EXTERNAL Advanced Retrofill Solutions For GE Legacy Breakers - ABB

Transcription

—Advanced Retrofill solutions for GE legacy BreakersEXTERNALMake the most of your existing equipment. Copyright 2020 ABB. All rights reserved.Document ID.:Rev.:

—EPSP Global ServiceService Product Portfolio1-Installation and commissioning6-Engineering and consultingAn investment in long-term equipment’s reliabilityApplication recommendations and environmental best practices.2-TrainingThe best way to teach how to respond efficiently in differentcritical situations7-Extensions, upgrades and retrofitsEnhance existing equipment with the latest technologies.8-End of life services3-Spares and consumablesAll original and genuine spare parts and upgrade kits.Equipment’s recycling in line with environmental requirements9-ReplacementsReplacing old equipment can dramatically increase performanceand reduce costs.4-MaintenanceMaintenance to guarantee the system’s continuous operation5-RepairsWorkshop and on site repairs by our service engineersOctober 16, 2020Slide 210-Advanced servicesPredictive Maintenance into ABB Ability EDCSEkip Up to upgrade your installations11-Service agreementsCustomer support agreements for low voltage equipments

—Extension, upgrades and retrofitsTime to upgrade?Modernize by Retrofit kitsModernize– Safety– Technology– Service years– Saving in Maintenance– Environment-friendly– Equipment healthRetrofit kit– Modern Circuit Breaker– Low cost solution– Profitable investment– Sustainable solutionOctober 16, 2020Slide 3

—Upgrade of legacy systemsOctober 16, 2020

—FACTs on maintaining outdated SwitchgearWhat is it?As per the International Surveys conducted by IEEE on CircuitBreaker Reliability Data for Substation and System Studies, 50%of the time aging, wear and corrosion have been reported ascommon failure mode.Aging, Wear & CorrosionOften customers continue to maintain outdated switchgearconcerning35%50%Incorrect maintenance,Manufacturing/Design fault Older power circuit breakers require extensive periodicmaintenance and overhaul, which is expensive and timeconsuming Lengthens outages May require outside support Increased risk to electrical workers from arcing faultsOthers15%

—System upgrade with Retrofill vs System ReplacementReduced project and labor costsEquipment needs to be replaced or upgraded in some fashion,when it exceeds normal service life. The retrofill option helps toachieve the plant’s goals without a total switchgear replacement,and can result in significant project cost savings and minimizedcostly downtime.Based on the Case StudyCost savings half of the cost of the replacement equipment,installation & Testing expensesEVENTReplace SwitchgearTASKINSTALLATIONDURATIONNew Equipment, Wiring 5 DaysYES1 to 2 hours perbreakerNO30 minutesNOBased on theoriginalequipment designNOVerify Switchgearcubicle wiring forSwapout old Breaker secondary disconnectwith RetrofillSwapout old Breaker(Assumes functions are with Retrofillthe same)New through doorinstallationSHUT DOWN PROJECTREQUIRED? COSTHighLow

—System upgrade with Retrofill vs System ReplacementValue to End UserRetrofill over complete replacement of Switch gear is especially valuable when: Extended shut down of the plant to replace switchgear cannot take place due to operationalcommitments. Physical constraints of the existing space limits replacement. To disturb and re-terminate old existing cable systems to new switchgears is not preferred Where a UL certified type tested retrofill design, developed by the manufacturer, is available Equippedwith new original designed power terminals and mates with existing cubicle’s racking mechanism The switchgear structure, conduits, cabling and footprint are left intact, which saves time and money(Cost savings half of the cost of the replacement equipment, installation & Testing expenses) Extend the lifespan of your electrical system keeping it live and efficient as long as possible.Minimization of CO2 emissions and rawOctober 16, 2020Slide 7

