Benoit Viellefon tigermoth bio aozh.html) for imageused in Chapter 3Mr. Paul Harding of Safari Seaplanes–Bahamas (www.safariseaplanes.com) for image used in Chapter 3Polyfiber/Consolidated Aircraft Coatings for images used throughout Chapter 3Stewart Systems for images used throughout Chapter 3Superflite for images used throughout Chapter 3Cherry Aerospace (www.cherryaerospace.com) for images used in Chapters 4 and 7Raytheon Aircraft (Structural Inspection and Repair Manual) for information used in Chapter 4Mr. Scott Allen of Kalamazoo Industries, Inc. (www.kalamazooind.com) for image used in Chapter 4Miller Electric Mfg. Co. (www.millerwelds.com) for images used in Chapter 5Mr. Aaron Novak, contributing engineer, for charts used in Chapter 5Mr. Bob Hall (www.pro-fusiononline.com) for image used in Chapter 5IX

Mr. Kent White of TM Technologies, Inc. for image used in Chapter 5Safety Supplies Canada (www.safetysuppliescanada.com) for image used in Chapter 5Smith Equipment (www.smithequipment.com) for images used in Chapter 5Alcoa (www.alcoa.com) for images used in Chapter 7Mr. Chuck Scott (www.itwif.com) for images used throughout Chapter 8Mr. John Lagerlof of Paasche Airbrush Co. (paascheairbrush.com) for image used in Chapter 8Mr. Philip Love of Turbine Products, LLC (www.turbineproducts.com) for image used in Chapter 8Consolidated Aircraft Coatings for image used in Chapter 8Tianjin Yonglida Material Testing Machine Co., Ltd for image used in Chapter 8Mr. Jim Irwin of Aircraft Spruce & Specialty Co. (www.aircraftspruce.com) for images used in Chapters 9, 10, 11,13, 14, 15Mr. Kevan Hashemi for image used in Chapter 9Mr. Michael Leasure, Aviation Multimedia Library (www2.tech.purdue.edu/at/courses/aeml) for images used inChapters 9, 13, 14Aircraft Owners and Pilots Association (AOPA) (www.aopa.org) for image used in Chapter 10Cobra Systems Inc. (www.cobrasys.com) for image used in Chapter 10www.free-online-private-pilot-ground-school.com for image used in Chapters 10, 16DAC International (www.dacint.com) for image used in Chapter 10Dawson Aircraft Inc. (www.aircraftpartsandsalvage.com) for images used throughout Chapter 10Mr. Kent Clingaman for image used in Chapter 10TECNAM (www.tecnam.com) for image used in Chapter 10TGH Aviation-FAA Instrument Repair Station (www.tghaviation.com) for image used in Chapter 10The Vintage Aviator Ltd. (www.thevintageaviator.co.nz) for image used in Chapter 10ACK Technologies Inc. (www.ackavionics.com) for image used in Chapter 11ADS-B Technologies, LLC (www.ads-b.com) for images used in Chapter 11Aviation Glossary (www.aviationglossary.com) for image used in Chapter 11AT&T Archives and History Center for image used in Chapter 11Electronics International Inc. (www.buy-ei.com) for image used in Chapter 11Excelitas Technologies (www.excelitas.com) for image used in Chapter 11Freestate Electronics, Inc. (www.fse-inc.com) for image used in Chapter 11AirTrafficAtlanta.com for image used in Chapter 11Western Historic Radio Museum, Virginia City, Nevada (www.radioblvd.com) for image used in Chapter 11Avidyne Corporation (www.avidyne.com) for image used in Chapter 11Kintronic Laboratories (www.kintronic.com) for image used in Chapter 11Mr. Dan Wolfe (www.flyboysalvage.com) for image used in Chapter 11Mr. Ken Shuck (www.cessna150.net) for image used in Chapter 11Mr. Paul Tocknell (www.askacfi.com) for image used in Chapter 11Mr. Stephen McGreevy (www.auroralchorus.com) for image used in Chapter 11Mr. Todd Bennett (www.bennettavionics.com) for image used in Chapter 11National Oceanic and Atmospheric Administration, U.S. Department of Commerce for image used in Chapter 11X

