RHS1280 - Servicesolutions.mahle

Transcription

RHS1280ENOriginal instructionsAC Service Units

en2 RHS1280 2RHS1280 Symbols usedIn the documentation1.1.1Warning notices—Structure and meaning1.1.2Symbols in this documentationOn the product44444Important notesUser groupAgreementObligation of contractorSafety regulations2.4.1RHS12802.4.2Refrigerant identification unitSafety devices44456678Product descriptionApplicationScope of deliveryDescription of unit3.3.1Selection and function keys3.3.2Input keys3.3.3Printer3.3.4Service doors3.3.5Scales for used oil and refrigerant3.3.6Service quick-release couplings3.3.7Inline filters3.3.8Locking caster brakes3.3.9Power supply cable and switchRefrigerant identification unit3.4.1DeliveryFunctional description missioningRemoving transportation packagingAttaching handlesRHS12804.3.1Setting language4.3.2Setting date and time4.3.3Setting workshop data4.3.4Activating / deactivating printer,workshop info, buzzer, operator list4.3.5Maximum service data recordsChecking type of connection ofexternal refrigerant bottleFilling internal refrigerant bottle5.A/C service preparation176.6.16.26.3OperationService phasesMy databaseRefrigerant identification unit6.3.1Refrigerant analysis6.3.2Decontamination6.3.3Refrigerant verificationAutomatic A/C serviceManual A/C serviceAutomatic/manual vehicle A/Cservice overview6.6.1Recovery6.6.2Vacuum6.6.3Charging with refrigerantFlushing after changing type of oilDraining service hosesSetting service parametersNon-condensable gasesSystem leak 11414141515151515151616202020202121212121

37.7.17.2TroubleshootingRHS1280Refrigerant identification unit2222248.8.18.28.3MaintenanceMaintenance intervalMaintenance protocolCalibration of scales8.3.1Calibrating internal refrigerant bottle8.3.2Calibrating used oil bottle scaleCalibration checkTaring of ScalesReplacing inline filtersVacuum pump8.7.1Changing vacuum pump oil8.7.2Resetting oil change intervalCombo filter8.8.1Changing Combo-Filter8.8.2Resetting filter replacement intervalSoftware updateReplacing printer paperReplacing white sample filter(Refrigerant identification unit)Changing the fuseSystem informationService reportSpare and basic replacement parts8.15.1 RHS12808.15.2 Refrigerant identification 82929292929299.4DisposalDisposal of electronic partsDisposal of LCD screenDisposal of refrigerants, UV dye,lubricants and oilsDisposal of combo filter10.10.110.210.3Technical dataRHS1280Refrigerant identification unitElectromagnetic compatibility3030303011.Glossary3012.Notes312929 MAHLE

en4 RHS1280 Symbols used1.Symbols used2.1.1In the documentationBefore start up, connecting and operating RTIproducts it is absolutely essential that the Originalinstructions/owner’s manual and, in particular,the safety instructions are studied carefully. Bydoing so you can eliminate any uncertainties in handling RTIproducts and thus associated safety risks upfront; somethingwhich is in the interests of your own safety and will ultimatelyhelp avoid damage to the device. When an RTI product ishanded over to another person, not only the original instructions but also the safety instructions and information on itsdesignated use must be handed over to the person.1.1.1 Warning notices—Structure and meaningWarning notices warn of dangers to the user or people in thevicinity. Warning notices also indicate the consequences of thehazard as well as preventive action. Warning notices have thefollowing structure:KEY WORD – Nature and source of hazard!Consequences of hazard in the event of failure to observe action and information given.hh Hazard prevention action and information.WarningsymbolThe key word indicates the likelihood of occurrence and theseverity of the hazard in the event of non-observance:Key wordProbability ofoccurrenceSeverity of dangerif instructions notobservedDANGERImmediate impendingdangerPossible impendingdangerPossible dangeroussituationDeath or severe injuryWARNINGCAUTION1.1.2Death or severe injuryMinor injurySymbols in this documentationSymbol Designation2.1Important notesUser groupThe product should only be used by skilled and instructedpersonnel only. Personnel scheduled to be trained,familiarized, instructed or to take part in a generaltraining course may only work with the product underthe supervision of an experienced person.The equipment should not be operated or serviced by anyperson who has not read all the contents of this manual.All work conducted on pressurized equipment may beperformed by persons with sufficient knowledge andexperience in the field of refrigeration, cooling systemsand coolants and, also be aware of the risks involved inthe use of pressurized devices.ExplanationmAttentionWarns about possible property damage.2.2tInformationBy using the product you agree to the following onIntermediateresultFinal resultPractical hints and otheruseful information.Instruction consisting of several steps. 1.2Instruction consisting of one step.An instruction produces a visibleintermediate result.There is a visible final result oncompletion of the instruction.On the productmmObserve all warning notices on products and ensure theyremain legible.hh Wear protective goggles.hh Wear protective gloves. MAHLEAgreementCopyrightSoftware and data are the property of RTI or its suppliers andprotected against copying by copyright laws, internationalagreements and other national legal regulations. Copyingor selling of data and software or any part thereof is impermissible and punishable; in the event of any infringementsMAHLE Aftermarket Inc., Service Solutions reserves the rightto proceed with criminal prosecution and to claim for damages.