—Switchgear Upgrade StrategiesExisting Switchgear intact, but with aging breakersRetrofill existing Metal Frame with amodern technology, thermoset resinPower Circuit BreakerExternal Trip Unit Upgrade with EkipUPRating plugDisplayI/O terminal boxModules [max 5]SupplyCommunicationSyncrocheckSignalling contactsCurrent sensorsOctober 16, 2020Slide 8SignallingMeasurement ModuleVoltage sensorsEntelliGuard TU Conversion Kits toupgrade the “Brain” of existingbreaker

—What is a Retrofill?Replacing a legacy circuit breaker with a modern circuit breaker in equipmentABB/BBC/DR or CiC solutionsLegacy Circuit breakersSwitchgear with legacy circuit breakersSwitchgear with modern Emax2 Direct Replacement

—Legacy & Installed Power Circuit Breakers and SwitchgearsSlide10 16, 2020October

—AK breakers for AKD5 or OEMs switchgearsAK-2A, 3A -25 / 50 / T50 / 75 / 100AK-xA- breakerAKD5 switchgearNoteAKD-5 was manufactured from 1960 until1977, using AK-2A, 3A -25 / 50 / T50 / 75 /100 (“A” signifies AKD-5 drawout) circuitbreakers.The switchgear is painted sand-gray(beige), with some instrument doorspainted blue.Breakers up to 2000A had primary fingerclusters. 3000 & 4000A breakers had acircular primary finger cluster arrangementin the switchgear compartment. They areequipped with EC-1-or EC2electromagnetic overcurrent trip device ortype ECS, SST or PS-1 POWER SENSOR Solid-State Overcurrent Trip DeviceME07 Retrofill BR2 31 March 201511

—AK-AKR breakers for AKD6 or OEMs SwitchgearAKR-30/30H, AKR-50/50H/T50H, AKR-75/75H, AKR-100(ie. AKR-4A-30 50 & AKR-4C-75 100 for AKD6 and AKR-4B-30 100 for OEMs)AKR-xA- breakerAKD6 switchgearNoteAKD-6 was manufactured in Salisbury, NCfrom 1977 to 1981AKD-6 should mark a shift away from all AKbreakers and to AKR breakersThey are painted ANSI 61 light gray andAKR breakers have ECS, SST or PS-1 POWERSENSOR Solid-State Overcurrent TripDevice.October 16, 2020Slide 12

—AKR breakers for AKD8 or OEMs SwitchgearsAKR-30/30H/30L, AKR-50/50H/T50H, AKR-75/75H, AKR-100, AKR125(i.e. AKR-7D-30)AKR-xD-. BreakerAKD10 SwitchgearNoteAKD-8 was manufactured in Salisbury, NCfrom 1980 to 1984 and in Burlington, Iowafrom 1984 to 1999.It was mostly replaced by AKD-10 in 1999to 2000 but was available thru 2015.AKR breakers use MicroVersaTrip 9, MVTRMS9, EPIC, MVT Plus, MVT PM, orEntelliGuard TU trip units.In AKD-8, most 800-2000A breakers are“feeder” breakers with vertical lower stud &primary disconnect fingers clusters, but800-2000A breakers designated as “Main”breakers, have horizontal lower fingerclusters.October 16, 2020Slide 13

—WavePro breakers for AKD10 or OEMs SwitchgearsWPS-08, WPH-08, WPX-08, WPS-16, WPH-16, WPS-20, WPS-32, WPH-32 WPX-32, WPS-40, WPX-40, WPS-50,WPX-50WavePro breakerADK10 switchgearNoteAKD-10 was manufactured in Burlington, IAfrom 1999 thru 2015.AKD10 use WavePro circuit breakers.Power trip, MicroVersaTrip Plus andMicroVersaTrip PM are the trip unitsystems installed in WP breakersWavePro circuit breaker with electricalaccessories has dedicated wiring intosecondary plugs (1 or 2 plugs accordinginstalled ones)October 16, 2020Slide 14

