Transcription
QUALITY CONTROL TESTREPORTS FORMATS
INDEXSl.no.Description1Check list for Quality Control at Project[Building Works]2Check list for Quality Control at Project[Road Works]3Check list for Quality Control at Project[Water Supply]4Check list for Quality Control at Project[Electrical Works]5Quality Control Test TablesPage No.1 - 2345-111-28
KARNATAKA RURAL INFRASTRUCTURE DEVELOPMENT LIMITED(FORMERLY KARNATAKA LAND ARMY CORPORATION LIMITED)"GRAMEENABHIVRUDDHI BHAVAN", 4th & 5th FLOOR, ANANDA RAOCIRCLE, BANGALORE – 560 009FORMAT - ACHECK LIST FOR QUALITY CONTROL REPORT AT PROJECT[BUILDING WORKS]PROJECT: Sub Division: Division: Zone: Name of the work:Work Code:Date of Start:Adm approval No. & Date:Fund Released:Tech.Sanction No. & Date:P.D.C:Stage of Work1.Foundation2. Materials(Tests forrelevantproperties of allmaterials as perStandards)Item of Worka) SBC ofSoil .kN/m2b) Min. Depth ofExcavation (m)c) Strength of Concrete(M20/M25/M30 )a) Cement: (OPC/PPCgrade) .53/43/33b) Steel:Grade:Fe415/500/550c) Coarse/Fineaggregatesd) Metal:20mm/40mm/100mme) Stones/RubbleSuitabilityTestsConducted(Y/N)f) Bricks/ S block/Size 8”/6”/4”Report/RemarksRefer TableNumbersQCT 1, QCT20QCT1, QCT 20QCT 13QCT 16QCT 8/QCT 14QCT17/QCT2/QCT3QCT4/QCT10QCT5/QCT11Signature by,Engineer in charge: .AD: DD: .1
Stage of WorkItem of Worka) Plinth beam/roof3.Superstructure beam M20/M25/M30b)Columns(M20/M25/M30)c) Staircase/linteletc (M20/M25/M30)d) Roof slab(M20.M25/M30)ForBBM/SBM/SSM4. Finishingworke) Strength of mortarCM t/RemarksRefer CT14/QCT13QCT8/QCT14/QCT13QCT 12a) Plastering(CM1:3/1:4/1:6/1:8)b) Electrical cable type3/20.7/20, etc c) Water Supply* Diameter of pipeGI/PV/UPVC/other*Pressure/Smoke testfor leakage checkingd) Sanitary* Diameter/ Thicknessof pipes SWR/PVC*Depth laying/Laid*Slope of Sanitary line*Pressure/Smoke testfor leakage checking*Indicate the brand name of Material used.Signature by,Engineer in charge: . AD: DD:.2
KARNATAKA RURAL INFRASTRUCTURE DEVELOPMENT LIMITED(FORMERLY KARNATAKA LAND ARMY CORPORATION LIMITED)"GRAMEENABHIVRUDDHI BHAVAN", 4th & 5th FLOOR, ANANDA RAOCIRCLE, BANGALORE – 560 009FORMAT - BCHECK LIST FOR QUALITY CONTROL REPORT AT PROJECT[ROAD WORKS]PROJECT: Sub Division: Name of the work:Date of Start:Fund released:P.D.C:Sl.No.Item of WorkDivision: Zone: Work Code:Adm approval No. & date:Tech.Sanction No. & eferTableNumbers1Formation/Embankment/Cutting,CD works.QCT23QCT272Sub baseQCT243Base course and ShouldersQCT254Wearing course andShouldersQCT265CC PavementQCT276BitumenQCT227Road furnitures & protectiveworksSignature by,Engineer in charge: . AD: DD: 3
KARNATAKA RURAL INFRASTRUCTURE DEVELOPMENT LIMITED(FORMERLY KARNATAKA LAND ARMY CORPORATION LIMITED)"GRAMEENABHIVRUDDHI BHAVAN", 4th & 5th FLOOR, ANANDA RAOCIRCLE, BANGALORE – 560 009FORMAT - CCHECK LIST FOR QUALITY CONTROL REPORT AT PROJECT[WATER SUPPLY]PROJECT: Sub Division: Division: Zone: Name of the work:Date of Start:Fund released:P.D.C:Sl.NoItem of Work1Head Works2Jackwell/Pump House3Raw water raising main4Work Code:Adm approval No. & date:Tech.Sanction No. & eratorSettling tankSlow sand filterClarifloculatorRapid sand filterWash water tank5Pure water sump6Master balancing tank7Over head tankReferTableNumberQCT28Signature by,Engineer in charge: . AD: DD: 4
