WIXLIB

CONTENTSProduct Features and Specifications .3Installation Requirement . 5Steps of Installation .6Exploded View . 37Test Run . 41Operation Instruction . 43Maintenance . 44Troubleshooting . 45Parts List . 461

I. PRODUCT FEATURES AND SPECIFICATIONSCLEAR-FLOOR DIRECT-DRIVE MODEL FEATURESModel PV-10P & PV-10HP (See Fig. 1)· Direct drive hydraulic cylinder design, minimizes the lift wear parts and breakdown ratio· Dual hydraulic cylinders, designed and made on ANSI standards, utilizing NOK oil seal incylinder· Self- lubricating UHMW Polyethylene sliders and bronze bush· Single-point safety release with dual safety design. Clear-floor design, provides non-obstructed floor use. Overhead safety shut-off device prevents vehicle damage. Standard adjustable heights accommodates variety of ceiling heightsFig. 1MODEL PV-10P/ PV-10HP SPECIFICATIONSModelStyleClear-floorPV-10PDirect driveClear-floorPV-10HPDirect driveLiftingCapacity4.5 T10,000 lbs4.5 T10,000 lbsLiftingLifting HeightTime55S55SOverall ght 0mm115 mm72 1/2”–83 1/8”143 1/8”/ 147”137 1/2”110 1/4”4 72 1/2”–83 1/8”150”/167 1/8”/171”137 1/2”110 1/4”4 1/2”2Motor3.0HP3.0 HP

Arm Swings ViewFor Model PV-10P & PV-10HP39.5 in58 in40.5 in96.25 in28 in137.5 inFig. 23

. INSTALLATION REQUIREMENTA. TOOLS REQUIRED9 Rotary Hammer Drill (3/4in)9Carpenter’s Chalk9 Hammer9Screw Drivers9 4 Foot Level9Tape Measure (7.5m)9 Crescent Wrench (12")9Pliers9 Ratchet With Socket (28#)9Socket Head Wrench (3#, 5#, 8#)33Wrench Set(10#, 13#, 14#, 15#, 17#, 19#, 24# ,27#, 30#,)Fig. 34Vise Grips

B. CONCRETE SPECIFICATIONS (See Fig. 4)Specifications of concrete must be adhered to the specification as following.Failure to do so may result in lift and or vehicle falling.1. Concrete must have 4 inches minimum and must be totally cured before lift installation.2. Concrete must be in good condition and must have a test strength 3,000psi minimum.3. Floors must be level with no cracks or holes.Fig. 4Concrete intensity must be3,000 psi minimum.4”C. POWER SUPPLY220 volt single phase 30 amp breaker with minimum of 10 gauge wireIII.INSTALLATION STEPSA. Location of installationCheck and ensure the installation location (concrete, layout, space size etc.) is suitable for liftinstallation.B. Use a carpenter’s chalk line to establish installation layout (See Fig. 5).Model PV-10P PV-10HPChalk Line137 1/2”Fig. 5

C. Check the parts before assembly.1. Packaged lift and hydraulic power unit (See Fig. 6).Fig. 62. Move the lift aside with a fork lift or hoist, and open the outer packing carefully(See Fig. 7).Top Connecting Assy.Shipment Parts listParts boxSerial No.Fig. 73. Remove the top connecting assembly and parts box (See Fig. 8).Fig. 8

4. Lift the upper column with a fork lift or hoist and loosen the bolts on the upper package stand.Remove the upper column and take out the parts in the bottom column (See Fig. 9).Fig. 95. Lift the lower column with a fork lift or hoist, remove the package stand. Remove the lowercolumn and remove the parts in the inner column (See Fig. 10).Fig. 10

6. Move aside the parts and check the parts according to the shipment parts list(See Fig. 11).Fig. 117. Open the parts box and check the parts according to parts box list (See Fig. 12).Fig. 12

8. Check the parts in the parts bag 1 according to parts bag list (See Fig. 13).Fig. 139. Check the parts in the parts bag 2 according to parts bag list(See Fig. 14).Fig. 14D. Install the hydraulic hose and lock release cable brackets on the extension columns(See Fig. 15).Use M6 x 20 Hex Bolts withM6 Nylock Nut & M6 WasherFig. 15