RAMI (www.rami.com) for image used in Chapter 11Rockwell Collins (www.rockwellcollins.com) for image used in Chapter 11, Figure 11-73Sarasota Avionics International (www.sarasotaavionics.com) for images used in Chapter 11Southeast Aerospace, Inc. (www.seaerospace.com) for image used in Chapter 11Sporty’s Pilot Shop (www.sportys.com) for image used in Chapter 11Watts Antenna Company (www.wattsantenna.com) for image used in Chapter 11Wings and Wheels (www.wingsandwheels.com) for image used in Chapter 11Aeropin, Inc. (www.aeropin.com) for image used in Chapter 13Airplane Mart Publishing (www.airplanemart.com) for image used in Chapter 13Alberth Aviation (www.alberthaviation.com) for image used in Chapter 13AVweb (www.avweb.com) for image used in Chapter 13Belle Aire Aviation, Inc. (www.belleaireaviation.com) for image used in Chapter 13Cold War Air Museum (www.coldwarairmuseum.org) for image used in Chapter 13Comanche Gear (www.comanchegear.com) for image used in Chapter 13CSOBeech (www.csobeech.com) for image used in Chapter 13Desser Tire & Rubber Co., Inc. (www.desser.com) for image used in Chapter 13DG Flugzeugbau GmbH (www.dg-flugzeugbau.de) for image used in Chapter 13Expedition Exchange Inc. (www.expeditionexchange.com) for image used in Chapter 13Fiddlers Green (www.fiddlersgreen.net) for image used in Chapter 13Hitchcock Aviation (hitchcockaviation.com) for image used in Chapter 13KUNZ GmbH aircraft equipment (www.kunz-aircraft.com) for images used in Chapter 13Little Flyers (www.littleflyers.com) for images used in Chapter 13Maple Leaf Aviation Ltd. (www.aircraftspeedmods.ca) for image used in Chapter 13Mr. Budd Davisson (Airbum.com) for image used in Chapter 13Mr. C. Jeff Dyrek (www.yellowairplane.com) for images used in Chapter 13Mr. Jason Schappert (www.m0a.com) for image used in Chapter 13Mr. John Baker (www.hangar9aeroworks.com) for image used in Chapter 13Mr. Mike Schantz (www.trailer411.com) for image used in Chapter 13Mr. Robert Hughes (www.escapadebuild.co.uk) for image used in Chapter 13Mr. Ron Blachut for image used in Chapter 13Owls Head Transportation Museum (www.owlshead.org) for image used in Chapter 13PPI Aerospace (www.ppiaerospace.com) for image used in Chapter 13Protective Packaging Corp. (www.protectivepackaging.net, 1-800-945-2247) for image used in Chapter 13Ravenware Industries, LLC (www.ravenware.com) for image used in Chapter 13Renold (www.renold.com) for image used in Chapter 13Rotor F/X, LLC (www.rotorfx.com) for image used in Chapter 13SkyGeek (www.skygeek.com) for image used in Chapter 13Taigh Ramey (www.twinbeech.com) for image used in Chapter 13Texas Air Salvage (www.texasairsalvage.com) for image used in Chapter 13XI

The Bogert Group (www.bogert-av.com) for image used in Chapter 13W. B. Graham, Welded Tube Pros LLC (www.thefabricator.com) for image used in Chapter 13Zinko Hydraulic Jack (www.zinkojack.com) for image used in Chapter 13Aviation Institute of Maintenance (www.aimschool.com) for image used in Chapter 14Aviation Laboratories (www.avlab.com) for image used in Chapter 14AVSIM (www.avsim.com) for image used in Chapter 14Eggenfellner (www.eggenfellneraircraft.com) for image used in Chapter 14FlightSim.Com, Inc. (www.flightsim.com) for image used in Chapter 14Fluid Components International LLC (www.fluidcomponents.com) for image used in Chapter 14Fuel Quality Services, Inc. (www.fqsinc.com) for image used in Chapter 14Hammonds Fuel Additives, Inc. (www.biobor.com) for image used in Chapter 14Jeppesen (www.jeppesen.com) for image used in Chapter 14MGL Avionics (www.mglavionics.com) for image used in Chapter 14Mid-Atlantic Air Museum (www.maam.org) for image used in Chapter 14MISCO Refractometer (www.misco.com) for image used in Chapter 14Mr. Gary Brossett via the Aircraft Engine Historical Society (www.enginehistory.org) for image used in Chapter 14Mr. Jeff McCombs (www.heyeng.com) for image used in Chapter 14NASA for image used in Chapter 14On-Track Aviation Limited (www.ontrackaviation.com) for image used in Chapter 14Stewart Systems for image used in Chapter 14Prist Aerospace Products (www.pristaerospace.com) for image used in Chapter 14The Sundowners, Inc. (www.sdpleecounty.org) for image used in Chapter 14Velcon Filters, LLC (www.velcon.com) for image used in Chapter 14Aerox Aviation Oxygen Systems, Inc. (www.aerox.com) for image used in Chapter 16Biggles Software (www.biggles-software.com) for image used in Chapter 16C&D Associates, Inc. (www.aircraftheater.com) for image used in Chapter 16Cobham (Carleton Technologies Inc.) (www.cobham.com) for image used in Chapter 16Cool Africa (www.coolafrica.co.za) for image used in Chapter 16Cumulus Soaring, Inc. (www.cumulus-soaring.com) for image used in Chapter 16Essex Cryogenics of Missouri, Inc. (www.essexind.com) for image used in Chapter 16Flightline AC, Inc. (www.flightlineac.com) for image used in Chapter 16IDQ Holdings (www.idqusa.com) for image used in Chapter 16Manchester Tank & Equipment (www.mantank.com) for image used in Chapter 16Mountain High E&S Co. (www.MHoxygen.com) for images used throughout Chapter 16Mr. Bill Sherwood (www.billzilla.org) for image used in Chapter 16Mr. Boris Comazzi (www.flightgear.ch) for image used in Chapter 16Mr. Chris Rudge (www.warbirdsite.com) for image used in Chapter 16Mr. Richard Pfiffner (www.craggyaero.com) for image used in Chapter 16Mr. Stephen Sweet (www.stephensweet.com) for image used in Chapter 16XII

