The Demag DMR Modular Rope Hoist

Transcription

The Demag DMR modular rope hoistNewOne rope hoist.Two designs.Many possibilities.

4146541463C-designCo-axial design41469F-DMR foot-mounted hoist41467Modular and versatile4146041468EZ-DMRdouble-rail trolleyEK-DMRlow-headroommonorail hoistBenefit from unparalleled versatility: we offer you the perfect solution to meet your individualneeds with our new Demag DMR modular rope hoist. Thanks to its modular design, the DMRcan be precisely adapted to match your application requirements. With one basic technology,it now covers an even broader range of applications than products available on the market.One rope hoistThanks to its modular design, the DMR (Demagmodular rope hoist) provides a wide range ofpossible combinations, enabling you to configureyour rope hoist to meet your specific needs for theperfect solution.Two designsFor the first time, you can specify the design of yourrope hoist and still have the choice of all furtheroptions with just one system. The DMR modularrope hoist is available in two designs: C-design andco-axial.02Many possibilitiesThanks to its smart interfaces, the DMR can besupplemented with a wide choice of fittings andaccessories that you can freely select. The variousapplication types, ranging from foot-mounted hoiststo double-rail trolleys, can be implemented to meetspecific customer requirements. With its unmatchedlevel of modularity, the DMR makes it much easierto implement more rope hoist variants than everbefore.You have a choice of: Designs: C-design, co-axial design Five sizes with load capacities up to 50 tons Application types: foot-mounted hoist, low-headroom monorail hoist,double-rail trolley, standard-headroom monorail hoist Controls: smart, conventional or provided by the customer Drive concept: stepless or two-stage Control concept precisely to meet your needs: wire-connected or by radio Many safety and control functions that can be additionally selected03

Our modular design also enables us to offer you exactly the control system that you needfor your Demag DMR rope hoist. Choose between three control solutions. If required, we canprepare your equipment for future production and logistics processes: innovative controlsystems turn your rope hoist into a smart solution for maximum safety, visibility andreliability.Conventional contactor controlDMR modular rope hoists provide for reliable operation with tried-and-tested contactor control.Contactor control can be easily maintained.SAFE CONTROL smart control systemHigh operating safety and reliability and efficientproduction – Demag SafeControl meets allrequirements for optimum support of state-of-theart manufacturing and logistics processes. Thanks toits wide range of applications, it enables networkedproduction in today’s production environment andpaves the way by offering many additional safetyfunctions and various function extensions, whichCustomer’s own control systemThe DMR rope hoist is also prepared for controlsprovided by the customer, which you can simplyintegrate via plug & play. If required, you can alsoreceive the Demag electric enclosure with variouscables for your solution.Smart solutions for tomorrow’s needsSlack-rope monitoringThe tension of the rope can be continuously moni tored. The hoist drive automatically switches offwhen the load has been lowered to its destination.By-pass controlAreas to be blocked for the traveling hoist can bespecified. In this way, you can safely by-pass highparts of machinery or zones that are out of bounds.Tandem modeLoads can be safely transported by two DMR ropehoists via a single control unit. Two cranes with up tofour rope hoists can also be synchronized.Area-specific load reductionAreas can be defined which the traveling hoist mayonly enter if the load does not exceed a referencevalue. This reduces the load on the runway andbuilding structure – especially when two or morecranes operate on one runway.Remote diagnosis in real timeKeep an overview of all DMR rope hoists at any time.Our innova tive Demag StatusControl remote accesssystem supplies all relevant operating data in realtime, analyzes them and processes them for directaccess – also for your mobile device. Using thissystem, you can schedule maintenance work, asrequired. Demag StatusControl also enables you tomonitor complete crane systems in various production facilities and at different locations – regardless ofthe brand.41455can be activated individually. The integrated DemagSmartCheck sensor system continuously detects allof the rope hoist’s operating parameters and reportsthem to the control system: from information onspeed to brake wear. Precise overload protection is,of course, fitted as standard.Target positioningLoads can be automatically transported to a selectedtarget position as long as the crane operator pressesthe corresponding button on the radio control.Examples of smart solutions with DemagSafeControl. Further options are available.05

