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Tools & Equipment for Maintenance of Way, Communication & Signals and Bridges & Buildingswww.trak-star.com 2020
LET OUR SYSTEMS WORK FOR YOUR SYSTEM:Selection:Trak-Star Rail Drills offer the power choices yourapplications call for. gas, hydraulic, or electric.Productivity:A unique, scissor style clamp design, and fasterdrilling speeds means change outs can becompleted in about half the time of other rail drills.Cool cuts eliminate heat build up and rail failures.Convenience:Twister Bits are disposable. Ergonomicallyplaced controls on all units allow for easy accessand use. An optional storage box for use onmaintenance of way vehicles protects everythingneeded for making holes. Trak-Star Rail Drill,rail shoes, cutters, pilots, coolant bottle and ahole location template.Economy:With Twister Bits your cost per hole can be aslow as 1, giving you more holes per Rail Cutterthan spade or twist drills. The increase in productivity and less frequent tool replacements keepmaintenance costs low.Portability:Trak-Star Rail Drills are lightweight, ranging inweight from 26.5 to 49 lbs; about half the weightof other drills, and providing one-person operationand transport.INDEXRail Drills . 3Twister Bits . 4Bonding Bits . 5Carbide Tool Holders. 5Misc Cutting Tools . 5Shoes . 6Rail Saws . 7Gas Impact Wrench / Auger Bits . 8Gas Impact Sockets . 8Coolant / Template / Storage Box . 9Trak-Blade / Accessories . 9Ordering Guidelines . 10Warranty . 11Quality:Rugged construction, ten point contact thatsecurely locks drill unit to the rail and precisionspindle bearings all contribute to the stabilityrequired to use Trak-Star's precision groundannular cutters which give you accurate holesand long tool life.2
TRAK-STAR RAIL DRILLSGAS DRILLModel RB2SPD Features: Honda 2.1 HP, 4-Stroke Enginewith Oil Alert (No Mixing Gas) Weighs only 49 lbs (22.2 kg) Uses Twister Bits Accurate quill-feed arbor system Positive slug ejection Two Speed: 150/350 RPM Thru-the-tool coolant One pull ergonomic feedhandle High torque gear box 10 Point clamping system Center balanced handle Drill holes in less than 20 sec Optional clamp for crane/girder rail Two year warrantyRB2SPD ModelsPart No.Description0038602RB2SPD Gas Powered Rail Drill0038605RB2SPD Gas Powered Rail Drill Kit*05570Bonding Retrofit Kit for the RB2SPD27557Clamp for Crane Rail Kit**27559Clamp for Girder RailMade inU.S.A.* Kits include: (3) Twister Bits, (2) Pilots, (2) Pair Shoes,(1) Template & 5 gal. Coolant**Must use 2" (50mm) depth of cut Twister BitsPOWER FEED HYDRAULIC DRILLModel RM42 Features: Hydraulic Power Feed Motorwith Forward & Reverse Weighs only 48 lbs (21.7 kg) Uses Twister Bits Accurate quill-feed arbor system Positive slug ejection 150 RPM Thru-the-tool coolant 10 Point clamping systemQuick change rail shoesCenter balanced handle2 place holders for extraTwister Bits Drill holes in less than 28 sec. Optional clamp for crane/girder rail Two year warrantyRM42 ModelsPart No.DescriptionMade in0042602RM42 Hydraulic Powered Rail Drill0042605RM42 Hydraulic Powered Rail Drill Kit*27541Pig Tail Extensions27556Clamp for Crane Rail**27559Clamp for Girder Rail* Kits include: (3) Twister Bits, (2) Pilots, (2) Pair Shoes,U.S.A.(1) Template & 5 gal. Coolant**Must use 2" (50mm) depth of cut Twister BitsELECTRIC BONDING/TRANSDUCER DRILLModel BD17 Features: Weighs only 26.5 lbs (12 kg)* Uses bonding bits (See Page 5) Accurate quill-feed arbor system 450 RPM Coolant system One pull ergonomic feed handle High torque gear box 10 Point clamping systemBD17 ModelsPart No.Transducer Drill hasthe added featureof setting the holeheight off the top ofthe rail.HeightAdjustment:1" (25mm)Description0017102BD17 Electric Bonding Drill (120V)0017109BD17 Electric Transducer Drill (120V)0017202BD17 Electric Bonding Drill (230V)BD17 Electric Bonding Drill (230V)Type I Plug0017302 Carrying handle Two year warranty* Transducer Drill weighs 28.5 lbs (12.9 kg)Made inU.S.A.3Order Today.866-245-