E. Install hydraulic cylinderConnect the extended straight fitting and 90 fitting. Install the cylinders inside the carriages(See Fig. 16).Offside columnPower side columnUse Teflon tape to seal pipe threads. Do notuse Teflon tape on hydraulic hose ends.Fig. 16

F. Install columnsLay down the two columns on the installation site parallel of each other. Position the power sidecolumn according to the actual installation site. This lift is designed with 2 sectional columns.Adjust the height according to your ceiling height.For model PV-10P1. When the ceiling height is over 3750mm (147 5/8”), connect the sectional columns with thelower holes (See Fig. 17).Fig. 17 High Setting

2. When the ceiling height is less than 3750mm (147 5/8”), connect the sectional columns with theupper holes (See Fig.18).Fig. 18 Low Setting

For model PV-10HP1. When the ceiling height is over 4350mm (171 1/4”), connect the sectional columns with thelower holes (See Fig. 19).Fig. 19 High Setting

2. When the ceiling height is over 4250mm (167 3/8”) but less than 4350mm (171 1/4”), connectthe sectional columns with the middle holes (See Fig.20).Fig. 20 Low Setting

G. Position postsPosition the columns on the installation layout.?WANT TO WORK SMART NOT HARD?MAKE THE INSTALLATION EASY. DO IT LIKE A PROFFESSIONAL LIFTINSTALLERPosition the columns upright on the installation layout. Position the offside column parallel tothe power side column at the approximate overall width (1371/2”). Install the overhead crossbeam. Do not drill holes for anchor bolts until overhead cross beam has been installed.See Figure 23Use M12 x 30 Hex Boltwith M12 Nylock NutFig. 22Fig. 21Drill the anchor holes to the depthof the length of the anchor boltsInstall the anchor bolts. Check the posts for plumb with level bar, and adjust with the horseshoe shims if thecolumns are not plumb. Do not tighten the anchor bolts.

H. Install overhead top beam1. With help of the hook of top beam, put one side of top beam on top of the extension column andconnect the top beam to extension column by bolts, tighten the bolts. Then assemble theconnecting bracket (See Fig. 23).Hook on to theextension columnsUse M12 x 30 Hex Boltswith M12 Nylock NutFig. 23Tighten the bolts

2. Assemble overhead top beam and tighten the anchor bolts between 60 and 86 foot pounds.(See Fig. 24).Use M12 x 30 Hex Boltswith M12 Nylock NutTightenFig. 24

I. Installing the limit switch control bar and limit switch (See Fig. 25).Use M12 x 30 Hex Boltwith M12 Nylock NutLoosen Screw on Drive Rod toadjustment. Tighten the screwafter adjustment.Adjust Drive Rod onLimit SwitchLimit Switch connectedwith Cable NC: Normal contactFig. 25

J. Install safety device (See Fig. 26 & Fig. 27).145 SpringUse M10 x 10 Allen Head Set ScrewFig. 26 Power side safety deviceUse M10 x 10 Allen Head Set Screw145 SpringUse M10 x 10 Hex Head Bolts tosecure the pulley bracket120 SpringFig. 27 Offside safety device

K. Lift the carriages up manually and lock them on the 1st set of locks (See Fig. 28).Fig. 28

L. Install cablesFor model PV-10P1. High setting cable connection. For a ceiling height over 3750mm (147 5/8”)1.1 Remove the carriages’ plastic covers, the cable passes through from the bottom of thecarriages and is pulled out from the opening of carriages, then install the two cable nuts (SeeFig. 29).Screw the twocable nutsCableconnectingdirectionCableFig. 29connectingdirection

1.2 Connecting the cable for the high setting (See Fig. 30)High settingCable 2Cable 1959694Cable 2Fig. 30

2. Low setting cable connection. For a ceiling height less than 3750mm (147 5/8”)(See Fig.31)Low SettingCable 1Cable 2Cable 2Fig. 31

