TECHNICAL INFORMATION WEIGHTS & DIMENSIONS

Transcription

PVC & CPVCSchedule 80 Fittings,Unions, Tank Adapters,Expansion Joints& SaddlesTECHNICAL INFORMATIONWEIGHTS & DIMENSIONSVisit our web sitewww.spearsmfg.com924

PVC & CPVC SCHEDULE 80 FITTINGS, UNIONS,TANK ADAPTERS, EXPANSION JOINTS & SADDLESPVC Performance Engineered & TestedSPEARS Schedule 80 PVC product designs combine yearsof proven experience with computer generated stress analysisto yield the optimum physical structure and performancefor each fitting. Material reinforcement is uniformly placedin stress concentration areas for substantially improvedpressure handling capability. Resulting products aresubjected to numerous verification tests to assure obtainingthe very best PVC fittings available.Higher Flow Capacity1/4" Through 12" AvailabilitySpears comprehensive line of PVC injection molded fittingsand extruded pipe offers a variety of configurations in sizes1/4" through 12". Schedule 80 fittings are manufactured toASTM D 2467 and pipe is produced to ASTM D 1785. Spears exclusive CL150 Flanges are produced in sizes 1/2" - 18" withANSI B16.5 bolt patterns, plus numerous Unions, Saddles,Transition and Specialty fittings in a variety of sizes.Exceptional Chemical & Corrosion ResistanceUnlike metal, PVC fittings and pipe never rust, scale, or pit,and will provide many years of maintenance-free service andextended system life.High Temperature RatingsPVC thermoplastic can handle fluids at service temperaturesup to 140 F (60 C), allowing a wide range of processapplications, including corrosive fluids.Lower Installation CostsSubstantially lower material costs than steel alloys or linedsteel, combined with lighter weight and ease of installation,can reduce installation costs by as much as 60% overconventional metal systems.Smooth interior walls result in lower pressure loss andhigher volume than conventional metal fittings.Additional FabricatedConfigurations through 36"Extra large, hard-to-find, and custom configurationsare fabricated from NSF Certified pipe. Fittings areengineered and tested to provide full pressure handlingcapabilities according to Spears specifications.Advanced Design Specialty FittingsSpears wide range of innovative, improved productsinclude numerous metal-to-plastic transition fittings andunions with Spears patented special reinforced (SR)plastic threads.PVC ValvesSPEARS PVC Valve products are available for totalsystem compatibility and uniformity.1/8" Through 24" Industrial Pipe AvailabilitySpears premium quality Industrial CPVC pipeis offered in Schedule 80 sizes 1/8" through 24".Schedule 40 CPVC pipe is also available.PVC Sample Engineering SpecificationsAll PVC Schedule 80 pipe and fittings shall be produced by Spears Manufacturing Company from PVC Type I, cell classification 12454, conforming to ASTM StandardD 1784. All PVC injection molded Schedule 80 fittings and extruded pipe shall be Certified for potable water service by NSF International. All Schedule 80 fittings shallbe manufactured in strict compliance to ASTM D 2467 and Schedule 80 pipe shall be manufactured in strict compliance to ASTM D 1785. All fabricated fittings shall beproduced in accordance with Spears General Specifications for Fabricated Fittings. All PVC flanges shall be designed and manufactured to meet CL150 bolt pattern perANSI Standard B16.5 and rated for a maximum internal pressure of 150 psi, non-shock at 73 F.925NOT FOR DISTRIBUTION OF COMPRESSED AIR OR GASProgressive Products from Spears Innovation and TechnologySPEARS MANUFACTURING COMPANY