TWISTER BITS TWISTER BITS BLACKDiameterPart No.CARBIDEPart No.Use with Pilot 03635 7/8" (22mm) 818-1525218-15254METRIC TWISTER BITS Use with Pilot 08632 7/8" (22mm) DOC13mm15913*-----Use with Pilot 03635 7/8" (22mm) 8-1583018-1583218-15836** Non-stock cutters - 25 pc minimumWARNING: This product contains Cobalt, a chemicalknown to the State o f California to cause cancer.For more information, go to w ww.P65Warnings.ca.govNeed More Cutters?.866-245-3745Trak-Star Twister Bits are the standard tooling for drilling alltypes of rail. They are available in two different styles: Blackcoated M42 HSS and Carbide Tipped. Twister Black Bitsare resharpenable, made in the USA and feature a TitaniumAluminum Nitride coating for extended tool life when cuttingrail (up to 400 BHN). Carbide TwisterBits feature brazed in carbide tips and2offer up to 2-1/2 times the tool life inboth standard and extremely hard railwhen used with the RB2SPD.The unique annular (hollow) designand thicker cutter wall offers extended1tool life and extra durability. Twister Bitsfeature the quarter turn style mountingfor quick and easy installation with no tools required. When usedwith a Trak-Star Rail Drill, installation is simple; insert the bit intothe arbor, and give it a turn.Twister Bits can also be used with similar rail drilling systemswith a 3/4" arbor bore. The shank of the bit features a flat thateasily adapts to the set-screw style mounting, offering a secureinstallation, and allowing Trak-Star cutting technology to be usedin multiple systems.For questions concerningwhich cutters to use or forcustom cutter solutions call866-245-37454
MISC. CUTTING TOOLSTWISTER BITS FOR CRANE/GIRDER RAILPart No.These special Twister Bits have a2" (50mm) depth of cut and arespecifically design for Crane & GirderRail applications. Black coated forextended tool life and TwisterBit shank. Made in USA.WARNING: This product contains Cobalt, a chemicalknown to the State o f California to cause cancer.For more information, go to w 1-3/16"1-1/4"1-5/16"1-3/8"1-7/16"1-1/2"DecimalPart No.EquivalentUse with Pilot 21.3750156441.4375156461.500015648BONDING BITSTrak-Star Bonding Bits are for use in the BD17Bonding Drill. Adapters are fitted with the Twister style shanks for quick installation and removal.Part 556Made inDescription3/8" Bonding Bit3/8" Bonding Bit w/ Adapter8mm Bonding Bit w/ Adapter8mm Bonding Bit9/32" Bonding Bit w/ Adapter9/32" Bonding Bit13/32" Bonding Bit w/ Adapter13/32" Bonding BitBonding Retrofit Kit for RB2SPDTransducer Attachment for BD17U.S.A.CARBIDE TOOL HOLDERSTrak-Star Carbide Tool Holders use two indexablecarbide inserts that offer long tool life and a lowcost per hole. Not for use in Trak-Star rail drills.Made inU.S.A.Part No.070900709107092070930709807099Description1-1/8" Carbide Tool*1-3/16" Carbide Tool*1-1/4" Carbide Tool*1-5/16" Carbide Tool*#10 Torx DriverCarbide Inserts - 10 Pack w/ TorxScrews* Tool Holders do not include carbide inserts.WARNING: This product contains Cobalt, a chemicalknown to the State o f California to cause cancer.For more information, go to w ww.P65Warnings.ca.govCONVERSION PILOTThe NorFast Conversion Pilot is usedwith 1-11/16" cutters. It also can beused for enlarging an existing hole.Made in USA.Part No.05784DescriptionConversion Pilot5Order Hotline. 866-245-3745