Symbols used 5LiabilityAll data in this program is based—where possible—on manufacturer and importer details. RTI does not accept liability forthe correctness and completeness of software and data; liability for damage caused by faulty software and data is ruled out.Whatever the event, RTI liability is restricted to the amount forwhich the customer actually pays for this product. This disclaimer of liability does not apply to damages caused by intentor gross negligence on the part of RTI.WarrantyThe RHS1280 includes a Warranty Card in the includeddocuments. Visit the website (www.rtitech.com) and fill outthe warranty information or return the completed card toactivate technical support service and warranty coverage.Any use of non-approved hardware and software will resultin a modification to our product and thus to exclusion of anyliability and warranty, even if the hardware or software has inthe meantime been removed or deleted.No changes may be made to our products. Our products mayonly be used in combination with original accessories andoriginal service parts. Failing to do so, will render null and voidall warranty claims.This product may only be operated using RTI approved operating systems. If the product is operated using an operating system other than the approved one, then our warrantyobligation pursuant to our supply conditions will be renderednull and void. Furthermore, we will not be held liable for damage and consequential damage incurred through the use of anon-approved operating system.2.3enObligation of contractorThe contractor is obliged to ensure that all measures gearedtowards the prevention of accidents, industrial diseases, laborrelated health risks are taken and measures towards makingthe workplace fit for people to work in are carried out.Specifications for electrical systems (BGV A3)Electrical engineering in Germany is subject to the accidentprevention regulations of the trade association "Electrical Plantand Equipment as under BGV A3 (previously VBG 4)". In allother countries, the applicable national regulations acts ordecrees are to be adhered to.Basic rulesThe contractor is bound to ensure that all electrical equipmentand operating material is set up, modified and maintained byskilled electricians only or under the guidance and supervisionof a skilled electrician in accordance with electrical engineeringprinciples.Furthermore, the contractor must ensure that all electricalequipment and operating material is operated in keeping withelectrical engineering principles.If a piece of electrical equipment or operating material is foundto be defective, i.e. it does not or no longer complies withelectrical engineering principles, the contractor must ensurethat the fault is rectified immediately and, in the event that imminent danger exists, also ensure that the electrical equipmentor the electrical operating material is not used.Tests:yy The contractor must ensure that all electrical systems andequipment are tested by a qualified electrician or underthe guidance of a qualified electrician to ensure they are inproper working order:—— Before starting for the first time.—— After modification or repair before starting for the firsttime.—— At given intervals. Set intervals such as to ensure thatfaults that can be expected to occur are determined ingood time.yy The test is to take the electrical engineering principles relating hereto into account.yy Upon request of the trade association, a test manual is tobe maintained into which specific entries are made. MAHLE