—Emax2 Retrofill solutionsSlide20 16, 2020October

—Direct Replacement & Cradle in Cradle with Emax 2 power circuit breakerValue propositionsReduced project and labor costsRetains existing switchgear structure, conduits, cabling and footprintSecondary disconnect wiring connection works without modifications to your switchgearInnovative neutral CT adapter design allows you to use existing neutral CT in your switchgearMaintains UL listings without additional chargesMinimized downtimeMinimal or no cubicle modifications means less time to change outCompatible with shutters racking mechanism in existing circuit breaker cubiclesInterfaces with original cubicle secondary disconnects, position switches and neutral disconnectsProtection for people and equipmentExclusive Ekip Trip Unit technology uses zone selective interlocking (ZSI), Dual setting protection, reduced energy let-through (RELT), and can reduce arc flashenergy without sacrificing selectivity settings.Trip unit and all indicators are visible through the door; through-the-door and remote racking helps reduce exposure to arc flash or electrical shockContinuous operationPREDICT feature in ABB AbilityTM ECDS for Predictive Maintenance. Reduction of the total life cost of the switchgear and spare parts availability.Diagnosis and installation with Ekip Connect Software.SustainabilityExtend the lifespan of your electrical system keeping it live and efficient as-long-as possible. Minimize CO2 emissions and natural resources usage.October 16, 2020Slide 21

—DR Emax 2 for AKANSI C37 / UL 1066 – for GE AKD5 and OEMs SwitchgearsEmax E2.2 into EGG cradleEnvelope 1 (up to 1600A)Switchgear typeThermalrating max[A]Legacy BreakertypeFrame size ratingwith inst. [kA] without inst. [kA]Orders fromSenatobia, US240V 480V 600V 240V 480V 600VAKD5/OEM6002000AK-25AK-50, AKJ-50,AKS-50AKT-50, AKJT-50,AKST-50, AKJT50H20003000AK-7530004000AK-10040001600DR Emax E2.2 for AKT-50(up to 2000A)6001600CiC EmaxE1.2BCiC EmaxE2.2SDR EmaxE2.2SCiC EmaxE4.2HCiC EmaxE6.2VApplications42‡42‡30‡222222GE AKD5 and OEMs 00*8585858585‡Retrofill offers increased ratings on AK25 and AKR30S with no cubicle modifications required. AK25 was 22 kAIC and AKR30S was 30 kAIC.Factory involvedSenatobia, USAvailabilty for orders:Wave1: Available for salesWave2 (above 2000A): scheduled in Q12021October 16, 2020Slide 22

—DR Emax 2 for AKRANSI C37 / UL 1066 – for GE AKD8 and OEMs SwitchgearsEmax E2.2 for AKR-30Switchgear typeThermalrating max[A]Legacy BreakertypeFrame size ratingwith inst. [kA] without inst. [kA]Orders fromSenatobia, US240V 480V 600V 240V 480V 600VAKD8/OEM800AKR-30S800AKR-30, AKR-30HAKR-30L16002000AKR-50, AKR-50HAKRT-50, AKRT50H160020003200AKR-753200DR Emax E4.2 for AKR-1255000DR EmaxE2.2SDR EmaxE2.2SDR EmaxE2.2SDR EmaxE2.2SDR EmaxE2.2SDR EmaxE4.2HDR EmaxE4.2VDR EmaxE4.2VDR EmaxE4.2VDR 50656550656550656550Factory involved656565656565Senatobia, US856565656565100*8585858585Availabilty for orders:100*8585858585Wave 1: Available for sales100*8585858585Wave 3 (fusible solutions): Scheduled inQ2-2021100*8585858585*Retrofill perfomances are reduced from 130kA to 100kA.** fan coled for 4000A, 3600A without fans‡Retrofill offers increased ratings on AK25 and AKR30S with no cubicle modifications required. AK25 was 22 kAIC and AKR30S was 30 kAIC.October 16, 2020Slide 24Applications42‡GE AKD8 and OEMs switchgears3p