TRAK-STAR RAIL SHOESTrak-Star Rail Shoes work hand-in-hand with the clamping system,using a total of 10 points of contact to keep your Rail Drill properlyaligned with the rail’s web. Use the chart below to identify the shoesrequired for your applications, or contact our Technical Support Team torequest a custom designed set of shoes for your specialty needs.ASCEAmerican Societyof Civil Engineers90100ARAAmerican Railroad AssociationAREAAmerican RailwayEngineering AssociationCSXFormer C & NW now UPPSPennsylvania SystemNYC (Dudley)New York Central & Hudson River RailroadPRR Pennsylvania RailroadMade inU.S.A.Shoe Part No. Wedge Shoe**(Pair)Part No (Pair)704070AS 70101906--754075AS 75301907--804080AS 80001908--854085AS 8510190908655904090AS--01910--10040 100AS--01911--Type "A" High Rail for High Speeds902090RA 902019270865610020 100 RA 100301928--Type "B" Lower Rail for Heavy Loads @ Slower Speeds903090RB 90501908--10030 100 RB 100201910--10025 100 RE 10025018940865711025 110 RE 110001895--11228 112 RE 1121018960865811525 115 RE 1150018970865811937 119 RE 1190018970865813025 130 RE 130001898--13128 131 RE 131101899--13228 132 RE 1321019020865913622 136 RE 136370190208659141AB019020866013331 133 RE 133001901--140 RE0190308659122 CB01918--10035 100 DM 1003501926--853185PS01912--10031 100PS01913--13031 130PS01914--15531 155PS01919--10524 105DY01915--12723 127DY01916--853385PR01917---Tee RailSection, lb.7075808590100Railway Association or 1411331401221008510013015510512785Section Designation** Wedge shoes offer improved holding strength for the RM42 hydraulic drill. Shoes do not work with roll over.Crane & Girder Rail ShoesCrane Rail(Must use 2" DOC Twister Bits )Girder(Use standard Twister Bits w/ 07495 Arbor Extenderor 2" DOC Twister Bits )Tee RailSection, lb.104104105105135135171171175Ri59N, Ri60N, NP4AMGGR118128/149128/149Hole HeightDrill TypePart No. 860749007492Adjustable AREA Rail Shoe Use one pair of shoes for 10 differentsizes of AREA rail Fits sizes: 100, 110, 112, 115/119, 130,131, 132, 133, 136/141, 140 Part No: 08620 (pair)PatentedDon't forget your shoes. 866-245-37456
TRAK-STAR RAIL SAWSHYDRAULIC SAWModel HS16 Features: Longer frame for better operator comfort Arbor support bearing Ergonomic handles with vibrationreducing grips Reversible motor Hose guards for operator safety Operator height adjustable clamp Minimal maintenance Two year warrantyHS16 SPECIFICATIONSMotor. HydraulicMade inRPM (no load). 3400Wheel . 16" (406mm)U.S.A.Arbor . 1" (25mm)HS16 ModelFlow (max) . 10 GPM / 38 LPMPressure (max) . 2000 PSI / 138 BarPart No.DescriptionDimensions*. 43-1/2" L x 17" H x 9" W(1105mm L x 432mm H x 229mm W)Weight . 41 lbs (18.6 kg) Saw20 lbs (9 kg) Clamp0016601HS16 Hydraulic Rail Saw 16"* without clamp27541Pig Tail Extensions04420Trak-Blade 16" Hi-Performance Zirconia04415Trak-Blade 16" Cut-Off Wheel04419Trak-Blade 14" Cut-Off WheelHUSQVARNA GAS SAWModel K1270 II Features: Easier starting Less maintenance Reduced vibration levels Redesigned fuel tank Perfect right angle cuts Cuts from both sides of the rail Fast stable mounting to the track 16" wheel capacity Weighs Only 46.7 lbs (21.2 kg) Husqvarna Smart Carb Active Air Filtration Top mounted decompression valveK1270 II SPECIFICATIONSK1270 II ModelsMotor. 7.8 HP - 2 cycle gasPart No.RPM (max). 4300 RPMWheel . 16" (406mm)Description0127601K1270 Gas Powered Rail Saw0127611K1270 Rail Saw w/ Large ClampArbor . 1" (25mm)04420Trak-Blade 16" Hi-Performance ZirconiaDimensions . 18.5" H x 9.57" W x 29.72" L(470mm H x 243mm W x 755mm L)04415Trak-Blade 16" Cut-Off Wheel04419Trak-Blade 14" Cut-Off WheelWeight . 46.7 lbs (21.2 kg)7Order Hotline.866-245-3745
GAS IMPACT WRENCHModel GW12 Features: Weighs 39.6 lbs (18 kg) Torque up to 1250 ft lbs Powerful two cycle motor 1" square drive Durable roll bar system Vibration reducing grips Use horizontally or vertically Can use sockets or auger bitsGW12 SPECIFICATIONSMotor. Two-stroke 46.5ccSquare Drive. 1" / 25.4mmPart No.0012601DescriptionBolt Dia. 1-5/8" (41mm)Gas Impact WrenchTorque. 406 - 1250 ft lbs / 500 - 1700NmDimensions. 25-1/2" L x 10-3/4" H x 15" W(648mm L x 273mm H x 381mm W)OZAT SOCKETSWeight . 39.6 lbs (18 kg)AUGER BITSOZAT Impact Sockets are 8-point, 1" square drive with tapered endsfor easier access. Superior to other sockets because of their lessstress socket configuration. Made with state of the art electrochemical machining process.Part 8500785107852Description1-1/4" OZAT Socket1-5/16" OZAT Socket1-3/8" OZAT Socket1-7/16" OZAT Socket1-1/2" OZAT Socket1-9/16" OZAT Socket1-5/8" OZAT Socket1-11/16" OZAT Socket1-3/4" OZAT Socket1-13/16" OZAT Socket1-7/8" OZAT Socket2" OZAT Socket2-1/8" OZAT Socket2-3/16" OZAT Socket2-1/4" OZAT Socket2-3/8" OZAT Socket2-1/2" OZAT SocketRetaining O-RingRetaining PinUniversal Joint13" Extension10" ExtensionPart No.07854078550828908355083560835708372Order a Gas Impact Wrench. 