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WESCO INDUSTRIAL PRODUCTS, INCInstruction ManualDeluxe Foot Pump Fork Pallet TruckPart Number: 272766Note: Operator MUST read and understand these operating instructions beforeusing this Hand Pallet Truck.

Deluxe Foot Pump Fork Pallet Truck(Part # 272766)Instruction ManualATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLETTRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.TABLE OF CONTENTS1General Information . 21.1Description. 21.2Specifications. 22Handle Assembly. 33Operation. . 443.1Lower. 43.2Lift. 4Maintenance. 44.1Daily Check. 44.2Lubrication. 45Safety Information. 46Trouble Shooting. 57Fork Frame & Handle Part Information. 67.1Fork Frame & Handle Part Parts Diagram. 67.2Fork Frame & Handle Part Parts List. 78Hydraulic Jack System Information. 88.1Hydraulic Jack System Parts Diagram. 88.2Hydraulic Jack System Parts List. 91. GENERAL INFORMATION1.1 DESCRIPTIONThank you for purchasing a Wesco Deluxe Foot Pump Pallet Truck. This pallet truck is offersthe option of using the foot pedal to raise the forks when space constraints make it difficult to use thestandard handle. The pallet truck features a 5 year pump warranty, and a rubber coated handle. Itoperates with 8” steering wheels and 3” load wheels (both moldon polyurethane) to provide 200 steering.1.2 SPECIFICATIONSModelCapacityWeightFork Lowered HeightFork Raised HeightSingle Fork WidthFork LengthOverall WidthOverall LengthOverall Height2727665,500 lbs170 lbs3”8”6”48”27”63”48”Materials and specifications are subject to change without notice.Page 2 of 9

Deluxe Foot Pump Fork Pallet Truck(Part # 272766)Instruction ManualATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLETTRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.1.2 SPECIFICATIONS (CONTINUED)Figure 12. HANDLE ASSEMBLYItems identified in Parts Diagrams1) Use schematics and Figure 1 as a reference.2) Position yourself behind the truck with forks pointing away.3) Remove (3) screws [Item 22] from handle base [item 23].4) Holding handle [item 68] in one hand, and a screwdriver in the other, place the screwdriver in oneof the 3 screw holes in handle base [item 23]. Pull on the screw driver so that the handle base [item23] tilts back until the center hole in the handle [item 23] and axle [item 21] are aligned.5) Slip chain [item 72] through both holes.6) Replace 3 each screws [item 22] attaching handle [item 68] to handle base [item 23].7) Pull up on lowering arm [item 35] and slip chain and nut assembly [items 72, 73] into slot. Nut [item73] should be resting against underside of lowering arm [item 35].Page 3 of 9

Deluxe Foot Pump Fork Pallet Truck(Part # 272766)Instruction ManualATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLETTRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.3. OPERATION3.1 TO LOWERPull the release lever up, the truck will lower(detailed on right).3.2 TO LIFTPush the release lever down, you can nowpump the truck up.4. MAINTENANCE4.1 DAILY CHECK AND MAINTENANCECheck the pallet truck daily to limit wear as much as possible. Pay special attention to the wheelsand the axles because thread, rags, etc. may block the wheels. The forks should be unloaded and setto the lowest position when not in use.4.2 LUBRICATIONLubricate the axles of wheels and all moving parts.5. SAFETY INFORMATION5.15.25.35.45.65.75.8Operator should read all warning labels and instructions before using this truck.Do not use on uneven surfaces.Do not operate the pallet truck unless you are familiar with the unit and have been trained orauthorized to do so.Do not operate the pallet truck unless you have checked its condition. Check the wheels, therollers, the draw-bar unit, the fork unit, the lever plate, etc.Do not lift or transport people on the pallet truck.Do not load goods like fig. 5/B. Center loads on the pallet truck.Do not load the truck over the maximum capacity of the unit: 5,500 lbs.Page 4 of 9

Deluxe Foot Pump Fork Pallet Truck(Part # 272766)Instruction ManualATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLETTRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.6. TROUBLE SHOOTINGNoProblem1Jack feels “spongy”when operating23Forks do no risewhen the valvehandle is in liftingpositionCauses- Air in the hydraulic system.- Hold lever up, then pull the loop handle down andup for a few strokes.- Insufficient hydraulic oil.- Remove the oil plug [item 25] and add oil.- Insufficient hydraulic oil.- Remove the oil plug [item 25] and add oil.- The lowering arm assembly does not open- Adjust the valve chain with adjusting nut [item 73]or check the release piston [item 34].- Leak from Valve Cone [item 16] Assembly- Replace steel ball [item 19]- Air in the hydraulic system- Hold lever up, then pull the loop handle down andup for a few strokes.- Replace Valve Cone [item 16], valve housing [item17], O-Ring [item 18] and O-Ring [item 13]Forks drop afterevery pump stroke- Leak from the valve Cone [item 16]4“Lowering action”does not function or - Insufficient travel of lowering armlowers slowly- The lowering arm does not open properly5SolutionsForks drop when thehandle is in the- Leak from the valve coneneutral position- Adjust the valve chain and adjusting nut [item 73].- Adjust the valve chain with adjusting nut [item 73]or check the release piston [item 34].- Replace Valve Cone [item 16], valve housing [item17], O-Ring [item 18] and O-Ring [item 13]- Leak from the seal rings in the bottom plate - Replace Cup Packing [item 43]6Pumping still occurswhen valve handle isin neutral position7Oil leaks from thelowering armassembly- Adjust the valve chain with adjusting nut [item 73]or check the release piston [item 34].- Seal ring damage or worn out- Replace O-ring [item 32] and [item 38].NOTE: DO NOT ATTEMPT TO REPAIR THE PALLET TRUCK UNLESS YOU ARE TRAINED ANDAUTHORIZED TO DO SO.Page 5 of 9