PVC & CPVC SCHEDULE 80 FITTINGS, UNIONS,TANK ADAPTERS, EXPANSION JOINTS & SADDLESCPVC Performance Engineered and TestedSPEARS Schedule 80 CPVC pipe and fitting designscombine years of proven experience with computergenerated stress analysis to yield the optimum physicalstructure and performance for each fitting. Materialreinforcement is uniformly placed in stress concentrationareas for substantially improved pressure handling capability.Resulting products are subjected to numerous verificationtests to assure the very best CPVC piping products available.1/4" Through 24" AvailabilitySpears comprehensive line of CPVC fittings offersa variety of configurations in Schedule 80 sizes 1/4"through 24".Exceptional Chemical & Corrosion ResistanceUnlike metal, CPVC fittings never rust, scale or pit, andwill provide many years of maintenance-free serviceand extended system life.Higher Temperature RatingsHigh Temperature CPVC Thermoplastics can handlefluids at service temperatures up to 200 F, allowinga wide range of process applications, including hotcorrosive liquids.Higher Flow CapacitySmooth interior walls result in lower pressure loss andhigher volume than conventional metal fittings.Lower Installation CostsSubstantially lower material costs than steel alloys orlined steel, combined with lighter weight and ease ofinstallation, can reduce installation costs by as much as60% over conventional metal systems.SPEARS Schedule 80 14" Through 24" Fittings &FlangesSchedule 80 CPVC 14" through 24" fittings are aspecial engineered product by Spears ManufacturingCompany, where no applicable ASTM specificationsexist. Available in a variety of injection moldedand fabricated configurations including Flanges,Couplings, Elbows, Bushings and Tees, plus customfabrication to virtually any configuration.1/8" Through 24" Industrial Pipe AvailabilitySpears premium quality Industrial CPVC pipeis offered in Schedule 80 sizes 1/8" through 24".Schedule 40 CPVC pipe is also available.American Bureau of Shipping (ABS) TypeApprovalSpears Schedule 40 and Schedule 80 CPVC pipeand fittings are ABS Type Approved for marine andoffshore applications in nominal pipe sizes through12". Type Approval details and restrictions arespecified in ABS Certificate # 10-HS539421-1-PDAavailable on the ABS website at www.eagle.org.CPVC Sample Engineering SpecificationsAll CPVC Schedule 80 fittings shall be produced by Spears Manufacturing Company from CPVC materials, cell classification 23447 conforming to ASTMStandard D 1784. All injection molded fittings through 12"12" shall be manufactured in compliance to ASTM F 439 and all pipe through 16"16" shall be manufactured incompliance to ASTM F 441. Pipe and fittings shall be Certified by NSF International for use with potable water service. All 14"14" through 24"24" and fabricated fittings shallbe produced in accordance with Spears Specifications. All CPVC flanges shall be designed and manufactured to meet CL150 bolt pattern per ANSI Standard B16.5.MADE IN THE U.S.A.NOT FOR DISTRIBUTION OF COMPRESSED AIR OR GASProgressive Products from Spears Innovation and Technology926

PVC & CPVC SCHEDULE 80 FITTINGS, UNIONS,TANK ADAPTERS, EXPANSION JOINTS & SADDLESThe information contained in this publication is based on current information and Product design at the time of publication and is subject tochange without notification. Our ongoing commitment to product improvement may result in some variation. No representations, guaranteesor warranties of any kind are made as to its accuracy, suitability for particular applications or results to be obtained therefrom. For verificationof technical data or additional information not contained herein, please contact Spears Technical Services Department [West Coast:(818) 364-1611 — East Coast: (678) 985-1263].General InformationRecommendations For Installers And UsersPlastic piping systems should be ENGINEERED, INSTALLED and OPERATED in accordance with ESTABLISHED DESIGN AND ENGINEERINGSTANDARDS AND PROCEDURES for plastic piping systems. Suitability for the intended service application should be determined by the installer and/or user prior to installation of a plastic piping system. PRIOR TO ASSEMBLY, all piping system components should be inspected for damage orirregularities. Mating components should be checked to assure that tolerances and engagements are compatible. Do not use any componentsthat appear irregular or do not fit properly. Contact the appropriate manufacturer of the component product in question to determine usability.Consult all applicable codes and regulations for compliance prior to installation.Solvent Weld Connections — Use quality solvent cements and primers formulated for the intended service application, pipe size and type of joint. Whilethe pipe and fitting materials may be compatible with the intended medium, the solvent cement may not be. Consult the manufacturers for suitability ofuse. Read and follow the cement and primer manufacturers’ applications and cure time instructions thoroughly. Be sure to use the correct size applicator.Threaded Connections — Use a quality grade thread sealant. WARNING: SOME PIPE JOINT COMPOUNDS OR PTFE PASTES MAY CONTAINSUBSTANCES THAT COULD CAUSE STRESS CRACKING TO PLASTIC. Spears Manufacturing company recommends the use of Spears BLUE 75 Thread Sealant which has been tested for compatibility with Spears products. Please follow the sealant manufacturers’ application/installation instructions.Choice of an appropriate thread sealant other than those listed above is at the discretion of the installer. 1 to 2 turns beyond FINGER TIGHT is generallyall that is required to make a sound plastic threaded connection. Unnecessary OVERTIGHTENING will cause DAMAGE TO BOTH PIPE AND FITTING.Standards and SpecificationsMolded Schedule 80 PVC products are manufactured to ASTM D 2467 for use with pipe manufactured to ASTM D 1785. Molded Schedule 80CPVC products are manufactured to ASTM F 439 for use with pipe manufactured to ASTM F 441. Certain products carry reduced pressurehandling capability and have maximum internal pressure ratings at 73 F noted.Fabricated Schedule 80 PVC pressure fittings (part numbers ending with “F”) are manufactured to Spears specifications for use with pipemanufactured to ASTM D 1785. Schedule 80 CPVC fabricated fittings for use with pipe manufactured to ASTM F 441. See publication FAB-7,General Specifications for Standard Fabricated Fittings for additional information.All specified Schedule 80 PVC and CPVC products are manufactured from materials certified by NSF for use in potable water service.“Lead Free” low lead certification – unless otherwise specified, all Spears Schedule 80 fittings specified here-in are certified by NSF Internationalto ANSI/NSF Standard 61, Annex G and is in compliance with California’s Health & Safety Code Section 116825 (commonly known as AB1953)and Vermont Act 193. Weighted average lead content 0.25%. Spears PVC and CPVC Pipe, Fittings and Valves have always been lead-freeand Certified by NSF International for use in potable water systems. Spears offers a wide range of lead-free specialty fittings and transitionadapters for plumbing applications. However, certain brass threaded adapter fittings for applications that are not intended to convey water forhuman consumption through drinking or cooking are still produced and available.927NOT FOR DISTRIBUTION OF COMPRESSED AIR OR GASProgressive Products from Spears Innovation and TechnologySPEARS MANUFACTURING COMPANY