866-245-3745Description70mm Torx Bit Socket7/8" x 1-1/8" RectangleSocketReplacement Torx Bit1-3/4" Retaining Ring2" Retaining Ring2-1/8" Retaining RingVariety Pack Ret. Ring (4)ea of 08355, 08356 &083578Quickly drill holes in wood ties and timberwith the Trak-Star Auger Bits. The drillbits feature a quick release shank and aredesigned for use with the Trak-Star GasImpact wrench.Part No.078800802608027080280802908032DescriptionQuick Release Adapter forAuger Bits9/16" x 18" L Auger Bit5/8" x 18" L Auger Bit11/16" x 18" L Auger Bit3/4" x 18" L Auger Bit15/16" x 18" L Auger Bit
RAIL ACCESSORIESHOLE LOCATION TEMPLATEPRESSURIZEDCOOLANT BOTTLERAIL DRILL & SAWSTORAGE BOXA proper workingcoolant systemensures longertool life and helpsreduce drillingtemperature. ThePressurizedCoolant Bottle fitsall Trak-Star RailDrills.Get the right hole spacing for yourapplication. Templates come instandard sizes or get custom spacingto match your needs.Part No.Description40701Hole Location Template3-1/2" x 6" x 6"40702Hole Location Template2-11/16" x 5-1/2" x 5-1/2"40703Hole Location Template2-1/2" x 5" x 5"40704Hole Location Template2-1/2" x 6-1/2" x 6-1/2"40706Hole Location Template2-23/32" x 5-1/2" x 5-1/2"40570Hole Location Template(specify when ordering)40707Combo 100RE & 132RE407085" x 24" on centersThe perfect weather-proof storage boxfor your rail drill. Includes handles,vents, and is lockable.Part No.03540DescriptionStorage Box11-1/2"D x 32"W x 20-3/4"HPart No.Description01592Pressurized Coolant Bottle withHose Assembly01569On/Off Valve05686Hose Assembly Only056843 Pc. Quick Connect /Nipple Kit08006Pump Handle AssyWARNING: This product can expose you the chemicals, includinglead and/or DI(2-ethylhexyl)phthalate (DEHP), which are chemicalsknown to the State o f California to cause cancer and birth defects orreproductive harm. For more information, go to w ww.P65Warnings.ca.govROTAMAGIC COOLANT & STICK LUBETrak-Star RotaMagic ConcentratedCoolant is environmentally safe andbiodegradable, all the while providingsuperior lubrication for extendedtool life & cooler cuts. Mix 10:1 withwater. Slick-Stik is softer than otherstick lubricants for easy application,superior adhesion to the tool,assuring thorough coverage.Made in USA.Part No.Description11741-12(12) 1 Pint (.47L) Bottles - makes 1 pinteach, 12 pints total11742-4(4) 1 Gallon (3.8L) Bottles - makes11 gallons (41.6L) each, 44 gallons(167.6L) total1174311746-12TRAK-BLADE Theis a quality, Americanmade cut-off wheel designed specificallyfor the demanding process of cuttingrail. Specially formulated to wearevenly and breakdown consistentlymaking the Trak-Blade less vulnerableto glazing. Sold in a box of (20) wheels.Volume discounts available. 1" Arbor.044200441504419Help protect yourself and clothing while cutting with a rail saw.Leather Leggin's from Trak-Star are made from top quality leatherand spring steel. The leggin'squickly and easily fit over yourshins to reduce burn holes anddebris on your pants and boots.Made in USA.DescriptionTrak-Blade (16" dia) High PerformanceZirconia (4800 Max RPM)Trak-Blade (16" dia) (4800 Max RPM)Trak-Blade (14" dia) (5400 Max RPM)(12) 1.68 oz. (48g) Slick-Stik LubricantLEATHER LEGGIN'STrak-Blade Part No.(1) 5 Gallon Pail (18.9L) - makes55 gallons (208L) totalPart No.150019DescriptionLeather LegginsOrder Accessories.866-245-3745