en6 RHS1280 Symbols used2.4Safety regulations2.4.1 RHS1280Always carefully study and follow all the safety regulationsbefore using the RTI product.Avoid all skin contact with the refrigerant. The lowboiling point of the refrigerant (approx. –30 C) canlead to frostbite. Should refrigerant come into contact with the skin, remove any moistened clothingimmediately and rinse the area of skin affectedwith generous amounts of water.yy Avoid all skin contact with the UV dye. Should UV dyecome into contact with the skin, remove any moistenedclothing immediately and rinse the area of skin affectedwith generous amounts of water.yy R1234yf is colorless, with weak characteristic smell andheavier than air. It may flow into repair pits. Should refrigerant escape, provide for sufficient ventilation(particularly in repair pits) and leave the workshop.Never inhale refrigerant, dye and oil vapors. Avoidbreathing refrigerant or lubricant vapor as thevapors can irritate the eyes, nose and respiratorysystem. If liquid refrigerant or UV dye comes intocontact with the eyes, rinse them thoroughly withwater for 15 minutes. Then obtain medical attention even if no pain is felt. Ventilate work area ifaccidental discharge occurs.yy Refrigerant extracted from a vehicle air conditioningyyyyyyyyyyyyIf high-voltage components or high-voltage wiresare handled incorrectly, there is a risk of fatal injuryfrom high voltage and the possible transmission ofcurrent through the body.yy De-energizing is only to be performed by a qualified electri-yyyy Never swallow UV dye. Should it be swallowed inadvertently, never attempt to induce vomiting. Drink generousamounts of water and obtain medical attention.yy Before connecting the RHS1280 to a vehicle air conditioning system or an external refrigerant bottle, make sure thequick-release couplings are not leaking. Only ever useexternal refrigerant bottles provided with safety valves andcertified inline with the applicable standards.yy Before switching off the RHS1280, make sure all chargingand drainage operations have been completed. This prevents damage to the unit and reduces the risk of refrigerantescaping into the environment.Never use compressed air with R1234yf. Certainmixtures of air and R1234yf are highly flammable.Such mixtures are a potential hazard and may leadto fire or explosions and thus cause damage orinjury. MAHLEsystem may be contaminated with moisture, lubricant, dirtand traces of other gases.The RHS1280 is provided with a refrigerant identification system designed to prevent contamination with otherrefrigerants.If the refrigerant has been contaminated by being mixedwith other gases, remove the contaminated refrigerantand add fresh R1234yf before using the RHS1280 for A/Cservice.R1234yf is not to be used in areas in which there is adanger of explosion. Fire, open flames and smoking areprohibited. Welding and soldering are not permitted.The RHS1280 unit should not be exposed to excess moisture or be operated in wet areas.High temperatures and UV radiation may chemically separate R1234yf. The resultant products can cause coughingand nausea.R1234yf is not to be mixed with other refrigerants. Themixing of refrigerants could damage the vehicle air conditioning system.yyyyyyyyyycian, a qualified electrician for specific tasks (hybrid) or apower systems engineer.Work on vehicles with high-voltage components is onlyever to be performed in a safe, de-energized condition bypersons with the minimum qualification "Trained to performelectrical work".Even after deactivating a high-voltage vehicle electricalsystem, the high-voltage battery may still be live.Operating condition cannot be established from any running noise, as the electric machine is silent when stationary.In gear positions "P" and "N" the engine or electricmotor may start spontaneously depending on the chargeof the high-voltage battery.Never open or damage high-voltage batteries.On vehicles that have been in an accident, never touchhigh-voltage components or exposed high-voltage wiresbefore deactivating the high-voltage vehicle electricalsystem.