—DR Emax 2 for WavePro ANSI C37 / UL 1066 – for GE AKD10 and OEMs SwitchgearsDR Emax for WP 20Switchgear typeThermal rating Legacy Breaker type Frame size [A] Retrofillmax [A]solutionInterrupting rating Interrupting ratingwith inst. [kA]without inst. [kA]Orders fromSenatobia, US240V 480V 600V 240V 480V 03030DR Emax E2.2S504242424242656550656550655042505042DR Emax E2.2S656565656565WPS-202000DR Emax E2.2S656565656565WPS-323200DR Emax E4.2H8565656565653200WPH-32DR Emax E4.2V100*8585858585WPX-32DR Emax WPX-40500030DR Emax E2.2S2000400030DR Emax E2.2SWPS-1636004216001600WPH-16DR Emax E6.2 for WP-50DR Emax E2.2SWPS-50WPX-505000DR Emax E4.2V100*8585858585DR Emax E4.2V100*1008510010085DR Emax E4.2V100*8585858585DR Emax E4.2V100*1008510010085DR Emax E6.2V100*8585858585DR Emax E6.2V100*1008510010085*Retrofill perfomances are reduced from 130kA to 100kA.** fan coled for 4000A, 3600A without fansOctober 16, 2020Slide 25DR solution for Wave Pro are prewired to secondary disconnect according to intalled accessoriesGE AKD10 and OEMs switchgears3pFactory involvedSenatobia, USAvailabilty for orders:Wave 1: Available for salesWave 3 (fusible solutions): Scheduled inQ2-2021

—SACE Emax 2Features and Trip unit versions

—Emax 2 Retrofill solutionsConceptSACE Emax 2 Retrofill solutions use the robust Emax 2 power circuit breakrs as their core toimproves the efficiency of electrical systems, creating the new standard in:1PerformanceSatisfying all requirements at the right size2ControlOptimization of power flow even in emerging microgrid application3ConnectivityIntegration into any digital system4Ease of useSimplified user experience; at all customer interactions during theproduct’s lifecycleSACE Emax 2 is the evolution of the Circuit Breaker into the Power ManagerOctober 16, 2020Slide 29

—SACE Emax 2Trip unit solutionsEkip Dip: The standard trip unitEkip Touch: The smart trip unitEkip Hi-Touch: The ultimate trip unit Current protection for basic distributionMore than Ekip Dip:More than Ekip Touch: Thermal memory, separate settings forneutral Ready to be upgraded and customized Advanced preloaded feature set Advanced protection set for moresophisticated systems (GFext 2I) Class 1 accuracy LED signals trip cause; time and date oflast trip availableOctober 16, 2020Slide 30 Ready for measuring Exclusive directional protection forcomplex grids Embedded Bluetooth Dual setting for smart grids and arc-flash Suitable for Predict on EDCS Self-power

—SACE Emax 2PerformanceAll the electrical parameters at your disposal withoutany additional componentsMeasuresCurrent, Voltage, Phase sequence, Frequency,Power, Energy, Power factor, Peak factorClass 1 in Energy and Power according to IEC 61557-12AccuracyAccuracy: Current 0.5%, Voltage 0.5%, Power1%, Energy 1%Data available at any timeAvailabilityInstantaneous valuesHistorical measurementA complete, accurate and easily accessible solutionOctober 16, 2020Slide 31

—SACE Emax 2ConnectivityKey featuresMaximum reliabilityGateway free Plug & play communication cartridge modules avoiding externalgateway and other interfaces A wide selection of field bus protocols to simplify integration toany system and network First circuit breaker with IEC61850 communication, avoidingexternal relays and complex integration Multi-protocol platform ensuring different protocols worktogether Direct cloud connectivity to ABB Ability for valued addedservices Wide set of analog and digital interfaces to interact with anyecosystem Embedded Bluetooth connectivityMulti protocolsZero spaceUniversal interfaceExternal relay freeFully integrated, just one single product can replicate the functionality of manyOctober 16, 2020Slide 32

—SACE Emax 2ConnectivityA full range of possibilitiesRemoteCommunicationEmbedded BluetoothtechnologyABB AbilityTM EDCSOctober 16, 2020Slide 33

