Making Safety Simple

Transcription

GuardLogixCompactGuardLogixCR30GSR RelayMaking Safety SimplePUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.1

Safety Relay/Safety Controller/SafetyPLC Selection MatrixSafety Relays 1 Zone Local/Hardwired I/O Simple Safety Logic 1 to 2 dual channel Inputs 2 to 3 outputsSafety Controllers & Expandable /Configurable Relays 1 to 3 Zones Local & Distributed I/O Simple & Semi-complex Safety Logic 1 to 10 dual channel Inputs 1 to 10 outputs Basic Diagnostics thru PLCSafety Controllers - GuardLogix More Than 3 Zones Distributed I/O Simple & Complex Safety & Standard Logic 1 to 200 dual channel Inputs 1 to 200 outputs Advanced HMI DiagnosticsPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.2

Flexibility and PriceSafety Control PositioningCompact GuardLogix High performance integrated safety Standard , Safety, and Motion control CIP Safety on EtherNet/IP Superior ease-of-use for SIL2, SIL3, PLe safety functions High Integrity AOIsGSR & MSR SafetyRelays Cover most safetyfunctions Modular expansion uardLogix High performance integrated safety Standard , Safety, and Motion control CIP Safety on DeviceNet, ControlNet,Ethernet Superior ease-of-use for SIL2, SIL3, PLesafety functions High Integrity AOIsArmorGuardLogixArmor GuardLogix Full capabilities of GuardLogix SIL3, PLe, CAT 4 safety control IP67 wash-down protection 2 independent dual EtherNet/IPports w/ DLR support 24VDC pass-through powerGuardmaster CR30 Software Configurable Safety Relay Supports up to 10 safety input circuits and up to 5 safety output zonesGSR RelayMSR Relay 22 Safety I/O; expandable by up to 16 standard I/O One software supports Guardmaster CR30, Micro800 , PowerFlex , and PanelView ComponentSafety System Complexity / FunctionalityPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.3

GuardLogix Benefits Single controller for Standard Motion andSafety ControlNo Extra Time For Data IntegrationBetter diagnostics, Easy data sharing up to HMI Single network for Standard, Motion &Safety Control PUBLICNo special network or gateways for IOsAbility to mix and match with standard IOs Single Software for Standard and Safety Control Same look & feel, Speeds up application buildingDesign Flexibility saves timeBuilt-in Safety Functions for ease of use Certified Safety instructions (More than 100)Also facilitates to create your own (AOI)Copyright 2017 Rockwell Automation, Inc. All Rights Reserved.4

GuardLogix Controllers GuardLogix - Integrated Safety Dual Processor Solution (1oo2 Architecture) Up to Cat 4, SIL 3 Certification per IEC 61508 ISO 13849 Performance Level e (Category 4) Certified Safety Application Instructions CIP Safety over DeviceNet and EtherNet/IP1oo2 ArchitectureSIL3 (IEC61508)PLe (ISO13849)PUBLICCompact dLogix Controllers : 1756-L71S, L72S, L73SGuardLogix Safety Partner : 1756-L7SPCompact GuardLogix 1768-L43S & 45SCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.5

Guard I/O Guard I/O is the safety rated I/O for GuardLogix Three versions: Point Guard I/O (IP20) CompactBlock Guard I/O (IP20) ArmorBlock Guard I/O (IP67) Common benefits of all Guard I/OPUBLIC Reduce engineering requirements Use existing network infrastructures Flexibility SIL3 / PLe rated and TÜV certifiedCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.6

Integrated Safety on EtherNet/IPGuardLogix IntegratedSafety ControllerSIL3 / Ple Safe Torque Off with EtherNet/IP. GuardLogix issues Safe Torque Offcommand to the drives over EtherNet/IP network based on safety IO.Kinetix 5500 or Kinetix 5700PowerFlex 527Stratix 5700Point IO withSafety IOIntegrated Safety Enhances Machine Performance and FlexibilityPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.7

PowerFlex DrivesPUBLICPUBLIC - 5058-CO900HCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.

Powerflex 525 / 527 Safety SolutionsPowerFlex 520-Series AC Drives Safety SolutionsExternalPowerFlex 523HardwiredPowerFlex 525SIL 2 / PLdPUBLICNetworkPowerFlex 527SIL 3 / PLe (Hardwire & Network)Copyright 2017 Rockwell Automation, Inc. All Rights Reserved.9

PowerFlex 520-Series AC DrivesPowerFlex 525Volts per hertz, sensorless vector control, closed loopvelocity vector control sensorless vector control withEconomizer and permanent magnet motor control tomeet a wide range of applications.PUBLICCopyright 2015 Rockwell Automation, Inc. All Rights Reserved.10

Next Generation Guardmaster Safety Relay PlatformOverviewPUBLICPUBLIC - 5058-CO900HCopyright 2015 Rockwell Automation, Inc. All Rights Reserved.

