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SQS3Scalable QualitySolution 3The scalable software solution that error-proofsyour product assembly.
ScalableQualitySolution 3The Scalable Quality Solution 3 is acomprehensive software solution driving quality,process reliability, transparency as well as productsafety.This error proofing software helps to achievezero defects and to reduce costs of rework, scrapor warranty claims.The advent of Industry 4.0 brings rapid changesand new challenges.With our Smart Connected Assembly concept,which combines software, hardware and smartaccessories, you maintain quality control incomplex production systems and increase uptimein production for critical operations.The four corevalues of ScalableQuality Solution 3HumaninteractionImprovedproductivityNew productintroductionReduceddefects2
Start AssemblyQualityAssuranceMaintenanceErrorProofing3
From stand-alonestation to completeshop floor solutionThe Scalable Quality Solution 3 (SQS3) eliminates errorsin product assembly regardless of whether you start witha single station, a production cell or whether you want tomanage the process of your assembly line.Up to 10 stations can be connected, even different productsor variations of products.SQS3 ensures product quality, process reliability andtransparency as well as product safety at each assemblystation.It guides your operators through the assembly processleaving no room for error or oversight.4
Your benefitsReduceddefects tep-by-step visual operator guidance as wellSas part and tool verification minimize defects Save money with less need for rework Target zero defect through rework abilityImprovedproductivity I mproved productivity and lower productioncosts. Align up to 10 stations includingpre-station check and rework withoutserver installation ave time by using our remote centralizedSconfiguration New productintroduction Greatly reduces training time for new operators Easy configuration to update process changeand new product introduction to the line5
Ready for Industry 4.0:The functions of SQS3Central management ofworkstationsOrganizes SQS3 functions ofall workstations across theshopfloor from a single, easyconfiguration interface.Tool interlockCentral configurationEnables and disables DC toolsand wrenches via the controller.Use automatic program or jobselection.Visual operator guidanceStep-by-step visual operatorguidance guarantees thateverything is done right the firsttime, every single time.Station 1Station 2Digital I/O capabilityEnables easy connectivity ofexternal I/O devices eliminatingthe need for a PLC.Basic pick-to-light/pick-bylightVisually guides operators inpicking parts from bins based ondigital I/O capability.6User access control Prevents unauthorized systemaccess enforcing user roles andprivileges.
Consolidated data collectionTraceability of all assembly actions(torque, parts, digital I/O, manualconfirmation) and missed tasksfrom all stations and all products.Easy and convenient access tocollected data via web UI.Aggregated dataStation 3Station 4Rework stationReworkPart verification anddocumentationI dentifies parts by means of serialnumbers or product IDs to ensure thecorrect parts are being used to builda product.Product reworkDetection of errors in productionprocess and automatic guidancethrough the repair process atdedicated rework stations.7
SQS3 ProductComponentsConfiguratorThe SQS3 Configurator is the graphical userinterface used for building and maintainingassembly processes in SQS3.All connected workstations and their devicescan be configured through one single interface.The configuration can be done either at theworkstation on the shop floor or remotely,for instance from an office desk. Updatedconfigurations can be applied to the workstations immediately or at a scheduled time.Operator GuidanceThe SQS3 Operator Guidance drives the assemblyworkflow at the workstation.It interlocks with tools and other devices, guidesthe operator and processes result data fortraceability and product repair purposes.8
Web UI for result dataThe web UI of the Scalable Quality Solution3 is the single point of access to all assemblydata captured by SQS3 stations. It combinestraceability for all products and across allworkstations into one simple interface.The web UI is responsive; suitable for desktopPCs, laptops, tablets and smartphones.DashboardThe web UI also offers you a dashboard foreach SQS3 station, grouping and displaying itsinformation in graphical tiles. The tiles showreal-time information about the stations’ healthcondition (processors, memory and drives), theirconnections and NOK trends,in case result data is being stored in the databaseof the Scalable Quality Solution 3.Event LogThe web UI’s event log lists critical station events,such as the loss of a connection to a deviceor when tightening tools get locked, becausethe operator has used up all of his tighteningattempts.MessagingFrom the web UI, users can send messages to theoperator guidance of any SQS3 station;even to multiple stations at once.Sent messages will be stored on the SQS3 stationfor reuse whenever needed.9
Applicationsfor SQS3Assembly in complexprocesses(e.g. pre- and subassembly, CKD- and pilotproduction, axle and engine assembly)Challenge: I ncreased complexity for human factor inall operations by reducing 90% of normalprocess stations to a CKD plantSolution: QS3 stations for process control and operatorSguidance instead of printed hand-outs onsolidated collection of result data replacesCmanual recording Operator identification to track performance Pick-to-light for generic material selectionBenefit: igh product quality, rework rates reduced byH30% Saved time and reduced costsImprovedproductivity30%10less rework approved byone of our CKD-plantcustomers
