VERTICAL MILL INSTALLATION INSTRUCTIONS - Haas Automation

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VERTICAL MILL INSTALLATION INSTRUCTIONSMachine RequirementsMachine footprints and operating dimensions are available in the brochure and the anchoring addendumGeneral RequirementsOperating Temperature Range41 F to 104 F (5 to 40 C)Storage Temperature Range-4 F to 158 F (-20 to 70 C)Ambient Humidity: 20% – 95% relative humidity, non-condensingAltitude: 0-6000 ft. (Do not operate machine in explosive atmospheres (explosive vapors and /or particulatematter)96-0284D Haas Automation June 2011Installation1

Electrical RequirementsOfficeMillsMachine ModelOM-1A / 14)Tool Room Mills4K-BELT/6K-BELTTM-1/-2High Volt USA onlyTM-3High Volt Non USARegion HE/CE/China/India/Russia6K-BELTTM-1P/-2PHigh Volt USA onlyTM-3PHigh Volt Non USA7.56K-BELTMini Mill7.5High Volt Non USA6K-BELTMiniMill VMCs7.5High Volt Non USAW/SMTC-24High Volt USA only7.5High Volt Non USA(Amps)Wire )Region HE / CE/China/India/RussiaMiniMill2(Amps)Recommended Service9(14)Region HE/CE/China/India/RussiaHigh Volt USA onlyP/NVoltagerange orfixed tap9(14)Region HE/CE/China/India/RussiaHigh Volt USA onlyMachine Breaker9(14)Super MiniMillHigh Volt USA onlySuper MiniMill2High Volt Non C32-0551EXTRN480C32-055132-05221INTRNRegion HE/CE/China/India/Russia8K-GBEXTRN480CINTRNRegion HE/CE/China/India/Russia10K-BELTXFRMR KIT32-0522110K-GB15K-BELT40- Taper Standard VMCsHigh Volt USA onlyVF-1/-2High Volt Non USAVF-1YT/-2YTRegion EVF-3YTHigh Volt USA only (INLINE)VF-3APC/-4APCHigh Volt Non USA 0)Region HE/CE/China/India/Russia 010K-GBVF-5/-5XT15K-BELTVF-630K-BELTVF-7High Volt USA onlyVF-8High Volt Non USAVF-9Region E/10K-INLINEVF-11High Volt USA only (INLINE)VF-12High Volt Non USA (INLINE)VF-2TRRegion HE/CE/China/India/Russia ation96-0284D Haas Automation June 2011

Machine Model50-Taper Standard VMCsHPContinuousKva(Peak)Machine BreakerP/N(Amps)61-731480Voltagerange orfixed tapRecommended Service(Amps)Wire AWG1004XFRMR KIT7.5K-50TVF-3YT/-5/-5XTLarge CapacityVMCsSelectionVF-6/-710K-50T-GBVF-5TRHigh Volt USA onlyVF-6TRHigh Volt Non USAVF-8/-9Region gh Volt USA only 0B32-5820F & NEED TO BUYEXTERNAL TRANSFORMERLOCALLYRegion HE/CE/China/India/Russia (10KINLINE)7.5K-50TVS-110K-50T-GBVS-3High Volt USA onlyNOTE: For open frame CE/HEmachines see ES-0336High Volt Non USA61-732430100195-260125228(40)Region 195-260100432-55005-Axis VMCs15K-BELT30VR-8VR-11B28(40)High Volt USA onlyEXTRN480AHigh Volt Non USASuper SpeedVMCsRegion -6SSVF-3SSYTHigh Volt USA onlyVF-3SS/-4SS/-5SSHigh Volt Non USAVF-3SSAPC/-4SSAPCRegion HE/CE/China/India/RussiaSR-10024K-30TNOTE: For open frame CE/HEmachines see ES-0336Region HE/CE/China/India/Russia308.910K-BELTHigh Volt USA only1514(20)GantryHigh Volt Non 1-731240195-260508High Volt Non 0461-731740354-48850832-5500INTRNRegion HE/CE/China/India/RussiaHigh Volt USA onlyNOTE: For open frame CE/HEmachines see -05221MoldmachinesRegion HE/CE/China/India/Russia12K-40T-INVM-2High Volt USA onlyVM-3High Volt Non USAVM-6Region HE/CE/China/India/RussiaMill Drill Center15K-BELT20High Volt USA onlyMDC-500High Volt Non USAINTRNRegion HE/CE/China/India/Russia8K-INLINE/10K-INLINEHigh Volt USA only (INLINE)30High Volt Non USA (INLINE)Region HE/CE/China/India/Russia (INLINE)96-0284D Haas Automation June 500EXTRN480A32-055003