GSR - Universal InputsSafety InputsIN1IN2Universal Input All sensor types go to same terminals Automatic cross-loop monitoring Supports both single-channel and two dualchannel safety inputs Two dual-channel inputs on DI modelsconfigured by logic switch All Faults including Cross-Loop are detectedS12 S22 S32 S42A1 A2 S11 S21PWRCH1 CH2Test OutS11 (CH1)S21 (CH2)Cross fault7 new GSRs 240 older MSR safety relaysCable PullSwitchesPUBLICCopyright 2011 Rockwell Automation, Inc. AllE-Stopsrights reserved.LightLaserCurtains ScannersContactInterlocksHingeSwitchesNon Contact InterlocksGripSwitchesSafetyMatsCopyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30Software Configurable Safety RelayPUBLICPUBLIC - 5058-CO900HCopyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 AnatomyBlock-style Safety Relay – 22 points10 Dedicated N.C. Safety InputsConfigurable LEDIndicators2 Single-Wire Safety orSafety N.C. InputsTwo Plug-in SlotsRS232 Serial Port(non-isolated)DIN Rail or PanelMountUSB ProgrammingPortVerification ID Display Switch6 Configurable Safety Terminals(N.C. Inputs, N.O. Inputs, TestSources, or Outputs)PUBLIC2 Safety Outputs2 Single-Wire Safety orSafety OutputsCopyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Why choose Guardmaster 440C-CR30Software Configurable Safety RelaySafety made Simple & Flexible Supports four to nine dual channel input circuits and up to five safety outputzones Flexible configuration allows you to re-engineer and rapidly integrate applicationwithout having to incur high costs of rewiring Innovative safety logic editor reduces the friction involved in setting up a safetysystem by minimizing manual input for a “best-in-class” configuration experienceSafety & Productivity Embedded serial port for direct diagnostic communications to PanelViewComponent terminals or Micro800 controllers 16 user configured status LEDs allow you to tailor indication to best suityour applicationOptimize Panel Space 22 Safety I/O in a compact 110mm wide housing Expand by up to 16 standard I/O using front mounted plug-in slots thatallow you to maintain the 110mm horizontal footprintPart of the Connected Components Workbench Bundle Preferred compatibility within the bundle Reduced supply chain costs One software supports Guardmaster 440C-CR30, Micro800 controllers,PowerFlex drives, Kinetix 3 servo drives and PanelView ComponentterminalsPUBLICCopyright 2015 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster 440C-CR30 Safety RelayEasy to Use Easy to Use:Online Monitoring Color-coded online monitoring helpstroubleshoot code Diagnostic tooltips provide naturallanguage fault descriptionsDiagnostic tooltips for application troubleshootingPUBLICCopyright 2015 Rockwell Automation, Inc. All Rights Reserved.

New Version 2.01 Add-on ProfileAOP with Integrated Editor for Guardmaster 440C-CR30 Safety Relays Premier Integration with Logix control systems: PUBLICAdd-on Profile v2.01 for Studio 5000 Logix Designer software willcontain fully functional Logic editor for the Guardmaster 440CCR30 safety relay.Single software/project for configuring and monitoring Logixcontroller and Guardmaster 440C-CR30 safety relays.Copyright 2015 Rockwell Automation,17Inc. All Rights Reserved.

Lifeline 5 Safety Cable-Pull SwitchesPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.18

FeaturesFeatures: Solid-state operation – the first in the industryEnhanced safety and productivity with microprocessor-basedPerforms at the highest safety ratings, even in series connectionTÜV Approved PLe Cat 4 according to EN ISO 13849-1 SIL CL3 per IEC 62061 and IEC 61508 EN ISO 13850 and IEC 60947-5-5100 m (328 ft) maximum cable spanElectronic rope monitoring system monitors the cable span and compensates for thermal expansionBuilt in margin indication helps reduce downtimeWide operating temperature range -20 C to 75 C (-4 F to 167 F)270-degree visible LED indicators offer diagnostic for switch and tensioning setupRugged stainless steel (IP69K) or die cast aluminum (IP66) housings with optional e-stopAvailable with a 5 -or 8-pin Micro M12 connectorOSSD outputs 2 OSSDs for safety 1 Auxiliary 1 Tension/margin (8- pin model only)A significant technology advantage over the competitionPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.19

