Vacuum Blowers - Gardnerdenver

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VacuumBlowers

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Experience andexpertiseRobuschi has developed pressure and vacuum solutions since 1941 withmanufacturing facilities in Parma (Italy).A world leader in blowers and pumps for various industries, we are committed to playing a vital role in ourcommunities by engineering efficient products that save energy and preserve the environment.Our equipment, systems and services are dedicated to helping customers’ optimise the performance oftheir processes.Using modern machining systems and state-of-the-art production processes, our product range isconstantly evolving.Our vacuum range has been developed in line with our customers’ exacting requirements and it covers awide array of technologies, including lobe, screw, and liquid ring pumps to achieve up to 0,001 mbar(a)when operating as a booster.The simplicity, robustness, efficiency, and cost-effectiveness make our oil-free RB-DV range the smartchoice for your application.Our ultimate goal is always to increase overall efficiency in regard to process stability, availability andeconomic efficiency. An optimum configuration is made possible only by a thorough understanding of allprocess variables.We enhance and add value to our customers, taking on challenges, innovating and working together.Robuschi - the perfect partnerfor your evolving needs.3

ApplicationsTo satisfy our customers’ requirements and technical application specifications, Robuschi offers a widerange of rotary lobe blowers for vacuum operation in various configurations for stationary and mobileapplications.Stationary ApplicationsOur team of experienced engineers is focused on developing products that offer maximum benefit to eachcustomer. Our wide range of vacuum blowers covers a huge spectrum of industrial applications, ensuringthe best choice for your needs.The key component is a central vacuum system that is able to maximise the production efficiency forvarious industries. In addition, a capable central vacuum system’s integration in production lines allows forminimal maintenance and down times on any production line. Vacuum conveying: The process of moving bulk dry materials, such as powders (sugar, flour, plasticpellets), within a factory using suction. The material is transferred in a network of tubing from the pick-uppoint or source to the point where processing takes place. Most vacuum conveying systems transfer theproduct based on a timed interval to the vacuum receiver. At the end of the timed sequence, the dischargevalve can open and the material conveyed can discharge in to the processing area. Plastic granules vacuum conveyingThanks to its their high performance and flexibility it was possible to replace 24 side channel blowers with3 Robox vacuum blower packages ensuring an energy savings of around 50% compared to the previouslyused equipment.Benefits at a glance Heavy-duty and extremelyreliable Highly efficient Long-life solution4

Applications Food packaging, PET production Pick & place Removal of impurities Pulp drying Paper converting: Suction pickup and transfer rolls use a vacuum to transfer the paper from theforming section to the press section, and guide the sheet from one felt to another in the press section.Robox vacuum blower packages are used to keep the sheet of paper adherent to the rollers so it canbe transformed. The Robuschi solution applies the vacuum via dry vacuum units that guarantee energysavings of more than 15% compared to traditional liquid ring technology.Benefits at a glance Robust and reliable Minimum maintenance Environmental friendly without anyservice liquid Highly efficient Flexible solution to better combinethe operating variables of the papertransformation process5

Lifting systemEquipment designed to lift bags frompallets or other surfaces and put themon another surface. Thanks to vacuumsuction, bags can be handled in a fast,effective way. Industrial cleaning Vacuum in glass forming Coating Metallisation Methane gas extractionVacuum blowers are used toremove methane gas fromunderground coal mine basins.Benefits at a glance Robust and reliable Minimum maintenance High vacuum thanks to the operationwith a closed (“blanked”) suction Maximum lifespanMobile applicationIt is possible to use a vacuum to transportdifferent types of material, such as food, wasteor liquids for use in other processes. Thanks toa Robuschi patented atmospheric air injectiondevice, the Robuschi RB-DV vacuum series canreach vacuum levels of up to 93% on a deadhead - 28” Hg without the need to inject water toprevent overheating. Soil gas extraction Suction vehicles for wastewater:Vacuum pumps provide suction pressure forremoving and flushing out contaminants fromwastewater and cleaning sewer networks Truck-hydroexcavation Sand oil fields recovery6Benefits at a glance Gases and vapours can be handled Patented and unique air inlet design Cool operating temperatures Low maintenance thanks to its robustnessand heavy-duty operation Environmentally friendly without any oilcontamination or water use

