METALWORKING BOOK ONE - Machinist's Workshop

Transcription

METALWORKING BOOK ONETechniquesEngine Turning Made EasyImprove Your Mill/Drill MachineGreater Precision for Scroll ChucksLathe Tips to Speed SetupsSquaring the CircleLathe Shear Pin ModificationTapers on Oblong PiecesBasic Metal FinishesAn Untapped Source for Cast IronLathe AccessoriesOld Lathe Collet AdaptersA Small Quick-change Tool PostAutomatic Carriage StopA Pipe Center for Your LatheAdjustable Pop-stop for a Myford LatheA Reverse for a Small LatheA Quick-change Gearbox for the Atlas 6" LatheMake Your Own Collet ChuckA Shop-made Expanding MandrelSteady ImprovementA Ram Tailstock with a Long Lapped HaleA Lathe Four-way Tool TurretLathe Threading StopA Change-Gear BracketCross-feed LeverCan You Handle It?Reversible Lathe Die HolderMilling AccessoriesMaking a Fly CutterSurface Grinding on a Vertical MillA Vernier Dividing HeadA Simple Rotary TableButton V-BlockMaking a Milling Saw ArborAdd an Improved Downfeed ScaleSaddle V-BlockModifications to Mill/Drill AttachmentsA Milling ColumnTwo Handy JigsA Supplementary Tilting Milling TableShop Improvement ProjectsGripsAll Indicator BaseA Rocking, Swinging Grinder TableA Band Saw Speed Reducer

A Double-ended Dial Indicator AdapterMaking a Cylindrical SquareA Parallel Arm Scroll SawMachine Tools for WoodworkingBelt SanderA Four-Station GrinderModel Builder's Hand ViseA Broad Range Wing DividerThe Presentation Swarf CollectorMake a Quickie Hardness TesterA Depth Gage for an Imported Drill PressDrill GrinderRapid Production of Dividing Head Index PlatesBetter File HandlesAdjustable Try SquaresA One-Evening Project Brass HammerTwo designs for Welding TablesUnorthodox Mill/Lathe GrinderHobby ProjectsCurved Spoke FlywheelA Scale Model 32-Pounder Seacoast CannonA Huff 'n Puff EngineMETALWORKING BOOK TWOTechniquesTaper Shank Turning Made EasyA Mill-drill RepairMaking Up Band Saw BladesThe Mathematics of a Dividing HeadMilling PocketsSingle Thread Worm DrivesIn the Home Machine ShopSimple Tooling for Model Size Shoulder BoltsShower PowerLathe AccessoriesA 5C Collet Closer for your Shen-Wai LatheRisers for a 6" Atlas or Craftsman LatheA Rolling Tailstock ArborSpindle Driving Handle for Emco Super II LatheA 5C Collet Fixture TailstockImproving the Quick-change on a Small LatheMaking a Spring-loaded CenterSquare ColletsA Tailstock Tap and Die Holder

Bed Extension for Atlas and Craftsman LathesSingle Wheel Knurling ToolStay-put Lathe Carriage Lock WrenchLathe Carriage Way CoversA Lathe Rack Repair Using a Single Point ToolPower Feed Ball Turning Fixture from Scrap Box MaterialsAdjustable Pop-stop for the Myford LatheZero Set Micrometer DialMilling AccessoriesA Small Boring HeadZ-axis Downfeed for a Mill-drill MachineAn Economical X-axis ReadoutCoaxial IndicatorSpindle Lock for a MillMilling Cutter ArborVariations on a Button V-blockTips and TricksShop Improvement ProjectsA Coolant Tank and PumpOn the Cutting EdgeSoft Faced HammerA High Efficiency Screw PressA Die Stock PlusA One-handed Depth GageA Small Sheet Metal BrakeIndicator Clamps for Lathe BedsAdjustable Angle PlateConservative Coolant ApplicatorQuick and Easy Electric FurnaceA Shop Hot-tankSlot Anvil Depth Gage "Mike"Height Gage Conversion and AttachmentsA Universal Belt TensionerWire Clamps – A Unique Third HandLoad Cell (Hydraulic Scale)Tapping BlockA Single Beam TrammelA Small Tool and Cutter GrinderFastener GaugeA Glass Cutting Helper for your Drill PressHobby ProjectsElliptical Rotary EngineGive Metal Spinning a Whirl!Spinning Your Own Oil CanA Knife Blade from ScrapConversation Piece Two-headed Bolt with Nut