Drill/TapCenterMachine ModelSelectionHPContinuousKva(Peak)15K-30THigh Volt USA onlyDT-1High Volt Non USA158K-40THigh Volt USA onlyHigh Volt Non USAEC-400Region gh Volt USA onlyHigh Volt Non USA2030P/N(Amps)61-731480Voltagerange orfixed tap195-26028(40)Region HE/CE/China/India/RussiaEC-300Machine Breaker14(20)Recommended Service(Amps)Wire )Region HE/CE/China/India/RussiaXFRMR KIT32-0522132-15500EXTRN480A32-05500EC & ES6K-50TEC-160010K-50T-GBEC-1600YZTHigh Volt USA only3028(40)High Volt Non USARegion HE/CE/China/India/Russia8K-40THigh Volt USA onlyES-5-THigh Volt Non USAES-5-4AXRegion gh Volt USA onlyHigh Volt Non USA203014(20)HS4HS-3/-4/-6/-75K-50THigh Volt USA onlyNOTE: For open frame CE/HEmachines see ES-0336High Volt Non USA30Region 125261-731740354-48850832-05500INTRN28(40)Region -0550096-0284D Haas Automation June 2011

Machine ModelSelectionHPContinuousKva(Peak)2K-A2-5High Volt USA onlyHigh Volt Non USA7.5HSTL-1High Volt USA onlyHigh Volt Non USA7.52K-A2-6HSTL-2Tool Room CNC TURNING CENTERHigh Volt USA only10Region HE/CE/China/India/Russia1.8K-A2-6High Volt Non USA18(Amps)Wire 9(14)High Volt Non USAHigh Volt USA only(Amps)Recommended Service9(14)Region HE/CE/China/India/RussiaTL-2P/NVoltagerange orfixed tap9(14)Region HE/CE/China/India/RussiaTL-1Machine Breaker14(20)HSTL-3High Volt USA onlyHigh Volt Non 520354-48830100.65K-A2-15High Volt USA onlyTL-3BHigh Volt Non 0)Region HE/CE/China/India/Russia1.8K-A2-6High Volt USA onlyTL-3WHigh Volt Non USA3028(40)Region 0551INTRN28(40)Region HE/CE/China/India/RussiaEXTRN480CEXTRN480CRegion HE/CE/China/India/RussiaTL-3XFRMR High Volt USA only5596-0284D Haas Automation June 201137(68)EXTRN480B32-5820F & NEED TO BUYEXTERNAL TRANSFORMERLOCALLYRegion HE/CE/China/India/RussiaInstallation5

Machine h Volt USA onlyST-10YHigh Volt Non USA1514(20)Machine BreakerP/N(Amps)61-73124061-7315Voltagerange orfixed tapRecommended Service(Amps)Wire 80195-2601004XFRMR KITINTRN32-05221Region HE/CE/China/India/Russia4K-A2-6High Volt USA onlyHigh Volt Non USAST-20ST-20Y2014(20)3.4K-A2-6BB-20High Volt Non USA3028(40)Region HE/CE/China/India/Russia5K-A2-6ST-20SSHigh Volt USA onlyST-20SSYHigh Volt Non USA3028(40)TURNING CENTER CNCRegion YHigh Volt USA only3028(40)High Volt Non USARegion HE/CE/China/India/Russia2.4K-A2-8BB-30High Volt USA only40Region HE/CE/China/India/Russia4.8K-A2-6ST-30SSHigh Volt USA onlyST-30SSYHigh Volt Non USA302.4K-A2-8BB-40High Volt USA only40Region HE/CE/China/India/RussiaHigh Volt USA 740354-48850861-731480195-2601004SUB SPINDLEDS-30YHigh Volt Non 2-6-2.0"High Volt USA onlyDS-30SSYHigh Volt Non 50861-732820195-254301028(40)Region 05500EXTRN480A28(40)Region RN480B32-5820F & NEED TO BUYEXTERNAL TRANSFORMERLOCALLY4K-A2-6-2.0"High Volt USA onlyEXTRN480AEXTRN480ARegion 0)High Volt Non USAXPXP BB61-731728(40)Region 28(40)High Volt Non USAOL-132-05221Region HE/CE/China/India/RussiaHigh Volt USA 96-0284D Haas Automation June 201132-05500