PVC & CPVC SCHEDULE 80 FITTINGS, UNIONS,TANK ADAPTERS, EXPANSION JOINTS & SADDLESASTM STANDARD DIMENSIONSSCHEDULE 80 PIPE DIMENSIONSASTM D 1785SCHEDULE 80 SOCKET DIMENSIONSASTM D 2467AMERICAN NATIONAL STANDARDTAPER PIPE THREADS (NPT) ANSIB1 .20.1 ASTM F 1498CLI.D. O.D.PBA30 WALLTHICKNESSNominalPipeSize In.MeanOutsideDiameterIn.MinimumO. D.WallToleranceThicknessIn.In.1/80.405 0.0040.0951/40.540 0.0040.1193/80.675 0.0041/20.840 0.0043/41.0501Diameter30 90 NominalSize In.ThreadsPerInchEffectiveThreadLengthLPitch imumC1/80.4170.401 0.0040.5001/8270.26390.037041/40.5520.536 0.0040.6251/4180.40180.055560.1263/80.6870.671 0.0040.7503/8180.40780.055560.1471/20.8480.836 0.0040.8751/2140.53370.07143 0.0040.1543/41.0581.046 0.0041.0003/4140.54570.071431.315 0.0050.17911.3251.310 0.0051.125111-1/20.68280.086961-1/41.660 0.0050.1911-1/41.6701.655 0.0051.2501-1/411-1/20.70680.086961-1/21.900 0.0060.2001-1/21.9121.894 0.0061.3751-1/211-1/20.72350.0869622.375 0.0060.21822.3872.369 0.0061.500211-1/20.75650.086962-1/22.875 0.0070.2762-1/22.8892.868 0.0071.7502-1/281.13750.1250033.500 0.0080.30033.5163.492 0.0081.875381.20000.1250044.500 0.0090.33744.5184.491 0.0092.250481.30000.1250055.563 0.0100.37555.5835.553 0.0102.625581.40630.1250066.625 0.0110.43266.6476.614 0.0113.000681.51250.1250088.625 0.0150.50088.6558.610 0.0154.000881.71250.125001010.750 0.0150.5931010.78010.735 0.0155.0001212.750 0.0150.6871212.78012.735 0.0156.000NominalSize In.STANDARD COMPARISONSSPEARS IPS-to-Metric transition unions are listed by nominal size. The chart below compares nominal and actual* pipe O.D. for each sizeaccording to the designated standard.JIS K6741(mm)Nominal Actual*DIN 8062(mm)O.D.Actual*ASTM D1785(in.)Nominal Actual*NPT—ANSI B1.20.1**Tapered ThreadDesignation Threads/in.BSP—BS21,DIN 2999,ISO 7/1ThreadDesignation 1410011044.50048411*Specified dimension, certain tolerances applyMADE IN THE U.S.A.**NPT and BSP have different thread angles and not compatible.NOT FOR DISTRIBUTION OF COMPRESSED AIR OR GASProgressive Products from Spears Innovation and Technology928

PVC & CPVC SCHEDULE 80 FITTINGS, UNIONS,TANK ADAPTERS, EXPANSION JOINTS & SADDLESInjection Molded Dimensions Referencesces:G (LAYING LENGTH) intersection of center lines to bottom ofsocket/thread; 90 elbows, tees, crosses; 1/32 inch.H Intersection of center lines to face of fitting; 90 elbow tees,crosses; 1/32 inch.J Intersection of center lines to bottom of socket/thread; 45 elbows; 1/32 inchLHNW Overall length of fittings; 1/16 inch. Outside diameter of socket/thread hub; 1/16 inch. Socket bottom to socket bottom; couplings;

SStandard D 1784. All injection molded tandard D 1784. All injection molded fi ttings through 12ttings through 12" shall be manufactured in compliance to ASTM F 439 and all pipe through 16shall be manufactured in compliance to ASTM F 439 and all pipe through 16" shall be manufactured in shall be manufactured in ccompliance to ASTM F 441. Pipe and ompliance to ASTM F 441. Pipe and fi ttings File Size: 1MBPage Count: 92