Durability. Performance. Maximum VacuumDurability. Performance.Maximum Vacuum.RB-DV FamilyRB-DV - the heart of the Vacuum Blower packageThe RB-DV series consists of 3 lobe rotary blowers used as exhausters which makes it possible to reach ahigh compression ratio. This is accomplished by a patented atmospheric air injection device that reducesoverheating of the gas and the energy absorbed by the blower.The main characteristics of these blowers are as follows: Maximum vacuum 93% - 28’’ Hg on a dead head Gases and vapours can be handled No sliding parts, therefore no wear Safe operation andminimum maintenance No oil mist Atex 2 version available14263Benefits at a glance1. Splash-lubricated helical tooth synchronized gears foroptimum rotor timing2. High quality lobe profile rotors controlled by threedimensional instruments for top volumetric efficiency3. Oversized shafts and robust design for reliable operation4. Long life steel cage bearings for clear oil inspection5. Pirex mirrors for clear oil inspection6. Patent air injection nozzle ensures cool operationunder all vacuum conditions57

The Vacuum Blower PackageThe Robox Lobe DV is an integrated package designed to operate in a vacuum. It is able to reach up to100 mbar(a) and deliver flow up to 10,500 m3/h. The Robox Lobe DV is based on the RB-DV air injectionvacuum blower, operated by an electric motor through a belt drive.It includes all accessories and a noise enclosure. To user’s worldwide, the Robox Lobe packagemeans reliability, extreme sturdiness and compactness to better meet various plantrequirements.New performance cooling fan Better air circulation inside the noise enclosure Extended operating range capacity Greater reliability Easy connection by means of a terminal board Better efficiency due to inner enclosure’s lower temperatureDischarge silencer optimization New silencer design for increased energy efficiencyEnhanced noise enclosure Restyled and painted noise enclosure Robust noise enclosure for heavy-duty application(HT version)8

Robox Lobe DVBenefitsSmart and compact designRobox packages can be placed side by side to significantly reduce their footprint , the dimensions of theblower room, and therefore decrease system costs.Energy savingsRobox Lobe DV are equipped with IE3 drive motors and with premium efficiency motor (IE4) upon request.Star/Delta starters are also available. Inverter duty motors featuring a variable frequency driver (VFD) for wide turndown capability More efficient belts with additional noise reductionEasy maintenanceThe Robox Lobe DV allows maintenanceoperations to be carried out in an even easier andeffortless manner: Simplified access: all maintenance operations areperformed from the front with the removal of thefront panel or panels and/or the opening of theupper panel with gas springs Effortless adjustment and replacement of thesoundproof filter SPF by simply opening thenoise enclosure’s upper panel (or removal of thefront panel) Easy oil change: an oil change can be performeddirectly from the front panel, which is easilyaccessible9

TRB-DVCompact Solution for Mobile ApplicationTRB- DVs come in completely assembled compact package sets with a noise enclosure developed fortruck vacuum handling wet and /or dry waste.It is possible to install the TRB-DV with up to a 5 degree tilt. The power take off connection can be madeby either hydraulic motor or V- belt transmission.The following options are available: left side clock wise opening door; left side counter clock wise openingdoor; right side clock wise opening door; right side counter clock wise opening doorOil refillingBenefits at a glance No oil mist from the blowerdischarged into the environment No water cooling required Compact design takes up less space,and allows for flexible positioning ontrucks and easy installation Simple maintenance thanks toeasy access to lubricants for easydraining and refilling, and a frontmounted glass providing a clear viewof the oil level Stainless steel noise enclosureavailable upon requestOil drainingOil level10

Options and accessoriesThe wide range of options and accessories available for the Robox Lobe DV and TRB-DV packages meansunits can be configured to meet the customer’s exacting requirements.Robox Lobe DV package – “plug & play” versionIt is possible to select from various Robox blower package configurations, according to customers’requirements.The unit can also be equipped with a main power electric cabinet that includes: Star/delta starter Soft starter Frequency converterValvesRVV: Direct relief valve for vacuum operation.WR: Check valve to prevent any machine damagedue to an unexpected plant interruption.SilencersSDL - SCETo further reduce the noise levels generated,absorption silencers are fitted in particular sectionsof the system’s pipework that are connected to theRobox unit.Vacuum silencer kitA specific kit for Robox packages invacuum operation, consisting of SDLabsorption silencers and SPS exhaustsilencers. This reduces the soundlevel generated by the exhaust outletby approximately 25 dB(A) within thefrequency field ranging from 200 Hzto 20 kHz.ManifoldsThird inlet manifolds grant the cooling airconveyance with the possibility to select twodifferent versions, depending on equipmentconfiguration: CC version, short manifold andCL version, long manifold.11

