Quincy QSG Gasends 225, 430, 580, 730 & 850

Transcription

Quincy QSG Gasends225, 430, 580, 730 & 850Parts ManualThis publication contains important safety information and should be made availableto all personnel who operate and/or maintain this product. Carefully read this manualbefore attempting to operate or perform maintenance on this equipment.QuincyCompressorTrue Blue ReliabilityManual No. 65065-AB SMJanuary 2003 Edition

Alphabetical IndexGasend Groups:(QSG 225) . 4-5(QSG 430) . 6-9(QSG 580/730/850) . 10-13Quincy Compressor - Model QSG

SERIAL NUMBER IDENTIFICATIONORDERING REPLACEMENT PARTSThe serial number tag is located on the top flange of the unit frame. Ordering Replacement PartsPrompt service can be rendered on replacement part orders if the following information isgiven:1. The serial number must be given when ordering replacement parts.2. State the exact part number needed. Do not order by index numbers, asindex numbers are repeated throughout this manual and if used for orderingparts will necessitate time consuming correspondence.3. State the exact quantity needed.4. State the preferred type of transportation.All replacement parts are to be ordered through an authorized distributor. Insist onGenuine Quincy Parts only! Failure to do so may void your warranty.WARNINGDANGERGuards must be fastened in place beforestarting the machine and never removedbefore disconnecting and locking out themain power supply.Air in the piping from this equipment willcause severe injury or death if used forbreathing air or food processing (If non-foodgrade fluid is used). Air used for theseprocesses must meet OSHA 29CFR1910.134or FDA 21CFR178.3570 standards.Quincy Compressor - Model QSG 1

FLUID SPECIFICATIONSQuincy Compressor recommends that all Quincy Rotary Screw Compressors be filledwith one of the following QuinSyn Brand synthetic fluids:QuinSyn PG QuinSyn F (food grade)QuinSyn Plus QuinSyn XP Synthetic fluids other than QuinSyn brand(s) may not be compatible with componentsused in a Quincy Compressor. If it is deemed necessary to convert a QuincyCompressor to a synthetic other than QuinSyn brand, please contact an authorizedQuincy Compressor distributor. To locate your nearest distributor, contact Sales &Marketing in Quincy, Illinois:Phone 217-222-7700, FAX 217-222-4138 or visit our website: http://www.quincycompressor.com.The following information will be required by the distributor when changing compressorfluid:225430580730850MODEL QSG:(CIRCLE CONFIGURATION)SERIAL NO.FLUID ORIGINALLY USED:FLUID NOW USED (IF CHANGED):NEW FLUID TO BE USED:Additional information regarding fluid specifications can be found in the InstructionManual shipped with your unit. Fluid Analysis KitQuincy Compressor offers free fluid analysis to provide early detection of excessive partswear, fluid breakdown, or a contaminated fluid system. Order the Fluid Analysis Kit (partno. 128515) from your local authorized Quincy Compressor distributor.All Quincy Rotary Screw Compressors are factory filled with QuinSyn PG unless otherwise specified.2Quincy Compressor - Model QSG

NotesQuincy Compressor - Model QSG 3

GASEND GROUP (QSG 225)145010-001145010-TEC4Quincy Compressor - Model QSG

GASEND GROUP (QSG 225)145010-001ITEM NO.QTY.PART SEAL R-FEMALEGASKET-DISCHARGE PLATEPLATE-DISCHARGESCREW-COUNTERBORE, 3/8-16 UNC X 1.25,GRADE 8 (@ 45 FT-LBS, BACK OFF TO 25 FT-LBS)BEARING-ROTOR, DISCHARGE ENDRETAINER-BEARINGSCREW-COUNTERBORE, 5/16-18 UNC X 1.00,GRADE 8 (@ 13 FT-LBS)CAP-END, DISCHARGEO-RING, VITONSCREW-CAP, 1/4-20 UNC X 1.00, GRADE 5 (@ 6 FT-LBS)PLUG-PIPE, 0.125 NPTPLUG-PIPE, 1/2-20, SAE O-RINGPLUG-PIPE, 3/8-24, SAE O-RINGSEAL-AIRADAPTER-SEALO-RING, VITONPIN-ROLL, 0.125 X 0.38SEAL-SHAFTSHIM-DISCHARGE CAP, TEMPERED STEELSHIM-ROTOR, TEMPERED STEELCOMPONENT MAINTENANCE PARTSAB111140406-905140406-903O-RING, VITONO-RING, VITON* Items not sold separately, must be ordered as a complete gasend.** Quantity as required.@ Indicates torque value in foot pounds (lubricated threads).Quincy Compressor - Model QSG 5