—SACE Emax 2ConnectivityPlug & Play modulesPlug&play communication cartridge modules enable directcommunication with the seven most common industrialcommunication protocols and the cloud: Modbus RTU, Modbus TCP, Profibus DP, DeviceNet, ProfiNet,Ethernet/IP, IEC 61850, Com HubMultiple modules can be used simultaneously.Additionally, Emax 2 offers a wide range of analog and digital I/Oto acquire external measurement (i.e temperature) and signals.The most flexible and comprehensive connectivity offeringOctober 16, 2020Slide 34

—SACE Emax 2ConnectivityEmbedded Bluetooth Easy protection setting and information access Possibility to upgrade the circuit breaker throughSW packages available on ABB Ability Marketplace Safe commissioning of the device Import and export settings by EPICAlways connected and up to dateOctober 16, 2020Slide 35

—SACE Emax 2Ease of use - CommissioningEasy and fast commissioning by Ekip Connect: Device setting Protection setting Diagnostics Reporting TestingVersions: Ekip connect 3 laptop EPiC Mobile app50% time saved during trip units commissioningOctober 16, 2020Slide 36

—Trip unit Evolution / ComparisonLocalProtectiverelaysLocal meteringPower Sensor (PS1)Type ECSType SSTEPIC RMS9MicroVersaTrip Plus /PMMicroVersaTrip Plus / PMAKR, Power BreakAKR, Power BreakWavePro /Power Break IIWavePro /Power Break IIPower Break II & EntelliGuard TUWavePro circuit Power Break II,breakersWaveProEntelliGuard G,EntelliGuard TUEntelliGuard REntelliGuard GRetrofillsEkip Touch /EkipHi-TouchAKR, Power BreakAKR & PowerEntelliGuard TUBreak circuitAKR, Power Break ,breakers & Conv.Conv. KitsKitsEkip DipAK, AKRReplaces RMS9 &EnhancedMicroVersaTrip MicroVersaTrip Plus/PM tripPlus / PMunitsPower AK, AKRAKR, Power Break MicroVersaTrip RMS9AKEmax2 &Emax 2 Retrofillcircuit breakersEmax2 &Emax 2 Retrofillcircuit breakersTrip functionsTrip Units features 1/2LCD DisplayLT, LT DelayShort Time (ST), ST DelayST l2 t In/OutInstantaneousGround Fault (GF), GF DelayGF l2t OONeutral Sensor for 3pole CB on 4 wire systemsOOOOOOOOOOOO(1)(1)(1)Switchable GF (not UL)Zone Selective Interlock---OOOOOOOOOO-OOOOOOOOO-OOO/STrip Unit TypeProductsDirectional Zone Selective Interlock--------------Current (A, kA)-----MSS-SSSY-SVoltage (V)-----M-/Y-/Y--/YOOO-O/SEnergy (kWh,MWh,GWh)Non-Volatile MemoryReal Power (kW,MW)Total Power (kVA,MVA)Frequency (Hz)Current UnbalanceVoltage UnbalanceOvervoltageUndervoltagePower ReversalPower Reversal DirectionFault Current YOYOOOOOOOOOY-OYOOOOOOOOOO* Some options require 24VDC additional hardware to enable Metering, Relaying, RELT, ZSI, Communication tobe added to the breaker, equipment cubicle and equipment sections.S supplied as standardM module or device neededOctober 16, 2020Slide 37O Optional1 Optional (with NCT adapter for Retrofill)2 Optional (with summing CTs)3 Optional (with summing CTs & MDGF connector)