Two-cylinder Oscillating Steam EngineEight-tube Wind ChimesFinger TreadleA "Skypod" for the Traveling PhotographerMETALWORKING BOOK THREETechniquesConversion to Three-phase PowerExpanding Your Arbor Press CapabilityHolding Thin Material for MachiningMachining an Angle PlateThe Asian ConnectionDrilling Accurately Centered Cross-holes In Round StockChatter and the Cutoff BladeMachining Internal Threads -A Different ApproachOn The Subject of Stiffness and OverhangThe Rise and Fall of the Taiwanese Band SawTruing the Column of a Mill-Drill MachineRecycling a MirrorTurning Square Stock RoundA Welding TipLathe AccessoriesA Home-built Gearbox for Your Atlas 6" LatheLever Operated TailstockA Low Cost Adjustable CounterboreA Quick-Acting Tailstock LockDrip OilerTailstock Die HolderAn Easy Way to Make a Multi-Position Tool PostFaceplates for Gap Bed LathesA Lever Tailstock Feed for the Center LameA Lever-operates Tailstock Clamp For Atlas Type 12” LathesMaking a Set of Boring BarsReversible Lathe Carriage StopSpindle-mounted Collet Attachment for 12” Atlas Type LathesA Chip BreakerMilling/Drilling AccessoriesTwo DROs Under 125 Per AxisMill Vise: Rework for PrecisionInstant Soft Jaws for the ViseEconomy Substitute for a BridgeportMill/Drill Speed ReductionReamers for Odd Sized HolesX and Y Scales for the MillGetting Rid Of Chips on Your Band SawShop Improvement Projects

Drill Sharpening Fixture and Point SplitterMaking an Index Plate For a 4-3/4" Center Height Dividing HeadEnd Mill Sharpening Holding FixtureHot Dip Tool ProtectionMini Square Hole PunchA Ring FurnaceRules - Differential and DifferenceTool TowerA Diamond DresserFlare Nut Adapter ToolBuilding a Band SawThe Dedicated TopperA Great Little ClampInternal-external Center FinderA Heavy Duty Belt GrinderAn Automatic PunchA Rugged Tap WrenchA Very Handy One-inch Height GageA Precision Metal StamperDrop-by-drop Cutting FluidBoring Thin-wall TubingHobby ProjectsFrom Shears to Brake: A Boxing StoryA Novel Tripod Ball HeadMETALWORKING BOOK FOURTechniquesSphere MachiningAligning a LatheDuplicating RadiiAdapting a Palmgren Drill Press Vise for Use on Sherline MachinesMethods for Success: Indicating and “Picking Up”Machinable AnglesPlus or Minus? TolerancingModifications to the Sherline MillA Motor Drive Modification for the Sherline Mill and LatheWinding a Coil for a Magnetic ChuckV-blocks in a ViseShoptask ModificationsLathe AccessoriesA Lathe Milling AttachmentA Mini Mill AttachmentA Two-Jaw Lathe ChuckA Lathe Boring Bar SetA Shop Built Taper Attachment for Your Atlas 6” LatheAn Opensided Toolholder

Last Pass IndicatorP-Style Upside Down Partoff Blade HolderLathe AdaptersModifications to the Atlas 6” LatheMake a Thread Dial for your LatheMilling/Drilling AccessoriesTurn-O-MillA Carriage Stop for the MillMilling Machine Power FeedA Milling Machine Vertical Power FeedAn Inexpensive Power Feed for the RF-30 Mill/DrillMake Your Own Edge FinderSpindle Clamps for a Mill/DrillCorner LocatorA Poor Man’s Electronic Edge FinderUniversal Drill Press Hold DownTimesaver ClampsetA Milling TableShop Improvement ProjectsA Pantograph Label MakerHome Sandblasting CabinetFarrier’s ForgeA Compact Carousel Tool RackTwo Small PressesBuild a Metal SlicerAn Abrasive Belt SlitterAn Elegant Long Reach Thickness CaliperA 6” Capacity Precision Height GageAn Inexpensive Air CompressorA Versatile Bubble ProtractorBand Saw Blade GrinderA Hole Punch for Thin MaterialA Pencil Attachment for the Universal Surface GageA Machinery Oil Gun for Under 10New Uses for Old ToolsHo-hum- Another End Mill Sharpening JigThree Ideas for a More Efficient ShopTap Wrench Guide with Depth GageHobby ProjectsThe Tripod Eliminator: Making a Stand for Better PicturesMETALWORKING BOOK FIVETechniquesHole LocatingUsing the Four-Jaw ChuckAnaerobic Adhesives for Machinery