GASEND GROUP (QSG 430)145124-HP1145124-TEC6Quincy Compressor - Model QSG

GASEND GROUP (QSG 430)145124-HP1ITEM NO.QTY.PART AL SEALCOLLAR-MECHANICAL SEALADAPTER-MECHANICAL SEALKIT-SHAFT SEALBUFFER-MECHANICAL SEALSCREW-COUNTERBORE, 1/4-20 UNC X 1.50,GRADE 8 (@ 9 FT-LBS)FITTING-ADAPTER, 1-5/8-12 X 1.00 NPTF, SAE O-RINGCASING-INLETPLUG-PIPE, 7/16-20, SAE O-RINGPIN-DOWELO-RING, MALEROTOR-FEMALEPLUG-PIPE, 0.125 NPTSCREW-COUNTERBORE, 1/2-13 UNC X 2.00,GRADE 8 (@ 75 FT-LBS)GASKET-PLATE, FLUID GALLERYPLATE-FLUID GALLERYSCREW-COUNTERBORE, 3/8-16 UNC X 1.00,GRADE 8 (@ 35 FT-LBS)BEARING-ROTORRING-RETAINER, 00522749-457128203-393129964-002* Items not sold separately, must be ordered as a complete gasend.** Quantity as required.@ Indicates torque value in foot pounds (lubricated threads).Items 26 through 45 and the Component Maintenance Parts are on page 9.Quincy Compressor - Model QSG 7

GASEND GROUP (QSG 430)145124-HP1145124-TEC8Quincy Compressor - Model QSG

GASEND GROUP (QSG 430)145124-HP1ITEM NO.QTY.PART OMPRESSIONRETAINER-BEARINGSCREW-COUNTERBORE, 3/8-16 UNC X 3.00,GRADE 8 (@ 45 FT-LBS, BACK OFF TO 25 FT-LBS)O-RING, VITONADAPTER-FLUID PUMPSHIM-ROTOR, TEMPERED STEEL/BRASSSHIM-ROTOR, TEMPERED STEEL/BRASSRETAINER-BEARINGSCREW-COUNTERBORE, 3/8-16 UNC X 1.25,GRADE 8 (@ 45 FT-LBS, BACK OFF TO 25 FT-LBS)O-RING, VITONCAP-END, DISCHARGESCREW-COUNTERBORE, 1/2-13 UNC X 1.50,GRADE 8 (@ 75 FT-LBS)O-RING, VITONPLATE-END, DISCHARGESCREW-COUNTERBORE, 5/16-18 UNC X 1.25,GRADE 8 (@ 13 FT-LBS)PLUG-PIPE, 3/4-16, SAE O-RINGPLUG-PIPE, 0.125 NPTPLUG-PIPE, 0.25 NPTPLUG-PIPE, 0.125 NPTCOMPONENT MAINTENANCE PARTSABC1123140406-920140406-904140406-908O-RING, VITONO-RING, VITONO-RING, VITON* Items not sold separately, must be ordered as a complete gasend.** Quantity as required.@ Indicates torque value in foot pounds (lubricated threads).Quincy Compressor - Model QSG 9