—Trip unit Evolution / ComparisonPower Sensor(PS1)Type ECSType SSTMicroVersaTrip RMS9EPIC RMS9MicroVersaTrip Plus /PMMicroVersaTrip Plus / PMEntelliGuard TUPower Break II,WaveProEntelliGuard TUEntelliGuard GEkip DipEkip Touch /EkipHi-TouchAK, AKRAK, AKRAKR, Power BreakAKR, Power BreakAKR, Power BreakAKR, Power BreakEnhancedReplaces RMS9 &MicroVersaTrip MicroVersaTrip Plus / PMPlus/PM trip unitsPower AKWavePro /Power Break IIWavePro /Power Break IIPower Break II &WavePro circuitbreakersEntelliGuard G,EntelliGuard RRetrofillsEmax2 &Emax 2 Retrofillcircuit breakersEmax2 &Emax 2 Retrofillcircuit S-S----------SSSMS----------SOSOSOS-SSZone Selective Interlock Instantaneous*----------OOO-O/SReduced Energy Let Through*----------OOO-OSuitable with IGF protection for multi-sourced electrical system---OOOOOOOOO(1)(1)(1)Suitable with MDGF protection for multi-sourced electrical system------------(2)-(3)Setup Software----------YYY-YTrip Unit TypeMisc.ProductsEnhancementsAKR & Power Break EntelliGuard TUcircuitAKR, Powerbreakers & Conv.Break , Conv. KitsKitsTrip Units features 2/2Overcurrent Trip Operations CounterUVR, Shunt Trip TargetsWaveform RecognitionInstantaneousStatus and Event Log with Date Time*(10 Events)Thermal MemoryWaveform Capture** Some options require 24VDC additional hardware to enable Metering, Relaying, RELT, ZSI, Communication tobe added to the breaker, equipment cubicle and equipment sections.S supplied as standardM module or device neededOctober 16, 2020Slide 38O Optional1 Optional (with NCT adapter for Retrofill)2 Optional (with summing CTs)3 Optional (with summing CTs & MDGF connector)