Customer Values - Thermal ExpansionBuilt in margin indication to monitor rope tension:If the status indicators are green and the tension indicator is flashing amber, therope/cable requires maintenance/adjustment before the machine shuts down.5x better than traditional cable-pull switches at maximum cable spanPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.20

AccessoriesLifeline Rope Tensioner System (LRTS)Stainless Steel Turn BuckleLifeline Stainless Steel Installation Kit –Polypropylene and UV ResistantPolypropylene CableInside Corner PulleyP Bolt and Eye BoltOutside Corner PulleyPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.21

Guardmaster 442G Multifunctional Access BoxIntegrated Solution for Full Body Guard Locking ApplicationsPUBLICPUBLIC - 5058-CO900HCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.

442G Multifunctional Access Box EthernNet/IPSimplified InstallationStudio 5000 GuardLogix Add-on Profile populatesdescriptive tags reducingprogramming timeEtherNet/IPMAB discrete-wiredCIP SafetyStandard and safety devicescommunicate on the same networkCIP SafetyPoint I/O1 Cable with up to 24 signalsSafety In/Out – 2 or 4E-stop – 4 or 5Lock Command - 1Push buttons – 2 to 6Reset – 1Up toDiagnostics (AUX) – 483%reductionPower - 3in wiringPUBLIC4 M12 connectorsPower In / OutEthernet In / OutCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.23

442G Multifunctional Access Box EthernNet/IPEasy IntegrationAdd-on Profile in RSLogix 5000 and Studio 5000 Logix Designer Software Single, user-friendly software environment for programming, configuration, andmaintenance Creates meaningful tag names for I/O and diagnostics with correct data types Provides for easy duplication of devices Eliminates I/O mismatch errors Convenient online help a mouse click away Compatible with V20 and laterPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.24

GuardShield 450LMost advanced Safety Light Curtain in the MarketPUBLICPUBLIC - 5058-CO900HCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.

450L-B Safety Light CurtainFeaturesSlim designFinger or handResolutionIndicators ProvideStatus and DiagnosticsOptical Interfacefor DiagnosticsEasy Top/BottommountingUnique stickarchitectureAdvanced plug-intechnologyPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.26

GuardShield 450L-BSupported functionalities Broad application support Finger resolution (14 mm): 0.5 4 m (1.64 13.12 ft) Hand resolution (30 mm): 0.9 6.5 m (2.95 21.33 ft) Bottom plug-ins support OSSD Output Reset EDM Operating RangeAdvanced technology that reduces total cost of ownershipPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.27

GuardShield 450L-BPlug-ins Transmitter M12, 5-Pin: 450L-APT-PW-5 M12, 8-Pin: 450L-APT-PW-8 Receiver: On/Off M12, 5-Pin: 450L-APR-ON-5 Receiver: EDM, Start, Range M12, 8-Pin: 450L-APR-ED-8 Universal Plug-in Acts as Transceiver or Receiver depending on wiring M12, 8-Pin: 450L-APU-UN-8PUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.28

GuardShield 450LStatus and al intensity450L-EOSSDTx/RxFaultOptical CommunicationInterface(for diagnostic with CCW)LaseralignmentPUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.29

GuardShield 450L450L Mounting Accessories Mounting Brackets Top and Bottom (included)PUBLIC Optional 450L-AM-SM SideMount Existing 445L-AF6140 and445L-AF6141 are alsosupportedCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.30

GuardShield 450L450L Accessories OID 450L-AD-OID Optical interface device with USBconnection Enables use with CCW Laser alignment tool adapter 450L-ALAT-C (use together with 440L-ALAT) Weld shield 450L-AW-xxxxxxxx 0150 1950 mm (0.5 6.4 ft)in increments of 150 mm (0.5 ft).PUBLICCopyright 2017 Rockwell Automation, Inc. All Rights Reserved.31

opyright 2017 Rockwell Automation, Inc. All Rights Reserved.

Guardmaster CR30 Software Configurable Safety Relay Supports up to 10 safety input circuits and up to 5 safety output zones 22 Safety I/O; expandable by up to 16 standard I/O One software supports Guardmaster CR30, Micro800 , PowerFlex , and PanelView Component Compact GuardLogix High performance integrated safety