Protective Coating Standard Rev3-30-2011

Transcription

AISC 420-10/SSPC-QP 3Certification Standard for Shop Applicationof Complex Protective Coating SystemsSeptember 23, 2010Prepared by the American Institute of Steel Constructionand SSPC: The Society for Protective CoatingsSupersedes AISC 203-05 and SSPC-QP 3 (2006).AMERICAN INSTITUTE OF STEEL CONSTRUCTIONOne East Wacker Drive, Suite 700, Chicago, Illinois 60601SSPC: THE SOCIETY FOR PROTECTIVE COATINGS40 24th Street, 6th Floor, Pittsburgh, Pennsylvania 15222

iiCertification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatings

iiiAISC 2010byAmerican Institute of Steel ConstructionSSPC 2010bySSPC: The Society for Protective CoatingsAll rights reserved. This book or any part thereof must not be reproduced in any formwithout the written permission of the publishers.The AISC logo is a registered trademark of AISC. The SSPC logo is a registered trademark of SSPC.CERTIFICATION STANDARD FORSHOP APPLICATION OF COMPLEX PROTECTIVE COATING SYSTEMSThe information presented in this joint AISC/SSPC standard has been prepared by the Certification Committee of the American Institute of Steel Construction (AISC) and the SSPC technical committee on shop painting (QP 3). The document is thespecific responsibility of the AISC/SSPC Joint Committee on Shop Certification. The standard has been prepared within thescope and for the purposes stated in the body of this document, and for no other purpose.The standard has been developed by a balanced committee of participants in the industry who have particular experience andexpertise in the topics addressed in the standard. Participation from a broad cross section of the fabrication and coating industryhas been sought.AISC and SSPC accept responsibility for only those interpretations of this standard that are issued in writing and in accordance with governing AISC or SSPC procedures and policies. Issuances of informal interpretations are not necessarily theofficial interpretation of AISC or SSPC or their respective Certification Committees. This standard is subject to revision at anytime by AISC and SSPC.AISC and SSPC disclaim for themselves and their program auditors any liability for any injury to persons or to property orother damages of any nature whatsoever, whether special, indirect, consequential or compensatory, directly or indirectly resulting from the publication, use of, or reliance upon this standard or application of the activities or devices referenced herein.Caution must be exercised when relying upon other specifications or codes developed by other bodies and incorporated byreference herein. Such material may be modified or amended from time to time by such other bodies subsequent to the printingof this standard. AISC and SSPC bear no responsibility for changes in such material other than to refer to a specific or the current edition as being applicable to this standard at the time of its publication.Certification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatings

ivPrepared by theAISC/SSPC JOINT TASK COMMITTEEEric S. Kline, ChairpersonL. Brian CastlerHeather GilmerRay HalesThomas A. JonesZane KenistonMichael J. MaurisRuss PanicoGlenn R. TaboltJohn P. WeisnerMichael Damiano, SSPC representativeBrian W. Miller, AISC representativePrepared Under the Direction of theAISC CERTIFICATION COMMITTEEJeffrey Dave, ChairpersonWilliam G. AshtonH. Bruce BrummelTheodore L. DroesslerHeather GilmerCharlie JohnsonKeith LandwehrClay LarsonJohn T. LinnH. Scott MetzgerTerry PeshiaHomer R. Peterson, IIAlan T. SheppardLouis N. TriandafilouBrian W. Miller, SecretarySSPC SHOP QUALIFICATION COMMITTEEEric S. Kline, ChairpersonL. Brian CastlerHeather GilmerCurt HuberRobert W. HummelZane KenistonMichael J. LeoteWilliam M. MedfordThomas W. NealJohn S. PanicoGlenn R. TaboltJeff TheoTerry WarrenJohn P. WeisnerAISC CERTIFICATION COMMITTEE ADVISORSRoger E. FerchDavid L. HarwellDaniel J. KaufmanDavid B. Ratterman, Esq.Patricia A. ThomashefskyCertification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatings

vTABLE OF CONTENTS1. Purpose.12. Scope.13. References.14. Definitions.25. Management Responsibility.35.1 Policy. 35.2 Direction and Leadership. 35.3 Resources. 45.3.1 Personnel. 45.3.2 Buildings, Workspace and Associated Utilities. 45.3.3 Process Equipment. 45.3.4 Inspection, Measuring, and Test Equipment. 45.4 Document Requirements. 45.4.1 Organizational Chart. 45.4.2 Job Descriptions, Qualifications, and Biographical Information. 45.4.3 Facility Plan. 55.4.4 Equipment List. 55.4.5 Project List. 56. Contract and Project Specification Review and Communication.57. Coating System Communication.58. Document and Data Control.58.1 Review and Approval. 58.2 Revision Control. 68.3 Access. 68.4 Obsolescence. 68.5 Transmittal. 68.6 Customer Requirements. 69. Control of Quality Records.69.1 Storage. 69.2 Retention. 69.3 Minimum Required Quality Records. 610. Purchasing Documents.610.1 Purchasing. 610.2 Purchasing Data. 610.3 Evaluation of Subcontractors. 710.4 Qualification and Evaluation of Suppliers. 711. Material.711.1 Container. 711.2 Storage. 711.3 Certificate of Conformance for Coating - Requirements. 712. Process Control.712.1 Surface Preparation. 712.2 Coating Mixing and Application. 712.2.1 Application Records. 812.2.2 Equipment. 8Certification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatings

vi13. Inspection and Testing.813.1 Assignment of Inspection of Surface Prepartion and Application of Coating. 813.2 Inspection Records. 914. Verification of Accuracy of Inspection, Measuring, and Test Equipment.915. Control of Nonconformities.916. Corrective Action.917. Handling, Storage, and Delivery of Product and Materials.1018 Training.1018.1 Qualification and Training of Production Personnel. 1018.2 Qualification and Training of Inspection Personnel. 1019. Internal Audit.11Certification Standard for Shop Application of Complex Protective Coating SystemsAmerican Institute of Steel ConstructionSSPC: The Society for Protective Coatings

11. PurposeThe purpose of this Standard is to confirm to owners, thedesign community, and the construction industry that aFirm certified to this Standard has knowledgeable personneland the organization, experience, procedures, and equipment to provide surface preparation and application ofcomplex painting systems in a shop facility in accordancewith contract specifications.Independent of the quality‑focused purpose that is uniformly applicable to all Firms certified to this Standard,Firms will be labeled with one of three shop descriptors tocommunicate the basic description of their facilities. Owners, the design community, and the construction industryrequiring certification to this Standard may chose to use theshop description label as part of qualification criteria forshop painting facilities. The shop descriptors are defineddescending inclusive but not ascending inclusive. For example, a Firm described as Enclosed also meets the description for Covered and Open. A Firm described as Coveredalso meets the description for Open, but does not meet thedescription for Enclosed. Firms in any shop descriptor shallprovide evidence of proper operating procedures and maintenance records of equipment, and evidence of proper coating storage and handling. All contract requirements shall bemet, regardless of shop description. Specifiers who requirecertification to this Standard should evaluate the Firm’scapacity to complete a specific project independently.Enclosed ShopAn enclosed shop is a facility, enclosure or building(four continuous walls or partitions to grade or floorwith a roof) at the firm’s location for certificationwhere surface preparation, coating, curing, and coating storage ar

SSPC: THE SOCIETY FOR PROTECTIVE COATINGS 40 24th Street, 6th Floor, Pittsburgh, Pennsylvania 15222 AMERICAN INSTITUTE OF STEEL CONSTRUCTION One East Wacker Drive, Suite 700, Chicago, Illinois 60601 September 23, 2010 Prepared by the American Institute of Steel Construction and SSPC: The Society for Protective Coatings Supersedes AISC 203-05 and SSPC-QP 3