GASEND GROUPS (QSG 580/730/850)145125-TEC10Quincy Compressor - Model QSG

GASEND GROUPS (QSG 580/730/850)ITEM NO.QTY.PART AL SEALCOLLAR-MECHANICAL SEALADAPTER-MECHANICAL SEALKIT-SHAFT SEALBUFFER-MECHANICAL SEALSCREW-COUNTERBORE, 1/4-20 UNC X 1.50,GRADE 8 (@ 9 FT-LBS)CASING-INLETPLUG-PIPE, 7/16-20, SAE O-RINGPIN-DOWELO-RING, VITONHOUSING-ROTORBEARING-ROTORRING-RETAINER, BEARINGROTOR-MALEROTOR-FEMALEPLUG-PIPE, 0.125 NPTSCREW-COUNTERBORE, 1/2-13 UNC X 2.00,GRADE 8 (@ 75 FT-LBS)GASKET-PLATE, FLUID GALLERY (QSG 580)GASKET-PLATE, FLUID GALLERY (QSG 730 & 850)PLATE-COVER, FLUID GALLERY (QSG 580)PLATE-COVER, FLUID GALLERY (QSG 730 & 850)SCREW-COUNTERBORE, 3/8-16 UNC X 1.00,GRADE 8 (@ 35 FT-LBS)BEARING-ROTORRING-RETAINER, 8883-044124145-00522749-466128203-500124530* Items not sold separately, must be ordered as a complete gasend.** Quantity as required.@ Indicates torque value in foot pounds (lubricated threads).Items 26 through 41 and the Component Maintenance Parts are on page 13.Quincy Compressor - Model QSG 11

GASEND GROUPS (QSG 580/730/850)145125-TEC12Quincy Compressor - Model QSG

GASEND GROUPS (QSG 580/730/850)ITEM NO.QTY.PART MPRESSIONRETAINER-BEARINGSCREW-COUNTERBORE, 3/8-16 UNC X 2.25,GRADE 8 (@ 45 FT-LBS, BACK OFF TO 25 FT-LBS)O-RING, VITONADAPTER-FLUID PUMPSHIM-ROTOR, TEMPERED STEEL & STAINLESS STEEL/BRASSSHIM-ROTOR, TEMPERED STEEL & STAINLESS STEEL/BRASSRETAINER-BEARINGSCREW-COUNTERBORE, 3/8-16 UNC X 1.25,GRADE 8 (@ 45 FT-LBS, BACK OFF TO 25 FT-LBS)O-RING, VITONCAP-END, DISCHARGESCREW-COUNTERBORE, 1/2-13 UNC X 1.50,GRADE 8 (@ 75 FT-LBS)O-RING, VITONPLATE-END, DISCHARGESCREW-COUNTERBORE, 5/16-18 UNC X 1.25,GRADE 8 (@ 13 FT-LBS)PLUG-PIPE, 3/4-16, SAE O-RINGCOMPONENT MAINTENANCE PARTSAB132140406-904140406-908O-RING, VITONO-RING, VITON* Items not sold separately, must be ordered as a complete gasend.** Quantity as required.@ Indicates torque value in foot pounds (lubricated threads).Quincy Compressor - Model QSG 13

Notes14Quincy Compressor - Model QSG

Quincy Service is always near.There are authorized QuincyDistributors located worldwidethat stock genuine Quincy parts& accessories for a wide range ofQuincy products.Quincy Service specialists arefactory trained and will help keepyou in business. Call forAuthorized Quincy Service.QuincyCompressorTrue Blue Reliability Systems:217.222.7700Nearest uincycompressor.comwww.quincycompressor.com 2003 Quincy Compressor, an EnPro Industries companyAll Rights Reserved. Litho in U.S.A.

Quincy Compressor offers free fluid analysis to provide early detection of excessive parts wear, fluid breakdown, or a contaminated fluid system. Order the Fluid Analysis Kit (part no. 128515) from your local authorized Quincy Compressor distributor. All Quincy Rotary Screw Compressors are factory filled with QuinSyn PG unless otherwise specified.