Machine 10SL-1015High Volt USA onlyMachine BreakerP/N(Amps)61-73124061-7315Voltagerange orfixed tapRecommended Service(Amps)Wire 850814(20)High Volt Non USAINTRN32-05221TURNING CENTER CNC CONTINUEDRegion HE/CE/China/India/Russia4K-20HP-A2-67KHigh Volt USA only20INTRN14(20)High Volt Non USA5KSL-20 / TL-15SL-20LHigh Volt USA onlyHigh Volt Non USARegion HE/CE/China/India/Russia3028(40)BB-20High Volt USA onlyHigh Volt Non USARegion L40XPXP BB55High Volt USA only28(40)28(40)37(68)High Volt USA onlyDS-30YHigh Volt Non 4.8K-30HP-A2-6-2.0"High Volt USA onlyDS-30SSYHigh Volt Non USA303.4K-30HP-A2-6BB-3030High Volt USA onlyRegion -732820195-254301028(40)High Volt Non USAOL-161-731428(40)Region HE/CE/China/India/RussiaSL-30 / TL-25EXTRN480A32-05500EXTRN480A28(40)Region 05500EXTRN480B32-5820F & NEED TO BUYEXTERNAL TRN480A61-7314Region HE/CE/China/India/RussiaSUB SPINDLE32-05221Region HE/CE/China/India/RussiaHigh Volt USA onlyHigh Volt Non USARegion HE/CE/China/India/RussiaOFFICELATHEXFRMR Acceptable Voltage Ranges208 VAC 1-phase (Office Models)208 VAC 3-phase (Mini Mill/Mini Lathe/Toolroom Mills/Toolroom Lathes 1-3)230 VAC 3-phase (15/20/30/40 hp machines)240 VAC 1--phase (Mini Mill/Toolroom Mills/Toolroom Lathes)480 VAC 3-phase (Internal Transformer, 15/20 hp machines)480 VAC 3-phase (External Transformer)32-05500195-245 VAC RMS 50-60 Hz195-245 VAC RMS 50-60 Hz195-260 VAC RMS 50-60 Hz224-250 VAC RMS 50-60 Hz354-488 VAC RMS 50-60Hz420-510 VAC RMS 60HzWhile the standard internal transformers all accept either 50 or 60 Hz power, the external transformers aredesigned to operate only on 480 VAC 60 Hz power. For this reason, there are internal HV options available for400 VAC 50 Hz applications. These internal HV options use a non-isolated internal transformer (isolation notrequired because of4-wire grounded power used in 50 Hz applications). They can only be used on 400 VAC power.7.5 to 20 hp (5.6 to 14.9 kW) machines:30/40/55 hp (22.4 to 30 kW) machines:96-0284D Haas Automation June 2011Voltage range 366-425 VAC RMSVoltage range 354-428 VAC RMSInstallation50-60Hz50-60Hz7

CertificationAll Haas CNC machine tools carry the ETL Listed mark, certifying that they conform to NFPA 79 ElectricalStandards for Industrial Machinery, and the Canadian equivalent, CAN/CSA C22.2 No. 73.Air RequirementsMachine TypeMain Air RegulatorInput Air Line Hose Size40-Taper VF-1 through VF-11, VM85psi3/8"50-Taper VF-1 through VF-11 85psi 1/2"VR and MDC Series 85psi 1/2"VF and VM series machines require a minimum of 100 psi at 4 scfm (VR-11 requires a minimum of 100 PSI at9scfm) at the input to the pressure regulator on the back of the machine. This should be supplied by at leasta two-horsepower compressor, with a minimum 20-gallon tank, that turns on when the pressure drops to 100psi.NOTE: Add 2 scfm to the above minimum air requirements if the operator will be using theair nozzle during pneumatic operations.The recommended method of attaching the air hose is to the barb fitting at the back of the machine with ahose clamp. If a quick coupler is desired, use a 3/8" for 40 taper machines, or a 1/2" for 50 taper machinesand machines with the side mount tool changer option.Excessive oil and water in the air supply will cause the machine to malfunction. The air filter/regulator hasan automatic bowl dump that should be empty before starting the machine. This must be checked for properoperation monthly. Also, excessive contaminants in the air line may clog the dump valve and cause oil and/orwater to pass into the machine.NOTE: The nipple between the air filter/regulator and the oil lubricator reservoir tank is forthe optional rotary table. DO NOT use this as a connection for an auxiliary air line.Auxiliary connections should be made on the left side of the air filter/regulator.WARNING!WHEN THE MACHINE IS OPERATING AND THE PRESSURE GAUGE (ONTHE MACHINE REGULATOR) DROPS BY MORE THAN 10 PSI DURING TOOLCHANGES, INSUFFICIENT AIR IS BEING SUPPLIED TO THE MACHINE.Installation Tools RequiredPrecision bubble level (0.0005 inch per 10")1 1/8" hex wrench or ratchet1 1/2" wren

Recommended Service Machine Model Selection HP XFRMR KIT Continuous Kva (Peak) Machine Breaker Tool R oom Mill s 7.5 7.5 Voltage range or fixed tap 9(14) 61-7319 15