HumaninteractionProduct rework or repairChallenge: No control of repair processes uality issues due to wrongly repairedQproductsSolution: QS3 for error-proofing with new stationsSinstalled in the line to capture assemblyresults and product status epair of NOK tasks right away or later repairRin dedicated rework station epair process is controlled as rigorously asRthe regular assemblyBenefit: Avoidance of product recalls or field repair Reduction of line stops Guaranteed product quality Traceability in stationsReduceddefects11
Applicationsfor SQS3Backup and trainingstationChallenge: o backup solution in case of tool controllerNfailures Product quality endangered ossibility of line stop if multiplePcontrollers failSolution: SQS3 mounted on a mobile cart ll critical station processes configured intoAthe SQS3 dded traceability with operator login andAbarcode scanning epair process is controlled with the sameRrigour as the regular assembly SQS3 EasyStart includedReduceddefectsBenefit: Reduction of line stops Traceability of every step ave time through standardized and traceableSemployee training70%12reduction in tool relatedline stops approved byone of our customers
New productintroductionPrototype stationChallenge: ools used in the prototype area are often notTthe same as in the main line Product rework rate is highSolution: QS3 at prototype station records processSresults, including tightening and manualoperations ngineers test, improve and verify assemblyEprocess for prototypes before going intoproduction Operators train new assembly routinesImprovedproductivityBenefit: Reduction of line stops during production Increased product quality Less rework due to fewer operator errors Saved costs in operator trainings13
SmartConnectedToolsUse Scalable Quality Solution 3 in combinationwith Atlas Copco tools and controllers tostrenghten product quality. Connect SQS3with the tools and controllers that best fit yourproduct build process to optimize traceability,product quality and to reduce costs.Power Focus 6000Expand your error proofing and traceabilitypossibilities: Chose the Power Focus 6000 as yourperfect platform for any safety critical assembly.In combination with hand held or fixture toolsand bundled with our Scalable Quality Solution3, the Power Focus 6000 helps you to make youreveryday-production easier and more efficientthrough zero-defect strategy.Good for your product quality and cost savings.MTF 6000Get full process control, improved quality and anoptimized tightening process with MT Focus 6000and Scalable Quality Solution 3 when working inlow-torque-segments like electronics.While the compact system reveals and eliminatestightening issues, you can support your operatorsthrough the process with the Operator Guidance.MTF 6000 and SQS3 are your perfect combinationto gain a complete error-proof workstation.Reduce down time, setup time and assure fulltraceability.Key applications:Car media, surgical robots, MRI machines.14
Mechatronic SystemIncrease the quality of your manual tighteningjoints considerably with the error proofingfunctionalities of the MWR Mechatronic system.Perfect support even for tightening in limitedworking space.Expand your prospects of connectivity and errorproofing by combining the Scalable QualitySolution 3 with the Focus Controller and theMWR mechatronic wrenches.Key applications:Hydraulic connections, brake pedals, anti-lockbrakes, wheel alignment, tube nuts and productrepair.STwrenchThe modular STwrench controller withsmartHEAD is a state-of-the-art, four-patentwrench for any critical tightening where extremetolerances are a must-have.Measuring exact torque and angle of yourassembly tasks, the STwrench also checks theresidual torque on an already tightened joint.Bundle the STwrench with SQS3 to get perfecttraceability and error proofing of your processesand to ensure perfect quality of your products.Key applications in production:Safety critical tightening, hydraulic hoses,difficult access joints, rework stations.15
EasyStart SQSfor saving time and moneyBenefit from EasyStart SQS for a fast and efficientstart of operations through a standardized andproven process from installation to training.Assessment of processconfiguration requirementsSystem and process configurationcheck and optimizationConfiguration backup anddocumentationOperator training includingcertificateAdditional services can be added16
Your benefitsTime andcost savingRightfirst timeTrouble-free andefficient start ofoperationsMinimizes risksin productionqualityGlobally standardized processfor every step17
Ordering data18DescriptionOrdering No.SQS3 Standard software package, single license(Carton box with USB stick and quick-info)8434 2380 01SQS3 Standard software package, single license8434 2380 02SQS3 Standard edition, single license(without software installation package)8434 2380 03SQS3 Standard edition, 2 licences(without software installation package, packed in a small box)8434 2380 04SQS3 Tool(electronic delivery)8434 2380 09SQS3 Tool, single license8434 2380 10SQS3 Tool, 2 licenses8434 2380 11SQS3 PLC(electronic delivery)8434 2380 12SQS3 PLC, single license8434 2380 13SQS3 PLC, 2 licenses8434 2380 14SQS3 Connect(electronic delivery)8434 2380 15SQS3 Connect, single license8434 2380 16SQS3 Connect, 2 licenses8434 2380 17SQS3 Rework(electronic delivery)8434 2380 18SQS3 Rework, single license8434 2380 19SQS3 Upgrade(electronic delivery)8434 2380 20SQS3 Upgrade, single license8434 2380 21
Start AssemblyQualityAssuranceMaintenanceErrorProofing19
9833 2047 01– EN 02/2019 Atlas Copco AB, Stockholm, Sweden.Atlas Copco AB(publ) SE-105 23 Stockholm, SwedenPhone: 46 8 743 80 00Reg. no: 556014-2720atlascopco.com
Good for your product quality and cost savings. MTF 6000 Get full process control, improved quality and an optimized tightening process with MT Focus 6000 and Scalable Quality Solution 3 when working in low-torque-segments like electronics. While the compact system reveals and eliminates tightening issues, you can support your operators