Metric Thread cutting with an Eight tpi Lead ScrewTurning Tapers in the LatheMeasuring AnglesAn Unorthodox Spur GearA Second Lease on LifeMulti-Patters – Economy in NumbersA Simple Way to Measure Inside DiametersOne Thing Leads to AnotherLathe AccessoriesA Simple Lathe MillKeyway Shaping – A Lathe AttachmentTool Height Indicator for the LatheA Clutch for your LatheA Keyseat Cutter for the LatheA Multi-boring Block for a 9" Enco LatheAn R8 Lathe Collet HolderA Low-cost Quick-change Tool PostMilling/Drilling AccessoriesA Fine Downfeed for the Jet Mill/DrillLife with a Mill-DrillAnother Power Feed Drive for a MillFor Unobstructed Milling, Keep a Low ProfilePower Table Drive for a Mill-Drill MachineWorkholding for an Asian Mill-DrillSpindle Clamps for Imported Mill-DrillsShop Improvement ProjectsElectrical Phase Converter for Shop MotorsLocking Pliers Jerk PullerHand Mill RestorationA Tool and Cutter GrinderA 50 Power Table Feed from Odds and EndsA Set of Precision Balancing WaysMaking Ball Handles – A New ApproachA ShadowgraphAn X, Y Stage for the Home ConstructorA Lamp Base for the ShadowgraphA Three-Jaw Chuck CenterA TapperSpindle Oscillator for Sanding and HoningA Tool Block CarouselA Simple Stepper Motor DriveZap an Import: Build it YourselfLathe Bit Grinding JigA Mathematical Approach to KnurlingTurn Scrap into WorkstandsAn Edge Finder

Hobby ProjectsAtkinson Cycle EngineA Homemade Wheel BalancerA Freedom Tripod HeadConstruction of Pottery Kilns (Heat-Treat Furnaces)METALWORKING BOOK SIXTechniquesForming Scale Bolts and Nuts on the LatheA Word for LoctiteInertia WeldingImproved Tooling for Threading and Boring with the Unimat DB200 LatheTurning Corners with a Lathe – Setting up a Machine Shop in a Walkdown BasementMaking Gears Using a HobUsing the Milling Machine as a Copy StandVariable Frequency Drive ApplicationsIndicating a Bridgeport HeadReversing Rotation on a Single Split-phase MotorDrilling Holes in Hard MaterialLathe AccessoriesA Milling Attachment for a Small LatheA Quick-change Tool PostA Dividing Head for the Taig (Taig/Petrol) LatheLathe Index and CrankUpdate and Improvments for the Craftsman 109 Series LatheBuilding Your Own Collet ChuckAutomatic Carriage Stop for a 6" Atlas LatheA Tool Post GrinderAdding Muscle to your 9" x 20" Bench LatheA Metal Lathe Mount for a Laminate TrimmerTaiwan Lathe ProblemsCarbide Cutting Tools for the LatheImproving the Lathe Steady RestA Simple Indexing Attachment for your LatheA Quick-release Tailstock Lock for Small LathesFrom Pain to PleasureAn Adjustable Cross-slide NutPower Drive for Lathe ChucksFollower RestMilling/Drilling AccessoriesSawfeedRear Tool Post (Reversible) for Atlas or Craftsman 6" Swing LatheRong Fu HeadlockMaking a Small Split CollarMill-drill Power FeedQuick Quill Stop

