ESM Series: Overview - DSTI

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ElectricalSlipSlipRingsElectricalRingsESM Series: OverviewHigh-Quality Gold on Gold ContactsSplash Seals for Dust and MoistureTransfers Analog and Digital SignalsLow Electrical NoisePrecision Ball BearingsData Speeds Under 50 Megabits / Sec.1Compatible With a Range of Data ltimate protection for youragainstwater,dust&damage.against water, dust & damage.LearnMoreMoreOnOnPagePage296LearnThe ESM Series electrical slip ring is a rotating assemblyused to transfer power, control circuits or data (analog /digital) from stationary inlets to rotating outlets.SPECIFICATIONSESM Series slip rings include flexible, color-coded leadwires suitable for transferring analog and digital signals.Utilizing high performance gold-on-gold contacts, the ESMSeries features low electrical noise and supports dataspeeds up to 50 megabits / second. Standard models areavailable from 9 to 52 circuits.PRODUCT DOWNLOADSPDFFor Catalogs, Brochures, Models andDrawings visit www.dsti.com/downloads1Operating Speed (max.)Data Speed (max.)250 RPM ContinuousUnder 50 Mpbs (non-Ethernet)1Standard Circuit OptionsVoltage [AC/DC] (max.)AmpsLead Gauge (AWG)Wire MaterialElectrical Noise (max.)Contact MaterialTemperature Range9, 15, 24, 32, 44, 522402, 5, 1026, 20, 16Silver-Plated Copper60 MilliohmsGold-40 F to 176 F (-40 C to 80 C)In order to successfully transfer digital data signals, a variety of conditions mustbe met. Please consult with DSTI for approval. For the most reliable transfer ofdigital data signals, see our Ethernet slip ring options.DID YOU KNOW?DSTI slip rings can be purchased onlineat store.dsti.comRevision 2.0Publish Date: 2022-05-11 logies,Rings phone web1DynamicSealingInc866.700.3784 phone 866.700.3784 web www.dsti.com storeSlipstore.dsti.com store store.dsti.comwww.dsti.comElectricalRings 9

Electrical Slip RingsESM Series: DimensionsØD48"[1219 mm]A thruØ48"[1219 mm]EB b.c.ØFJ number of circuitsK continuous ampsØØGØCFHIESM36.215″ [5.50mm]1.375″ [34.93mm]1.75" [44.45mm].57″ [14.48mm].20″ [5.08mm].87″ [22.10mm].31″ [7.87mm].09″ [2.36mm]1.28″ [32.56mm]ESM312.215″ [5.50mm]1.375″ [34.93mm]1.75" [44.45mm].57″ [14.48mm].20″ [5.08mm].87″ [22.10mm].31″ [7.87mm].09″ [2.36mm]1.28″ [32.56mm]ESM420.220″ [5.60mm]1.410″ [35.80mm]1.75" [44.45mm].48″ [12.19mm].20″ [5.08mm]1.00″ [25.40mm].38″ [9.53mm].06″ [1.50mm]2.06″ [52.40mm]ESM428.220″ [5.60mm]1.410″ [35.80mm]1.75" [44.45mm].48″ [12.19mm].20″ [5.08mm]1.00″ [25.40mm].38″ [9.53mm].06″ [1.50mm]2.06″ [52.40mm]ESM440.220″ [5.60mm]1.410″ [35.80mm]1.75" [44.45mm].48″ [12.19mm].20″ [5.08mm]1.00″ [25.40mm].38″ [9.53mm].06″ [1.50mm]2.96″ [75.30mm]ESM448.220″ [5.60mm]1.410″ [35.80mm]1.75" [44.45mm].48″ [12.19mm].20″ [5.08mm]1.00″ [25.40mm].38″ [9.53mm].06″ [1.50mm]2.96″ [75.30mm]9 Circuits15 Circuits24 Circuits32 Circuits44 Circuits52 CircuitsK(3x) 10 Amps(6x) 2 Amps(3x) 5 Amps(12x) 2 Amps(4x) 10 Amps(20x) 2 Amps(4x) 5 Amps(28x) 2 Amps(4x) 10 Amps(40x) 2 Amps(4x) 5 Amps(48x) 2 Amps210 ElectricalElectricalSlipSlipRingsRingsABCDEFGHIJ web www.dsti.com storeDynamicSealing Technologies,Inc phone phone866.700.3784store.dsti.com web www.dsti.com Dynamic Sealingstore store.dsti.com866.700.3784Technologies,Inc

ElectricalElectricalSlipSlipRingsRingsWiring Color Codes: ESM SeriesESM36ESM312ESM420Tag #1ColorBLKDescription/AwgTag #1ColorBLKDescription/AwgTag RN5BRN6RED6RED7ORN72A/26ESM428Description/AwgTag 6 phone web /Awg2A/265A/20 phone 866.700.3784 store store.dsti.com web www.dsti.com storewww.dsti.comElectricalSlipstore.dsti.comRings 21