Precise Flight, Inc. (www.preciseflight.com) for image used in Chapter 16SPX Service Solutions (www.spx.com) for image used in Chapter 16SuperFlash Compressed Gas Equipment (www.oxyfuelsafety.com)Mr. Tim Mara (www.wingsandwheels.com) for images used in Chapter 16Mr. Bill Abbott for image used in Chapter 17Additional appreciation is extended to Dr. Ronald Sterkenburg, Purdue University; Mr. Bryan Rahm, Dr. Thomas K. Eismain,Purdue University; Mr. George McNeill, Mr. Thomas Forenz, Mr. Peng Wang, and the National Oceanic and AtmosphericAdministration (NOAA) for their technical support and input.XIII

Table of ContentsVolume Contents. VPreface. VIIAcknowledgments. IXTable of Contents. XVChapter 10Aircraft Instrument Systems.10-1Introduction.10-1Classifying Instruments.10-3Flight Instruments.10-3Engine Instruments.10-3Navigation Instruments.10-4Pressure Measuring Instruments.10-5Types of Pressure.10-7Pressure Instruments.10-8Engine Oil Pressure.10-8Manifold Pressure.10-9Engine Pressure Ratio (EPR).10-9Fuel Pressure.10-10Hydraulic Pressure.10-11Vacuum Pressure.10-11Pressure Switches.10-11Pitot-Static Systems.10-12Pitot Tubes and Static Vents.10-13Air Data Computers (ADC) and Digital AirData Computers (DADC).10-16Pitot-Static Pressure-Sensing Flight Instruments.10-16Altimeters and Altitude.10-16Vertical Speed Indicator.10-22Airspeed Indicators.10-24Remote Sensing and Indication.10-26Synchro-Type Remote-Indicating Instruments.10-26DC Selsyn Systems.10-27AC Synchro Systems.10-28Remote Indicating Fuel and Oil PressureGauges.10-29Mechanical Movement Indicators.10-29Tachometers.10-30Mechanical Tachometers.10-30Electric Tachometers.10-30Accelerometers.10-33Stall Warning and Angle of Attack (AOA)Indicators.10-33Temperature Measuring Instruments.10-36Non-Electric Temperature Indicators.10-36Electrical Temperature Measuring Indication.10-37Electrical Resistance Thermometer.10-37Ratiometer Electrical ResistanceThermometers.10-38Thermocouple Temperature Indicators.10-39Turbine Gas Temperature Indicating Systems.10-40Total Air Temperature Measurement.10-42Direction Indicating Instruments.10-43Magnetic Compass.10-43Vertical Magnetic Compass.10-45Remote Indicating Compass.10-46Remote Indicating Slaved Gyro Compass(Flux Gate Compass).10-46Solid State Magnetometers.10-47Sources of Power for Gyroscopic Instruments.10-47Vacuum Systems.10-48Venturi Tube Systems.10-48Engine-Driven Vacuum Pump.10-49Typical Pump-Driven System.10-50Twin-Engine Aircraft Vacuum SystemOperation.10-51Pressure-Driven Gyroscopic Instrument Systems.10-52Electrically-Driven Gyroscopic InstrumentSystems.10-52Principles of Gyroscopic Instruments.10-53Mechanical Gyros.10-53Solid State Gyros and Related Systems.10-54Ring Laser Gyros (RLG).10-55Microelectromechanical Based Attitude andDirectional Systems.10-56Other Attitude and Directional Systems.10-56XV