KARNATAKA RURAL INFRASTRUCTURE DEVELOPMENT LIMITED(FORMERLY KARNATAKA LAND ARMY CORPORATION LIMITED)"GRAMEENABHIVRUDDHI BHAVAN", 4th & 5th FLOOR, ANANDA RAOCIRCLE, BANGALORE – 560 009FORMAT - DCHECK LIST FOR QUALITY CONTROL REPORT AT PROJECT (ELECTRICALWORKS)Project : Sub-Division Division .Zone .Name of the work:Date of Start :Work code :Admn approval No. & date :Fund released :Technical Sanction No. & DateP.D.C :Sl.No.PARTICULARSREMARKSREFERENCEDOCUMENTS ANDINSTRUMENTS USEDFOR CHECKINGCONDUITING & WIRINGWORKRigid PVC conduits willconfirm to IS 9537 Part-I &II/1981 and MFRs test reportmust be with material.2SWITCH SOCKETSRECEPTECLES &JUNCTION BOXESSwitch & sockets will confirmto IS 3854 & IS 1293, MFRstest report must be withmaterial. I.R check for circuits- Megger, Function check Tong tester and Earthingmegger.3LAN & TELEPHONENETWORKMFRs test report must be withmaterial. Earthing - earthtester.1Signature by :Engineer in charge: . AD: . DD: .5
Sl.No.4567PARTICULARSREMARKSREFERENCEDOCUMENTS ANDINSTRUMENTS USEDFOR CHECKINGLT-SWITCH GEARSMFRs test report must be withmaterial. Calibaration test Multimeter,PolarTestmultimeter and Insulationresistance - Megger.LIGHTING PANEL &LIGHTINGDISTRIBUTION BOARDMCE DBs will confirm to IS18032/1991 LT parels will befabricated as per IS 3623 &with IP 54 protection.Insulation resistance - Meggerand Earthing -Megger.LIGHTING FIXTURELuminaries will confirm to IS10322, MFRs test report mustbe with material, Insulationresistance - Megger, Functioncheck Earthing -Tong tester.CEILING FAN ®ULATORSCeiling fan should confirm toIS 374-1979, MFRs test reportmust be with material.InsulationresistanceMegger, Function check-Tongtester and Earthing - Megger.Signature by :Engineer in charge: . AD: . DD: .6
Sl.No.8910PARTICULARSREMARKSREFERENCEDOCUMENTS ANDINSTRUMENTS USEDFOR CHECKINGEXHAUST FANExhaust fan should confirm toIS 2312, MFRs test reportmust be with material.InsulationresistanceMegger, Function check-Tongtester and Earthing-MeggerCALLING BELL ANDBELL PUSHCalling bell & bell pushesshouldconfirmtoISspecifications, MFRs testreport must be with material.InsulationresistanceMegger, Function check Tong tester and EarthingMeggerMUSIC SYSTEM &ACCESSORIESMusic system & AccessoriesshouldconfirmISspecifications, MFRs testreport must be with material.InsulationresistanceMegger, Function check Tong tester and EarthingMegger.Signature by :Engineer in charge: . AD: . DD: .7
Sl.No.111213PARTICULARSREMARKSREFERENCEDOCUMENTS ANDINSTRUMENTS USEDFOR CHECKINGSUBMERSIBLE/MONOBLOCK PUMPSThe pumps should confirm toIS 8034, MFRs test reportmust be with material.InsulationresistanceMegger, Function check Tong tester and Earthing Megger.CABLING &TERMINATION LTPOWER & CONTROLLTUG cable will confirm toIS-1854(Part-1)1988multistand PVC copper wireswill confirm to IS 694/990,MFRs test report must be withmaterial, Insulation resistance- Megger, Earthing -Megger.EARTHINGEarthing will be generally asper I.S-3043, MFRs test reportmust be with material, Earthresistance - earth tester.Signature by :Engineer in charge: . AD: . DD: .8