41480-341480-241463Mounting variants and rope lead-offsVariable and specific41480-441480-1F-DMR foot-mounted hoist Ideal for stationary applicationsor for special trolleys Reeving parts for all commonreeving arrangements are fittedto the hoist unit – enablingfoot hoists to be integrateddirect into prepared steelstructures or special trolleys Can be used in 4 mountingpositions, each with one ropelead-off direction Can be attached on 4 sidesLoad bar operation414814146941465Two basic designs C-design and co-axial design Same connection dimensionsand interfaces Identical rope reeving system(rope drum, ropes, reevingcomponents and bottomblocks) Identical electric componentsThe modular design of the Demag DMR modular rope hoist enables it to be used fora wide range of applications – either as a hoist unit or as part of a crane. Select the rightmodel for your needs from five application types – regardless of the specific design.Other application types are also possible in C-design and co-axial design – please contact usto discuss your requirements.0607

41467EK-DMR low-headroommonorail hoist C-design for compact overalldimensions and reducedapproach dimensions for craneapplications Infinitely variable cross-travelspeeds for low sway and gentlepositioning (optional two-stagetravel speeds) Cross-travel inverter and brakingresistor integrated in the electricenclosure to save space Infinitely variable flange widthadjustment from 4.7”–16.5”(120–420 mm) Best possible traction withDualDrive and DualDrive Plus(optional)EZ-DMR double-rail trolleyStandard track gauges up to140” (3,550 mm), special trackgauges possible Anti-derailment protection forimproved safety as standard Design featuring optimizedheadroom dimensions Small approach dimensions Four-wheel trolley fitted withproven Demag travel units(DRS wheel block system with2 offset geared motors) Very good accessibility forservice work4147441468 08

Variable arrangement Two possible mountingpositions for the hoistcontrol boxPrecise cross-travel positioningFrequency inverter-controlled cross-travel motorsas standard (for SafeControl) Variable speeds from 3 to 30 m/min(with frequency inverter) All-round protection Two-piece cover for rope drum Vertical for all rope hoists Horizontal cover as an optionQuiet operation that is gentle tothe runway High-strength travel wheels andguide rollers for long service lifeProtective rope guideMade of tough, acid-resistantplastic Inclined pull up to 4 withouttouching the rope guideTravel concept to meet yourneeds Weight trolley with pressure rollers Alternatively: with counterweights Shock-absorbing couplingCoupling between gearbox andmotor Motor impacts cushioned forlonger service life Simple rotary encoder retrofit 10High traction with low wearChoose between single- wheel drive or DualDrivewith two driven wheels Minimum drive noise Prepared for second traveldrive (DualDrive Plus) Reduced wear and driveconcept for long service life Optimized rope sheavesLarger rope sheaves – in thetop and bottom blocks –minimize rope wear Low-vibration and quiet operation High-performance hoist motor withoptimized motor design Precise lifting and lowering Cylindrical-rotor motor or conical-rotormotor with F10 creep lifting motor(for co-axial design) Also available with frequency inverter Plug-and-socket connections for all cables(plug and play)Light-weight housing Deadweight reduced by 50 percent for sizes 3, 5, 10 and 16 High-quality corrosion protection (powder coating) also forapplications in aggressive environmentsHigh safety and reliabilityErgonomic bottom block with hand guard made of two moving plastic elements Two-piece rope lead-in guard facilitates rapid replacement without the need to remove the rope Two handle recesses make it easier to handle and guide the bottom block 41470Efficient oil lubricationGearbox has efficient oillubrication for 10 years Protection against external factorsthanks to enclosed design Eco-friendly since 30 percentless oil is needed 39589-441255-3The Demag DMR modular rope hoist not only demonstrates its versatility in a widevariety of applications, but also boasts impressive technical details: many innovativefeatures provide for reliability, rugged design and cost-effective operation.Controls to meet your needs High-performance DRC D3 radio control(depending on the control type) Ergonomic DSE-10R control pendant(for SafeControl) Proven DST control pendant(for contactor control)40791-4Innovative and cost-effective11