Deluxe Foot Pump Fork Pallet Truck(Part # 272766)Instruction ManualATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLETTRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.7. FORK FRAME & HANDLE INFORMATION7.1 FORK FRAME & HANDLE DIAGRAMPage 6 of 9

Deluxe Foot Pump Fork Pallet Truck(Part # 272766)Instruction ManualATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLETTRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.7. FORK FRAME & HANDLE INFORMATION7.2 FORK FRAME & HANDLE PARTS LISTWESCO Replacement Part/Kit NumberNo.Item Description27026542Load Wheel Pin27013851Spring Pin27058152Screw27025727058253Qty.2127” Trunion (Old Style)27” Trunion (New Style)27025854Bushing2705755527” Pivot Rod127027257Spring Pin148” Connecting Rod22702785848” Connecting Rod27026359Load Wheel 289270819Sold only in Kits (270141 and 270155)270157Sold only in Kits (270141 and 270155)Sold only in Kits (270141 and 270155)27014862Axle1636465666768697071727393Spring PinBall BearingLoad WheelAxleNylon CoverCoated HandleRelease HandleSpring PinRelease RodChainNutPin142141111111949596686970Adjust NutAdjust Screw NutExit RollerCoated HandleRelease HandleSpring Pin111111717273697172Release RodChainNutRelease HandleRelease 270821270141: Handle Kit270155: Handle Release Assembly48” Adjustable Tie Rod*Items within kits specify quantity included per kitPage 7 of 9

Deluxe Foot Pump Fork Pallet Truck(Part # 272766)Instruction ManualATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLETTRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.8. HYDRAULIC JACK SYSTEM INFORMATION8.1 HYDRAULIC JACK SYSTEM DIAGRAMPage 8 of 9

Deluxe Foot Pump Fork Pallet Truck(Part # 272766)Instruction ManualATTENTION: TO INSURE SAFE AND EASY USE OF YOUR WESCO PALLETTRUCK, READ THESE INSTRUCTIONS ENTIRELY BEFORE USING.8. HYDRAULIC SYSTEM INFORMATION8.2 HYDRAULIC SYSTEM PARTS LISTWESCOReplacementPart/Kit Number270101270578270102270103270313Sold Only in Seal Kit270236270105270632Sold Only in Seal Kit270107270855Sold Only in Seal Kit270109270110Sold Only in Seal KitSold Only in Seal lunger PistonCap WasherSpringDust SealHandle Base BoltCup PackingNutRollerBushingAxleBallPackingScrew “Old Style”Screw “New Style”SpringValve ConeValve Housing“O” RingBallSpring PinAxleHandle: Screw.Nut & WasherHandle BaseSpring PinOil PlugAxle PinPinLocking RingSpring PinThrust BearingSpring“O” RingRelief CylinderRelease PistonLowering 118270119270120270121270122Sold Only in Seal KitSold Only in Seal ntPart/Kit Number270127Sold Only in Seal Kit270268270267Sold Only in Seal Kit270115Sold Only in Seal 4270158: Seal Kit270105:Handle BaseReplacement 950615713151819Table BoltDust Seal“O” RingRubber Boot“O” RingWasherCup PackingBallRam PistonWheel ShaftSteering WheelBall BearingLocking RingCapYokeDust SealCup PackingPackingSpring“O” RingBall211111211112422111111120Spring Pin227313237404391011122223PinSpring“O” RingDust Seal“O” RingCup PackingOil Plug “O” RingRollerBushingAxleBallScrewHandle pringConeBallAxleSnap RingAxleHandle BaseFoot Pedal Base121111111FOOT OPERATED PALLET TRUCK 28182838485868788Hydraulic PumpFoot PedalScrew AxleNutSpring ClipScrew 270823270175270252270250*Items within kits specify quantity included per kit**Item 14 "Old Style" for trucks received before 11/14/14 andthe “New Style” is for any trucks received after 11/14/14.Page 9 of 9

5.3 Do not operate the pallet truck unless you are familiar with the unit and have been trained or authorized to do so. 5.4 Do not operate the pallet truck unless you have checked its condition. Check the wheels, the rollers, the draw-bar unit, the fork unit, the lever plate, etc. 5.6 Do not lift or transport people on the pallet truck.