For model PV-10HP1. High setting cable connection. For a ceiling height over 4350mm (171 1/4”)1.1 Remove the carriages’ plastic covers, the cable passes through from the bottom of the carriageand is pull out from the opening of the carriages, then install the two cable nuts (See Fig. 32).Screw the twocable nutsCable ConnectingdirectionFig. 32Cable Connectingdirection

1.2 Connecting cable for high setting (See Fig. 33).High settingCable 2Cable 1959694Cable 2Fig. 33

2. Low setting cable connection. For a ceiling height between 4250mm (167 3/8”) to 4350mm(171 1/4”) (See Fig. 34)Low settingCable 2Cable 1Cable 2Fig. 34

3. Special low setting cable connection PV10P. For a ceiling height between 3820mm (1503/8”) to 4250mm (167 3/8”) (See Fig. 35) this setting requires the optional short cables.Special low settingCable 2Cable 1969994Cable 2Fig. 35

0. Install power unit (See Fig. 36)Use M8 x 25 Hex Boltwith M8 Nylock Nut201Fig. 36

1. Install oil hoseAt high setting and low setting oil hose connection (See Fig. 37).Limit switch wireOil hoseOil hose and wirepass through thesupport bracketOil hose passes through thewire tube on top beam88Oil hose connectedwith T-fittingOil hose connectedwith 90 fitting Fig. 37

2 Install safety cable.Install the safety cable from the off side safety assembly to the power side safety assembly andthrough the top beam (See Fig. 38).SafetySafety cablethroughcablesmallpassespulleybracketInstall safety cablefrom off side safetyassembly first!Safety cable connected with thepower side safety assemblyFig. 38

3. Install hose retainers on both columns (See Fig. 39).Install oil hose retainersusing M6 x 8 screwsCar in direction Fig. 39

4. Install lifting arms (See Fig. 40); Lower the carriages down to the lowest position. Use an 8mmAllen wrench to loosen the bolt (See Fig.41). Adjust arm lock in direction of arrow (See Fig.42).Adjust moon gear and arm lock until they mesh, then tighten the Allen bolts on the arm lock (SeeFig.43).Loosen the Allen BoltFig. 40Use the 8mm Allen Head Wrenchto loosen the Allen BoltFig. 41Moon GearLock the bolts after the moon gearand arm lock engaged wellTighten the boltsArm lockAdjust Gear and arm lockFig. 42Fig. 43

Install Electrical SystemConnect the power source according to the data plate on the Power Unit.Remove the short “Pig Tail” wire connected to the AC contactor terminals. This wirewas used to test the motor after production.ATLAS Single phase motorPlease Note: This motor is powered by Alternating Current and the terminals on the ACcontactor are not wire color specific. There are no positive or negative terminals.1. Connect the two power supply (incoming) wires (black & white) to terminals on the AC contactor marked L2 &L3.2. Connect the two motor wires to terminals on the AC contactor marked T2, T3. These wires are alreadyconnected from the factory.3. Connect the short wire A2 to L3 on the AC contactor. This wire is already connected from the factory.4. Remove the entire wire that connects from the “UP” button to A1 on the AC contactor.5. Connect one of the wires (does not matter which one) on the Limit Switch to the “UP” button and connectthe remaining Limit Switch wire to terminal A1 on the AC contactor.AC CONTACTORFig. 44

Remove this wireFig. 45

“UP” Button WireIncoming Power LinesLimit Switch WiresGround WireJumper WireMotor WiresFig. 46

. EXPLODED VIEWModel PV-10P & PV-10HPFig. 47

CylindersFig. 48SPX Manual power unit 220V/60HZ, Single phaseFig. 49

ATLAS Manual power unit (Fig. 50)220V/60HZ, Single PhaseFig. 50

Illustration of hydraulic valve for SPX & ATLAS hydraulic power unita. SPX manual power unit, 220V/60HZ, Single phase (See Fig. 51)CapacitorOil return portRelief valveProtective ringCheck valveAuxiliary holeAuxiliary holeRelease valveOil OutletHandle for Release valveFig. 51b. ATLAS manual power unit, 220V/60HZ, Single phase (See Fig. 52)Running capacitorStart capacitorProtective ringRelief valveOil return portCheck valveRelease valveThrottle valveOil OutletHandle for ReleasevalveFig. 52