Symbols used 7yy The RHS1280 must be constantly monitored when inyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyyoperation. Never leave the RHS1280 unattended when inoperation.Vehicle A/C service using the RHS1280 must be preparedand implemented such that the vehicle air conditioningsystem circuit does not have to be opened (for example byremoving the radiator or engine).Position the RHS1280 on all four wheels on a flat, vibrationproof surface so that proper operation of the scales isguaranteed.The RHS1280 can be secured in position by locking thecaster brake.The RHS1280 must always be transported in its operatingposition. Never lay the RHS1280 on its side, as oil couldthen escape from the vacuum pump or the built in compressor could be damaged.There are no additional safety systems for protecting theRHS1280 against damage resulting from natural catastrophes.Never remove any components from inside the RHS1280except for maintenance or repair purposes.Follow the pertinent legal regulations or directives to ensuresafe handling of pressurized devices.We recommend calibrating the scales at least once peryear. Contact customer service for calibration of the scales.The RHS1280 must be subjected to regular maintenanceby service personnel or authorized agents to ensure thesafety of the unit.Disconnect power before performing any maintenance orservice to the unit.Never perform any maintenance work which is not expressly recommended in this manual. Contact customerservice if components have to be replaced other than inthe course of maintenance work.RHS1280 must be connected to a properly groundedelectrical connection.If there is damage to the RHS1280, terminate usage immediately and contact customer service.The service hoses and service quick-release couplingsmust be regularly checked for wear and replaced if damaged.The RHS1280 must be operated in an environment that willprovide at least four air changes per hour.Observe local laws or directives as to ensure the safety ofthe pressurized device.enyy For safety reasons it is advisable to use a residual currentoperated circuit breaker (rccb) with the following specifications:ParametersSpecificationRated voltageRated frequencyRated currentRated tripping currentTripping switch120 VAC 10%50/60 Hz12.5A30 mACyy Avoid using an extension cord with the unit. If necessary,use a good condition (three wire grounded, #14AWG orlarger) extension cord of the shortest possible length.In addtion, the current drawn by all devices connected tothe wall socket must not exceed 15A total.2.4.2Refrigerant identification unityy Inspect the outside diameter of the white sample filter element before and after each use of this unit. As soon as redspots begin to appear on any portion of the white elementoutside diameter, the filter requires replacement. Failure toreplace the filter when so indicated may result in damage tothe identification unit (out of warranty).yy This unit requires connection of the sample fitting to the LPside port of the source vehicle or refrigerant cylinder. Connection of the test hose to the high, or liquid, port of thesource vehicle or refrigerant bottle will result in damage tothe unit (out of warranty).yy Inspect the test hose before and after each use of theunit. Immediately replace the hose if it appears cracked,obstructed, or fouled with oil.yy Never use a test hose other than those approved for usewith the Identifier.yy Never connect the Identifier to any refrigerant source thatexceeds 300 psi pressure. MAHLE

en8 RHS1280 Product description2.5Safety devicesDescriptionFunctionHousing switchIf one of the covers is removed from theRHS1280, all operations are terminated andthe RHS1280 is disabled until theremoved cover has been re-attached to theRHS1280.Service door switch If the service door of the RHS1280 isremoved, the RHS1280 stops all processesand starts service mode. The built-in ventilation fan remains in operation to ensure that anyR1234yf vapors which may haveaccumulated in the RHS1280 housing(e. g. on replacing the dry filter) are extractedfrom the service area.Air flow sensorThe RHS1280 contains an air flowsensor which detects whether or not there isa sufficient flow of air in the housing of theRHS1280.Pressure switchSwitches the compressor off if the normaloperating pressure is exceeded.Safety valveThe safety valve opens if the design pressureis exceeded.FuseInterrupts the power supply if overcurrent isapplied to the RHS1280.VentsThe RHS1280 is provided with ventsin the bottom of the housing to ensure theexchange of air even when switched off.3.Product description3.1ApplicationRHS1280 is suitable for vehicles with a conventional engine aswell as for hybrid and electric vehicles. The RHS1280 featuresall the functions required for vehicle A/C service.The following functions can be implemented:yy Refrigerant recovery and recharging.yy Refrigerant conditioning.yy Vacuum generation.yy Flushing.yy Refrigerant identification.mmThe RHS1280 can only be operated with R1234yf. TheRHS1280 is not to be used for service work on vehicleswith air conditioning systems employing refrigerants otherthan R1234yf, as this will cause damage. Prior to A/Cservice check the type of refrigerant used in the vehicle airconditioning system.3.2Scope of deliveryDescriptionHandle (2)Handle rubber mountService hose (high pressure)Service hose (low pressure)Quick-release coupling (high pressure)Quick-release coupling (low pressure)Used oil bottleOriginal instructionsQuick manualRoll of paper for printerAdapter (external bottle)US ACME 0.5"Calibration check ballInline filters (2)Integrated refrigerant identification unitFlushing adapterFuses - 12.0A(Qty 4 - 2 installed in unit, 2 spare)1) MAHLEMay be included in delivery, depe

Electrical engineering in Germany is subject to the accident prevention regulations of the trade association "Electrical Plant and Equipment as under BGV A3 (previously VBG 4)". In all other countries, the applicable national regulations acts or decrees are to be adhered to. Basic rules The contractor is bound to ensure that all electrical .