Electrical Slip RingsWiring Color Codes: ESM SeriesESM440Tag #1ColorBLK2ESM448Description/AwgTag WHT-GRNWHT-BLUWHT-VIO4 222A/26 265A/20 web www.dsti.com storeDynamicSealing Technologies,Inc phone866.700.3784store.dsti.com web www.dsti.com phonestorestore.dsti.com866.700.3784Dynamic SealingTechnologies,Inc

Electrical Slip RingsInstallation & MountingPREPARATION:Remove the slip ring from the shipping container. Inspectthe entire assembly, including wire leads to make surethere is no visual damage that occurred during transport.RECOMMENDED INSTALLATION PRACTICE:Because of possible geometric mismatching between thecustomer’s application and the slip ring, “hard mounting”of both ends of the slip ring (i.e., securing the rotor andstator such that there is NO floating during operation) is notrecommended and may cause premature failure.THESE INSTRUCTIONS ARE INTENDED TO BE USED AS A GENERALGUIDE, PLEASE CONSULT DSTI TO DISCUSS ANY SPECIFICQUESTIONS RELATED TO YOUR INSTALLATION.INITIAL START-UP:Begin rotation of the equipment and verify that whilerotating at the maximum operating speed there is no visiblemovement of the slip ring assembly due to misalignmentand no binding or rubbing of the wire leads.MOUNTING EXAMPLECAPSULE SLIP RING, FLANGE MOUNT:The slip ring capsule is designed to be flange-mounted tothe customer’s interface while allowing either the barreland flange to be rotated or the rotor itself. The rotor leadscan be used to rotate with the equipment. Wrap the rotorand rotor leads together with heat shrink tubing for addedprotection.12Use screws to mount the slip ring. Washers can be usedprotect the flange from excessive strain. If lock washers arealso used, flat washers should be mounted between thelock washers and the flange. (Note: mounting hardware isnot included).The slip ring is not designed to bear the weight of theequipment to which it is connected. Rotating equipmentshould be secured so that no axial or radial load is appliedto the slip ring rotor.Secure all leads so that they do not rub against any surfaceas the equipment rotates. Care should be taken whenrouting and securing the leads so that no side loading ofthe slip ring occurs.31 BARREL & FLANGE (STATOR)2 ROTOR3 CUSTOMER INTERFACE EXAMPLEThe slip ring should be protected from dust and moisture.DSTI offers an optional IP65 Slip Ring Protective Enclosure(SRPE) for the ultimate protection against water, dust anddamage.5 Electrical Slip RingsDynamic Sealing Technologies, Inc phone 866.700.3784 web www.dsti.com store store.dsti.com

ElectricalElectrical SlipSlip RingsRingsIP65 Slip Ring Protective Enclosure (SRPE-100)LEARN MOREUltimate protection with our IP65 ratedwaterproof and dustproof enclosure forcapsule slip rings.Our IP65 rated, sealed slip ring protective enclosure (SRPE)provides the ultimate protection for your electrical slip ringagainst water, dust, dirt, debris and damage.To mitigate capsule slip ring damage when used in harshenvironments, DSTI offers an all-aluminum, low-torqueprotective enclosure with features that include a shaft flange forimproved mounting capabilities and threaded NPT connectionsfor installing electrical conduit.IP65 INGRESSPROTECTIONSPRAY & SPLASHPROTECTIONDUST & DIRTPROTECTIONCONTINUOUS ROTATIONUP TO 250 RPMSPECIFICATIONSSLIP RING COMPATIBILITY*ES, ESM, ESEINGRESS PROTECTION RATINGIP65CONNECTION OPTIONSNPT / Shaft FlangeCONNECTION SIZE.50” / 1.250” O-RingDIAMETER3.69”LENGTH4.99”MINIMUM TORQUE8 in-lbs.MAXIMUM ROTATION250 RPMMATERIALAluminumSlip Ring* Not compatible with ES6A/ES6A-L or ES12A/ES12A-Lslip rings. Slip rings are sold separately.16 Electrical Slip Rings Electrical Slip RingsDynamic Sealing Technologies, Inc phone 866.700.3784 web www.dsti.com store store.dsti.comDynamic Sealing Technologies, Inc phone 866.700.3784 web www.dsti.com store store.dsti.com

The ESM Series electrical slip ring is a rotating assembly used to transfer power, control circuits or data (analog / digital) from stationary inlets to rotating outlets. ESM Series slip rings include fl exible, color-coded lead wires suitable for transferring analog and digital signals. Utilizing high performance gold-on-gold contacts, the ESM