—Accessories comparisonLegacy vs Active accessories compatibilityAKfor AKD5/OEMAKRfor AKD-6, AKD8/OEMEmax 2 Retrofill SolutionsWaveProfor AKD10/OEMDRCiCShunt Trip 1 (*)Shunt Trip 1 (*)Shunt Trip 1 (*) Emax 2 YO - shunt opening releaseEmax 2 YO - shunt opening releaseShunt Trip 2 (*)Shunt Trip 2 (*)Shunt Trip 2 (*) Emax 2 YO2 - second shunt opening release(alternative YU)Emax 2 YO2 - second shunt opening release(alternative YU)Remote Close Solenoid by remote contactRemote Close Solenoid - in series w/ "F" Switch & aux "B" contactRemote Close Accessory (*) Emax 2 YC - shunt closing releaseEmax 2 YC - shunt closing release(*) coil continuity of legacy equipment is obtained withsimple low voltage injection(*) coil continuity of legacy equipment is obtained with simplelow voltage injection(*) coil continuity of legacy equipment is obtained with simplelow voltage injection Emax 2 YO/YC Test Unit - necessary rewiring in thecubicleEmax 2 YO/YC Test Unit - necessary rewiring in thecubicleUnder Voltage DeviceUnder Voltage DeviceUnder Voltage Device Emax 2 standard YU - undervoltage releaseEmax 2 standard YU - undervoltage releaseTime Delay DevicesTime Delay DevicesTime Delay Devices Emax 2 UVD - Necessary a re-wiring on the cubicleEmax 2 UVD - Necessary a re-wiring on the cubicleElectric Lockout (must energize at least 85% of rated Voltageto Close CB. Will not Trip breaker)Electric Lockout (must energize at least 85% of rated Voltage toClose CB. Will not Trip breaker)Electric Lockout (must energize at least 85% of rated Voltage toClose CB. Will not Trip breaker) Not available - Necessary a re-wiring on the cubiclewith new logicNot available - Necessary a re-wiring on the cubiclewith new logicAK-25 (Solenoid)AK-50/75/100 Motor OperatorSpring Charge MotorSpring Charge Motor Emax 2 Spring charge motorEmax 2 Spring charge motorO/C Aux SwitchO/C Aux Switch (5NO-5NC)O/C Aux Switch (6NO-6NC) Emax 2 O/C Aux switch (internal Q4standard Q6optional). Form C (**)Emax 2 O/C Aux switch (internal Q4standard Q6optional). Form C (**)Remote Charge Indicator Switch (F Switch part of closingCircuit)Remote Charge Indicator Switch (F Switch used in ClosingControl Circuit)Remote Charge Indicator Switch - Optional N.O. dry contact Emax 2 AUX Spring charged S33 M/2 (**)Emax 2 AUX Spring charged S33 M/2 (**)Optional Bell Alarm w or w/o Lockout (Two Dry Contacts) 2NO or 2 NC or 1NO 1 NCOptional Bell Alarm w or w/o Lockout (Two Dry Contacts) 2 NOor 2 NC or 1NO 1 NCOptional Bell Alarm w or w/o Lockout (two Form C switchContacts) Mechanical Yellow button (Local Push to Reset orautomatic Reset upon Reclosing) Emax 2 bell alarm (change over form C) S51/1(standard supply for automatic CBs), S51/2 (Drycontacts) (**)Emax 2 bell alarm (change over form C) S51/1(standard supply for automatic CBs), S51/2 (Drycontacts) (**)N/AN/ABell Alarm Indication - Mechanical Yellow button (Local Push toReset or automatic Reset upon Reclosing) Emax 2 - TU reset (standard supply for automaticCBs)Emax 2 - TU reset (standard supply for automaticCBs)Position Switch In compartment to show Connected Position(6 switches max)Position Switch In compartment to show Connected Position (6switches max)Position Switch In compartment to show Connected Position (6switches) Re-use switchgear position switch - ReplacementBreaker frame will push pos switchEmax 2 AUP - (5 or 10 form C contacts) (**)Key Interlock in open PositionKey Interlock in open PositionKey Interlock in open Position Emax 2 - KLCEmax 2 standard - KLCPad Locks in open positionPad Locks in open positionPad Locks in open position Emax 2 - PLCEmax 2 standard - PLCKirk Key InterlocksKirk Key InterlocksKirk Key Interlocks Use Switchgear Kirk Key. Interface is part ofStandard replacement breakerCiC New Kirk key InterlockN/AOperations CounterOperations Counter Emax 2 - Mechanical operation counter MOCEmax 2 standard - MOCNeutral CT - Power Sensor in AKD-5 (circa 1963-1975)incompatible. Must change to MVT compatible iron coreneutral & use NCT Adapter for Emax 2. If compartment hassingle pin Neutral Connector, must update to two plungerdesign.Neutral CT -SST in AKD-6 (circa 1975-'80) incompatible. Mustchange to MVT compatible iron core neutral & use NCT Adapter.Neutral CT MVT in AKD-8 (circa 1980) and later. Any MVT, RMS9, MVT Plus/PM or EntelliGuard TU Conversion Kits used thistype iron core neutral CT. Use NCT Adapter to convert theNeutral signal from MVT milliamps to Rogowski voltage. NCTAdapters for EntelliGuard R Retrofills are different from seriesrequired for Emax 2 Retrofills.Neutral CT - iron core MVT compatible from 1980-2015. 200,400 or 800 milliAmp Output at rated current. Use NCT Adaptersas noted for AKD-8. Replace Power Sensor or SST Neutral CT. ConfirmMVT compatible CT (TSVG type or other) - convertoutput from amps to volts with New NCT adaptermounted on Retrofill CB.Replace or confirm MVT compatible CT (TSVG typeor other) - convert output from amps to volts withNew NCT adapterOctober 16, 2020Slide 39

—Arc flash mitigationRELT-Ekip Signalling 2K-3RRD Remote Racking DevicesZSI Zone Selectivity Interlocking

—What is an arc flashArc flash is a dangerous condition that occurs when there is a lossof insulation between two live conductors inside electricalequipment.It is the light and heat generated by the electrical arc that cancause substantial damage.Temperature of 20000 CArc Flash numbers per year400 arc flash deaths7,000 burn injuries every year2,000 hospitalizations30,000 arc flash incidentsFireNoise blast up to 160 dbExplosion spray molten metal atspeed up to 1600 km/hArc Flash is measured in terms of incident energy (cal/cm2) usedto determine the level of the Personal Protective Equipment (PPE)10/16/2020Slide ash-explosions-occur-every-day-arcflash-accidents