Addign Some Stops to Your Sherline MillMilling Head Alignment WheelShop Improvement ProjectsA Magnetic BaseArbor PressTapping StationHow Healthy is Your Shop?Die Maker ButtonsFixture to Hold Small PiecesMake a Tap CenterAn Edge FinderA Riveting PressHandy Shop Odds and EndsA Chuck LifterGetting a New Vise in ShapeExpanding MandrelsBuild Your Own Geared Rotary TableA Direct Reading SFPM Adapter for the Common Speed IndicatorThe Universal LampAn Index with R8 ColletsA Magnetic Back for a Dial IndicatorTwo Tools for Shop Angle MeasurementsQuick-change Indicator HolderSingle-phase to Three-phase plus Speed ControlEquipment LightsThe 20 Drip Coolant SystemHobby ProjectsA Micro Drill PressLemon SqueezerRandom Orbital SanderBuild a Circle-cutting AttachmentPROJECTS ONETechniquesMilling on a Drill PressConserving Cutting OilModifications to the Machinex 5 LatheFinishing Contoured Metal CastingsSharpening Milling CuttersA V-block Drill GuideHandling Large Bore TubingSimple Chucks to Protect FinishedVersatile FastenerImproving Your Lathe with a Dial IndicatorA Built-in Drill GuideBalls and Bull Noses

Practical Design hints-MachiningPractical Design hints-AssemblyHow to Get Things in Line AgainDrill Chuck AdapterA Simple Hold-down DeviceChuck Key RetainerMachining Your Own Spur GearsFaceplates and SuchBoring, Fly cutting & Spot Facing with Rotating CuttersLathe AccessoriesLathe Milling AttachmentMicrometer Dial for the TailstockRadius Turning AttachmentA Simple Die FilerImprovements for the Atlas 6" LatheFour-Jaw Independent Lathe ChuckMilling Attachment for the LatheSwarf Trays for the Myford Series 7 LathesA Tool post Grinder for Your Machinex 5 or Unimat LatheStep ColletsA Lathe Carriage Stop With Dial IndicatorA Compound and Ram TailstockA Simple Lathe DogA Taper Attachment for Your Machinex 5 LatheAn Accessory Table for Your LatheDrill Press AccessoriesSensitive Drilling AttachmentQuick-Adjust Depth StopDrill Press TableA Drill Press ImprovementBuild a Precise TopperTool-less Hold-down BoltShop Tools and ImprovementsBuilding Your Own Dividing AttachmentNo Bounce Soft HammersTwo Machine Tool StandsMicrometer StandA 20-Ton Hydraulic Press You Can BuildA Drafting Table You Can Build for Less Than 20Boring HeadTest IndicatorMolded Tool Storage UnitsInexpensive Fitted Instrument CaseHobby ProjectsA Modified “Wedge” Oscillating EngineA Pocket Size Camera Tripod

The Stirling Hot Air EngineTHE GUNSMITH MACHINISTBy Steve AckerAligning Scope MountsA Travel Measurement PlateA Barrel Bushing JigInstalling Sight BeadsCutting a Rifle CrownEnlarging the Ejection PortA Fixture for Milling the Recoil LugHammer WorkMaking a Dovetail Front SightSight Holding FixturesA Gunsmith’s Lathe HelperInstalling a Front SightMaking Rifle Bedding PillarsMilling Grasping GroovesMoving a Firing Pin HoleTrigger Job PinsA Barrel ViseCentering a Barrel BoreChambering a Rifle BarrelCutting Rifle Barrel ThreadsDrilling and Tapping for Scope MountsFinding and Making Gun PartsInstalling a Locking Base PinOptimizing Revolver ThroatsA Rear Sight ShifterReplacing an Integral Front SightStronger Scope InstallationAn Unusual Scope MountInstalling a Screw-in Choke AdapterRemoving a Broken ScrewInstalling a Pre-threaded Short Chambered Rifle BarrelA Post-ban AR-15 Muzzle BrakeOther Gunsmith TopicsHot Bluing SteelBuilding a Target RifleGeneral Machining TopicsCheckering in the MillSteve Makes a MistakeHandy File Cleaner

Making Pin PunchesCutting Steel with a Circular Saw BladeA Simple Phase ConverterUpgrading to Variable Speed DCMaking and Using a Bench BlockTap Wrenches from ScrapThe Mirror-faced HammerA Mill-drill RepairA 5C Collet Fixture TailstockMachining an Angle PlateA Welding TipMaking a Hardened Steel WasherPersonal Safety and Machine

METALWORKING BOOK FIVE Techniques Hole Locating Using the Four-Jaw Chuck Anaerobic Adhesives for Machinery . Metric Thread cutting with an Eight tpi Lead Screw Turning Tapers in the Lathe Measuring Angles An Unorthodox Spur Gear A Second Lease on Life Multi-Patters – Economy in Numbers A Simple Way to Measure Inside Diameters One Thing Leads to Another Lathe Accessories