Reference makes of components to be used in the project16 Amps Ceiling rose, holdes,adopters, switches, bell push,bed switches, sockets, pintops, indicators/16 ampsswitches, Universal sockets,Pin tops / 32 Amps DPswitches / Calling bells,dimmers, stepped, regulators,PVC Gang boxes.Lisha, Cona, Anchor, GM, Elle.2Modular switch, plates &PVC metal boxesABB, Anchor-Woods, MK-Warapround, Legrand Mosaic, Salzer, LK, Clipsal.3Metallic plugs and sockets 3pin single phase and 4 pins 3phases. (Industrial Sockets &Plugs)ABB, MDS, L&T, Hensal.45678910Main switches - D.P.S.T.,T.P.S.T. in SM enclosure,SFU, SDFChange over switchesMiniature circuit breakers,Isolators, Earth LeakageCircuitBreakers,MCBdistribution boardMCCBsMotor cessoriesPVC insulated, sheathedcopper and Aluminium wireboth single / multi-strand,single / multi-core FR/ FRLSwires.ABB, L & T.ABB, HPL, L & T Havells.ABB, L&T, Siemens, MG, Legrand, Havells, HPL.L&T, Legrand, ABB, MG, HPL Moeller, Siemens.L&T, ABB.Philips, Wipro, Havells, Bajaj, Surya, CG, Schreder,Halonix, THORN.Finolex, RR Cable, Polycab, Havells, Anchor, V-Guard,L&T, KEI, SBEE, Cobra.Signature by :Engineer in charge: . AD: . DD: .9
111213141516171819LED Lightings and FittingsTimers and AstronomicalTimersContractorsUnder Ground 11 KV HTXLPE cablesUnder Ground 1.1 LT cablesBulk head fittingTransformers Three StarRatedElectric GeysersStar rated Air Conditioners20LT & HT cable Termination /Jointing Kits21High MastPoles&Octagonal23Induction LightingsFittingsAviation Lamps24Street light poles25Capacitors26HRC fuses and porcelainfuse units2728Single-Phase preventorDecorative Fittings29Heating dication/ Pilot lamps32Arial bunched cable LT/HPhilips, Bajaj, Havells, Surya, CG, THORN.L&T, Siemens, ABB, Spark Controls.ABB, Siemens, L&T, MG-Enerpact.CCI - Tropothen-X, Unistar.Unistar, Nicco, SBEE, Havells, CCI-Tropador.Philips, Bajaj, Wipro, GE, Havells.Kirloskar, AREVA, Voltamp, ABB.Racold, Bajaj, CG, Almanord, V-Guard.Diken, Voltas, Carrier, Blue Star.Raychem, Repl, Birla-3M.Bajaj, Aster, Surya, Havells.Bajaj, LVD-Raes.Philips, Havells, Surya.Shubham, Pipe Corporation, Equivalent.L&T, CG, ABB, Neptune, ASIAN, Siemens, EPCOS.L&T, HPL, Siemens, Bentec, Havells, Indo-Asian, C&S,Standard.L&T, ABB, Siemens, Meeco, Minilac, HPL.K-lite, Pasolite, Hallonix, Thorn, Havells.Eltek, Swarna, Bajaj.L&T, Meeco, C&S, Telemechanic, Legrand.C&S, Legrand, Safetech, Telemechanic, Vaishno,Equivalent.Unistar, CCI, SBEE, Snakti, Pyman.Signature by :Engineer in charge: . AD: . DD: .10
3311 KV GOS34HT Load Breake switches35363738394041424344454647484950BHEl, Birla, VGV, Jayashree.Batteries for DG and UPSbackupUninterrupted Power SupplyunitsCopper / Alluminum er/SolarCeiling fans, Wall mountingfans, Exhaust fans, Airblower.PVC insulation tapePVC Conduits, PVC Flexibleconduits and ccessoriesPVC casing and capping andaccessoriesLamps, CF Lamps, Tubesand BulbsAir-Circuit BreakersDouble Wall Corrugated PipeThermo Plastic MeteringPanle and Feeder PillerRace WaysEnergy Saving DevicesVyoma, Venkateshwara, Star Switch Gear.Exide, Amaron, Prestolite, Panasonic, Amco, UBMEC.APC, Cosmic, Seimens, Merlin-Gerin.Dowells, Braco, Ravi, Jainson.TATA, Zenith, Surya-Prakash, Jinadal.TATA BP Solar, Solarizer, Surya Shakthi, Disol, Enolar,Nuetech, Anu-Solar, Kinara Solar.CG, Khaithan, Bajaj, USHA, Polar, Havells, Almanord,Orient, Anchor, ACO.Wonder, BHORS, Steel-Grip.Finolex, PloyCab, Universal, Avonplast, Nelco, VIP.GB, Bharath, TATA.Modi, Classic, Polycab, Kaveri, VIP, Avonplast.Philips, CG, C&S, Bajaj, Indo-Asian, HPL, Anchor,Wipro, Havells, Hallonix, OSRAM, Venture, GE, Surya,ASPA, Sylvania.(Microprocessor Based).L&T, ABB, HPL, Siemens, Schneider.(Thermal Magnetic Based).L&T, ABB, HPL, Havells, Schneider.Duroline, Rex Poleymer.Signature by :Engineer in charge: . AD: . DD: .11