Not only the basic version of the Demag DMR modular rope hoist can be precisely tailored tomeet the customer’s needs. Thanks to many additional options, the DMR offers animpressive range of EVEN MORE additional functions.EVEN BETTER efficiency:Hoist inverter and ProHubA hoist inverter offers optimum utilization of themotor’s output and enables you to position loadseven more accurately thanks to variable speedcontrol. An absolute boost for handling: the ProHubfunction with inverter control regulates the liftingspeed depending on the current load. In this way,the lifting speed can be increased by 50 percent forloads that weigh up to 30 percent of the rated loadcapacity.EVEN BETTER traction:DualDrive / DualDrive PlusAchieve even better traction for traveling hoist units –for example for outdoor applications. Our DualDriveunit drives two wheels at the same time. The additional“plus” offered by the system: thanks to its predefinedmounting position, a second travel drive can beinstalled quickly and easily.EVEN MORE flexibility:DRC D3 radio controlThe high-performance DRC D3 radio control systemhas a long transmitter range and allows up to 40radio systems to be operated in close proximity toeach other. Up to 3 transmitters can be paired with thesystem as a precautionary measure – and control can betransferred at the press of a button. Integrated powermanagement and rechargeable batteriesenable uninterrupted operation for up to five days.EVEN BETTER overview:Demag StatusBoardThe entire lifting operation at a glance:Demag StatusBoard not only informs you aboutthe weight of the current load, but also showsthe system status and other operating data. Thecolor display shows information on multiple lines andcan also be easily read at a distance.41485-2EVEN BETTER accuracy:F10 mechanical microspeed unitYou can position loads even more accurately with themechanical creep lifting motion of the F10 drive thatis used in the co-axial design. The drive consists oftwo separate conical-rotor motors for the main andcreep lifting motions. The motors offer outstandingcapacity as well as automatic braking if the powerdrops or the motor is switched off.1241614Options tailored to your needs13

Flexible configurationOur DMR configurator includes all of the versatility ofour product. You have all the choices – regardless ofwhether you have already decided for the co-axial orC-design. Our web-based configuration tool guidesyou through selection of the individual parametersand then presents you with a DMR modular ropehoist that is tailored to your needs.Configuration start pageIntuitive interfaceA practical and intuitive user interface ensures thatyou find the right solution to meet your needs quicklyand easily. The DMR configurator also supports youwith default basic equipment that is based on manyyears of Demag expertise in the rope hoist sector.All default settings can, of course, be adjusted tomatch your preferences throughout the furtherconfiguration.Order directWhen you have configured your DMR rope hoist, youcan also conveniently order it via Demag Shop atwww.demag-shop.com.Product selectionProduct resultSimple and onlineYour benefits: Select your DMR modular rope hoist stepby step at www.demag-designer.com Individual selection of all variants Save your configuration Immediate results: Product description and technical data CAD geometry data configured in 2Dor 3D Documentation Delivery time details Simply order atwww.demag-shop.comIt could not be easier to find the Demag modular rope hoist to meet your specific needs:configure a rope hoist that matches your requirements simply and easily online with theDemag Designer-Portal at www.demag-designer.com.1415

Reliable engineeringWe focus on our customers’ individual requirements and have been a leading supplier of ropehoists for the crane sector and engineering applications for many years. The Demag brand standsfor innovation, absolute reliability, many years of expertise and first-class service.InnovationAs a leader in innovation, our primary objective is tosatisfy our customers’ requirements even better. Forthis reason, we continuously work on improving ourrope hoists and developing outstanding products foryou. With our new Demag DMR modular rope hoist,we have raised our customer focus to a new level.16ReliabilityOur customers can concentrate fully on their corebusiness – since they have the certainty that theirrope hoists operate reliably. Demag rope hoists arerenowned for their

The Demag DMR modular rope hoist New One rope hoist. Two designs. Many possibilities. 41460 41468 41469 41463 41465 41467 C-design Co-axial design EK-DMR low-headroom monorail hoist F-DMR foot-mounted hoist EZ-DMR double-rail trolley You havE a ChoiCE oF: Designs: C-design, co-axial design Five sizes with load capacities up to 50 tons Application types: foot-mounted hoist, low