Technical DataPerformancesRB-DV – .28211224.37213253.06134267.93715282.5TRB-DV application fieldRB-DV Flange DrillingPN10 UNI 2236MDNR Manometer connection G 3/8”Dimension W with tolerance m61280150200250300mmmmmmmmmmANSI 125 362431.820028534040547518232324244881212

Technical DataDimensions and Weights(Ø) X2RB-DV ./VRB-DV 45 - 65 - 85COMPATIBLE WITHHYDRAULIC MOTORDIRECT COUPLINGDetailDimension W withk6 tolerance upto 50 mm - 1.97”m6 over 50 mm - 1.97”Blowersize (mm) Ø*45856510785135105168125212145270HABCDEFGmm 528641295361423497568695160185225265300360ILMQ42.5 568 8031953.5 701 150 36967.5 828 150 44984 960 200 529106 1096 250 599135 1336 300 647590X2Y150 4 x M8 10062.5 4 x M10 12570 4 x M10 140R1X1151515Weightkg971602504006051040* Gear diameter(Ø) X2RB-DV ./HDimension W withk6 tolerance upto 50 mm - 1.97”m6 over 50 mm - 1.97”Blowersize 5361423497568695RB-DV 45 - 65 - 85COMPATIBLE WITHHYDRAULIC MOTORDIRECT COUPLINGHmm -0.5132160180200250280ILM175 568 80213 701 150247 828 150284 960 200356 1096 250415 1336 0140170101416182022415259647590A1DHL318 452368 555448 665528 776598 891718 515ZXYWeightkg50 4 x M862.5 4 x M1070 4 x M10* Gear diameterTRB-DVLeft side opening door enclosure.Blowersize ght side opening door enclosureavailable too.13

234Robox Lobe DV configuration equipped with vacuum silencer kit14Robox Lobe DV dimensions

Robox Lobe DV dimensions and performances5PerformancesRobox Lobe DVBlower SizeMAX CAPACITYm3/hMAX VACUUMmbar(a)MAX MOTOR 3212551501002001459000100315234515

www.layout.itMaximum uptime.Extending performance.We provide a range of services to ensure our customers’ machines are well maintained to deliver maximumperformance.We offer preventative and planned maintenance programs, genuine parts, on-site service, professionalmaximum uptime and operating efficiency from your Robuschi equipment.Visit lsScan the QR code to get it moreGARDNER DENVER S.r.l.Divisione ROBUSCHIGARDNER DENVERNEDERLAND B.V.GARDNER DENVER Ltd.United KingdomManufacturing facilitiesVia S. Leonardo, 71/A43122 Parma - ItalyPhone: 39 0521 274 911Barwoutswaarder 33449 WoerdenNetherlandsPhone: 31 348 410 150robuschi-benelux@gardnerdenver.comClaybrook Drive,Washford Industrial EstateRedditch, B98 0DS - UKPhone: 44 1527 838 200sales.red@gardnerdenver.comFiliale di MilanoPhone: 39 02 51 62 80 65Filiale di PadovaPhone: 39 049 807 8260info.italy@gardnerdenver.comS24-1D19-CWithin our service portfolio, you will find different options and services needed for optimal performance,ROBUSCHI reserves the right to make any modification aimed at the continual improvement of their products.maintenance and efficient training.

Patent air injection nozzle ensures cool operation under all vacuum conditions. 8 The Vacuum Blower Package The Robox Lobe DV is an integrated package designed to operate in a vacuum. It is able to reach up to 100 mbar(a) and deliver flow up to 10,500 m3/h. The Robox Lobe DV is based on the RB-DV air injection vacuum blower, operated by an electric motor through a belt drive. It includes all .