ORDERING GUIDELINESORDERING SUGGESTION FOR YOUR FIRST TRAK-STAR SYSTEMQuantityAny1 Set per sizeper drillDescriptionTrak-Star Gasoline Rail DrillTrak-Star Power Feed Hydraulic Rail DrillPart No.RB2SPDRM42Rail Shoes (available for rail types from 70 to 155 pounds)see chart on page 6Varies6 per sizeper drillTwister Disposable Rail Drill Bits (no need to resharpen)see chart on page 4Varies1 Carton(4 gallons)RotaMagic Concentrated Cutting Fluid(yields 44 gallons when mixed with water)2 per drillPilot for Twister Bits 11742-403635The above items are necessary to make the system work.The following item will make the system work faster and easier.1 for each(hole spacing required)Order Today. 866-245-3745Hole location Template(customer to provide hole spacing from end of rail)1040570
WARRANTYCOMMERCIAL/INDUSTRIAL LIMITED WARRANTYHougen Manufacturing, Inc. warrants its Portable Magnetic Drills, Trak-Star Rail Drills, Hydraulic Rail Saw,Tornado II Paint Shaker for two (2) years and Hougen-Ogura Electro-Hydraulic Hole Punchers for one (1)year, and Husqvarna Rail Saw & Gas Impact Wrench for ninety (90) days from date of purchase againstdefects due to faulty material or workmanship and will repair or replace (at its option) without charge forany items returned. This warranty is void if the item has been damaged by accident or unreasonable use,neglect, improper service, or other causes not arising out of defects in material or workmanship. No otherexpressed warranty is given or authorized. Hougen Manufacturing, Inc. disclaims any implied warranty ofMerchantability or fitness for any period beyond the expressed warranty and shall not be liable for incidental or consequential damages. Some states do not allow exclusion of incidental or consequential damagesor limitation on how long an implied warranty lasts and, if the law of such a state governs your purchase,the above exclusion and limitation may not apply to you. This warranty gives you specific legal rightsand you may also have other rights which vary from state to state. To obtain warranty service, return theitem(s), transportation prepaid, to your nearest Factory Authorized Warranty Repair Center or to HougenManufacturing, Inc., 3001 Hougen Drive, Swartz Creek, MI 48473. This warranty is in Lieu of any otherwarranty, expressed or implied, including any warranty of merchantability or fitness for a particular purpose.Hougen Patent NoticeThe products covered in this catalog may be covered by one or more of thefollowing U.S. patents, foreign patents, and pending patents.4452554 4892447 5145296 9833842 B25203650Re334405902076D863102Photographs and Specifications are accurate in detail at time of printing. Manufacturer reserves the right tomake improvements and modifications to designs without prior notice.Hougen, Hougen-Edge, Trak-Star and Punch Pro logos are propriety trademarks of Hougen Manufacturing,Inc. RotaLoc, RotaLoc Plus, Trak-Blade, Twister, Twister Bits, RailMaster, RailBoss, Slick-Stik and RotaMagicare trademarks of Hougen Manufacturing, Inc.Husqvarna is a proprietary trademark of Husqvarna Group.FACTORY AUTHORIZEDWARRANTY REPAIR CENTERSKenbil Service Co.2900 Adams Street C-18Riverside, CA 92504(951) 689-6633Hougen Manufacturing, Inc.3001 Hougen DriveSwartz Creek, MI 48473 USA(866) 245-3745Hougen Canada309 Nash Rd NHamilton, Ontario L8H 7P4(866) 245-374511Order Hotline.866-245-3745
For your local field support, training& repair contacts visit:www.trak-star.comor call (866) 245-3745Memberships & AssociationsHougen Manufacturing hasreceived, and proudly maintains,the Association of AmericanRailroads Quality AssuranceProgram Certification.Distributed By:HOUGEN MANUFACTURING, INC.3001 Hougen Drive Swartz Creek, MI 48473 USAPh: (866) 245-3745 Fax: (800) 309-3299info@trak-star.com www.trak-star.com 2020 Hougen Mfg., Inc.04397Printed in U.S.A.
0042602 RM42 Hydraulic Powered Rail Drill 0042605 RM42 Hydraulic Powered Rail Drill Kit* 27541 Pig Tail Extensions 27556 Clamp for Crane Rail** 27559 Clamp for Girder Rail Made in U.S.A. POWER FEED HYDRAULIC DRILL * Kits include: (3) Twister Bits, (2) Pilots, (2) Pair Shoes, (1) Template & 5 gal. Coolant **Must use 2" (50mm) depth of cut .