QUALITY CONTROLTEST TABLES
LIST OF TABLESTableTitlesNo.Page No.QCT1Simple/Hand Feel Tests for Soil1QCT 2Simple/Hand Feel Tests for Fine Aggregates/Sand2QCT 3Simple/Hand Feel Tests for Coarse Aggregates3QCT 4Simple/Hand Feel Tests for Stones4QCT 5Simple/Hand Feel Tests for Bricks5QCT 6Simple/Hand Feel Tests for Water6QCT 7Simple/Hand Feel Tests for Cement7QCT 8Tests before construction for Steel8QCT 9Tests before construction for Formwork9QCT 10Tests/Checks for Stone masonry during construction10QCT 11Tests/Checks for Brickwork during construction11QCT 12Tests/Checks for Cement mortar during construction12QCT 13Tests/Checks for Concrete during construction13QCT 14Tests/Checks for Steel reinforcement during construction14QCT 15Tests/Checks for Formwork during construction15QCT 16Laboratory tests on Cement16QCT 17Laboratory tests on Aggregates17QCT 18Laboratory tests on Fresh Concrete18QCT 19Laboratory tests on Hardened Concrete19QCT 20Laboratory tests on Soil20QCT 21Laboratory tests on Water21QCT 22Laboratory tests on Bitumen22QCT 23Tests before construction for Embankment/Cutting/Subgrade23QCT 24Tests before construction for Sub-base or Soil/Gravel Aggregate Base24QCT 25Tests before construction for WBM Base25QCT 26Tests before construction for Surface Course26QCT 27Tests before construction Cross drainage & CC Pavement27QCT 28Tests on materials prior to construction for Water Supply works28
QUALITY CONTROL TESTS BEFORECONSTRUCTION (BUILDING WORKS)
1) Simple/Hand Feel Tests for Soil:Name of project:Place of work:Name of work:Estimation cost:Date & Time:QCT 1: Simple/Hand Feel Tests for SoilSl.no.TestsDescription and RemarksSignature(AE/JE)(a)Soil type and color(b)Dilatancy Test(c)Dry Strength Test(d)Toughness Test(e)Plasticity Index(f)Optimum Moisture Content(g)Presence of DeleteriousMaterialCountersigned by:AD:DD:JD:1
(2) Simple/Handfeel tests for Fine Aggregates/Sand:Name of project:Place of work:Name of work:Estimation cost:Date & Time:QCT 2: Simple/Hand Feel Tests for Fine Aggregates/SandSl.no.TestsDescription and RemarksSignature(AE/JE)(a)Name of quarry,color, fine or coarse(b)Presence of silt/clay(c)Sedimentation(d)Organic impuritiesCountersigned by:AD:DD:JD:2
(3) Simple/Handfeel tests for Coarse Aggregates:Name of project:Place of work:Name of work:Estimation cost:Date & Time:QCT 3: Simple/Hand Feel Tests for Coarse AggregatesSl.no.TestsDescription and RemarksSignature(AE/JE)(a)Quarry, color and size(b)Appearance(c)Porous Test(d)Presence of micaCountersigned by:AD:DD:JD:3
4) Simple/Hand Feel Tests for Stones:Name of project:Place of work:Name of work:Estimation cost:Date & Time:QCT 4: Simple/Hand Feel Tests for StonesSl.no.TestsDescription and Remarks
MFRs test report must be with material. Calibaration test - Multimeter, Polar Test-multimeter and Insulation resistance - Megger. 5 LIGHTING PANEL & LIGHTING DISTRIBUTION BOARD MCE DBs will confirm to IS 18032/1991 LT parels will be fabricated as per IS 3623 & with IP 54 protection. Insulation resistance - Megger and Earthing -Megger.