Common Gyroscopic Instruments.10-56Vacuum-Driven Attitude Gyros.10-56Electric Attitude Indicators.10-58Gyroscopic Direction Indicator or DirectionalGyro (DG).10-58Turn Coordinators.10-59Turn-and-Slip Indicator.10-59Autopilot Systems.10-61Basis for Autopilot Operation.10-61Autopilot Components.10-62Sensing Elements.10-62Computer and Amplifier.10-62Output Elements.10-63Command Elements.10-64Feedback or Follow-up Element.10-64Autopilot Functions.10-65Yaw Dampening.10-66Automatic Flight Control System (AFCS).10-66Flight Director Systems.10-66Electronic Instruments.10-68Electronic Attitude Director Indicator (EADI).10-68Electronic Horizontal Situation Indicators(EHSI).10-69Electronic Flight Information Systems.10-69Electronic Flight Instrument System (EFIS).10-70Electronic Centralized Aircraft Monitor(ECAM).10-71Engine Indicating and Crew Alerting System(EICAS).10-72Flight Management System (FMS).10-74Warnings and Cautions.10-75Annunciator Systems.10-75Aural Warning Systems.10-77Clocks.10-77Instrument Housings and Handling.10-78Instrument Installations and Markings.10-80Instrument Panels.10-80Instrument Mounting.10-81Instrument Power Requirements.10-82Instrument Range Markings.10-82Maintenance of Instruments and InstrumentSystems.10-83Altimeter Tests.10-83Pitot-Static System Maintenance and Tests.10-84Tachometer Maintenance.10-85Magnetic Compass Maintenance andCompensation.10-85Vacuum System Maintenance.10-86Autopilot System Maintenance.10-86LCD Display Screens.10-87XVIChapter 11Communication and Navigation.11-1Introduction.11-1Avionics in Aviation Maintenance.11-2History of Avionics.11-2Fundamentals of Electronics.11-3Analog Versus Digital Electronics.11-3Noise.11-4Analog Electronics.11-4Electron Control Valves.11-4Basic Analog Circuits.11-19Digital Electronics.11-26Radio Communication.11-30Radio Waves.11-31Types of Radio Waves.11-32Loading Information onto a Radio Wave.11-34Amplitude Modulation (AM).11-35Frequency Modulation (FM).11-36Single Side Band (SSB).11-36Radio Transmitters and tion, Directivity, and Field Pattern.11-39Types.11-40Transmission Lines.11-42Radio Navigation.11-42VOR Navigation System.11-43Automatic Direction Finder (ADF).11-46Radio Magnetic Indicator (RMI).11-49Instrument Landing Systems (ILS).11-49Localizer.11-49Glideslope.11-50Compass Locators.11-51Marker Beacons.11-52Distance Measuring Equipment (DME).11-52Area Navigation (RNAV).11-54Radar Beacon Transponder.11-54Transponder Tests and Inspections.11-56Altitude Encoders.11-58Collision Avoidance Systems.11-58Traffic Collision Avoidance Systems (TCAS).11-58ADS-B.11-60Radio Altimeter.11-62Weather Radar.11-62

Emergency Locator Transmitter (ELT).11-65Long Range Aid to Navigation System(LORAN).11-67Global Positioning System (GPS).11-69Wide Area Augmentation System (WAAS).11-70Inertial Navigation System (INS)/InertialReference System (IRS).11-71Installation of Communication and NavigationEquipment.11-72Approval of New Avionics oling and Moisture.11-73Vibration Isolation.11-73Reducing Radio nding.11-74Static Discharge Wicks.11-74Installation of Aircraft Antenna Systems.11-75Transmission Lines.11-76Maintenance Procedure.11-76Chapter 12Hydraulic and Pneumatic Power Systems.12-1Aircraft Hydraulic Systems.12-1Hydraulic Fluid.12-2Viscosity.12-2Chemical Stability.12-2Flash Point.12-3Fire Point.12-3Types of Hydraulic Fluids.12-3Mineral-Based Fluids.12-3Polyalphaolefin-Based Fluids.12-3Phosphate Ester-Based Fluid.12-3Intermixing of Fluids.12-3Compatibility with Aircraft Materials.12-4Hydraulic Fluid Contamination.12-4Contamination Check.12-4Contamination Control.12-5Hydraulic System Flushing.12-5Health and Handling.12-6Basic Hydraulic Systems.12-6Open Center Hydraulic Systems.12-6Closed-Center Hydraulic Systems.12-7Hydraulic Power Systems.12-7Evolution of Hydraulic Systems.12-7Hydraulic Power Pack System.12-7Hydraulic System Components.12-8Reservoirs.12-8Fi

The Aviation Maintenance Technician Handbook-Airframe (FAA-H-8083-31A) is one of a series of three handbooks for persons preparing for certification as an airframe or powerplant mechanic. It is intended that this handbook provide the . This handbook is available for download, in PDF format, from www.faa.gov.