—Arc flash standard regulationsNEC 2017 -ARTICLE 240.87240.87 Arc Energy Reduction. Where the highest continuous current trip setting for which the actual overcurrent device installed in acircuit breaker is rated or can be adjusted is 1200 A or higher, 240.87(A) and (B) shall apply.(A) Documentation. Documentation shall be available to those authorized to design, install, operate, or inspect the installation as to thelocation of the circuit breaker(s).(B) Method to Reduce Clearing Time. One of the following or approved equivalent means shall be provided:1.Zone-selective interlocking2.Differential relaying3.Energy-reducing maintenance switching with local status indicator4.Energy-reducing active arc flash mitigation system5.An instantaneous trip setting that is less than the available arcing current6.An instantaneous override that is less than the available arcing current7.An approved equivalent meansJune 2020Slide 45

—RELT - Reduced energy let through featureEnergy-Reducing Maintenance Switching with local status indicatorEnergy-reducing maintenance switching with local statusindicator is the most common technique to reduce therisks when personnel are near the equipment. Whenactivated, this switch decreases the circuit breaker’stripping time and threshold to a safer level.The local switch is typically mounted in front of thecabinet door in order to have the possibility to activatethe switch when the door is closed. This switch shouldinclude a means to LOTO (Lock Out Tag Out).This switch should include positive feedback input withindication that confirms the circuit breaker is in the safercondition.10/16/2020Slide 46

—RELT - Reduced energy let through featureHow it works Prior to approaching the equipment, the maintenance operatoractivates the Energy Reducing Maintenance Switch This switch sends the input to the circuit breaker in order toactivate the 2I protection Once the protection is active the circuit breaker closes anoutput that provides the positive feedback to the operator.This output should be wired to a visual indicator (exampleselector switch with embedded LED) When the work is over, the switch can be turned OFF ensuringthe circuit breaker returns to its normal configuration.10/16/2020Slide 47Pleaseactivate 2IprotectionGot it!Got it!2Iprotectionactive

—RELT - Reduced Energy Let ThroughHow to activate the RELT funtionWireInstallProtect Install the module and power up with 24V* Select the menu Advanced 2I protection RELT Wizard Press YES on the installation wizardRELT WizardConfigure RELT module?YESNO*RELT Wizard page appear automatically at thefirst trip unit starting up10/16/2020Slide 48 Less than 28ms clearing time above 18kA at60Hz

—RELT - Reduced Energy Let ThroughEmax 2 and Retrofill solutionsThe ABB low voltage circuit breaker’s version of an EnergyReducing Maintenance switch is RELT, or Reduced Energy LetThrough.Shopping ListEmax 2with touch trip unitWhen enabled, this feature automatically assigns the digital I/O toallow for remote activation and positive feedback. Whentriggered, the input activates the fast and safe 2I protection whilethe output provides the maintenance personnel an indication thatthe circuit breaker is in its safe mode.The “2I” protection, is a temporary protection that is faster thanthe normal instantaneous protections. Depending on the faultcurrent this function can provide a full clearing time as low as 1.5cycles at 60Hz!10/16/2020Slide 49Switch with led indication(example: GTURSK or ABB pilot devices)RELT-Ekip Signalling 2K-3*I/O module Ekip Supply module

—RRD - Remote Racking DevicesABB is constantly committed to the safety of the personnel duringevery phase of use of its products, including installation andmaintenance. During the rack-in operations of the circuit-breaker,the RRD prevents risk of injuries due to possible electric arc.The device only works with the circuit breaker in the open positionand with the springs discharged.RRD forCiC Emax2The remote control is connected to the main device with 30 ftcable which allows the Racking-in/out command from a remotelocation.The cable length guarantees enough distance from the arc flashboundary for traditional LV switchgear.Two solutions are available for DR or CiC solutionsRRD forDR Emax2October 16, 2020Slide 50

—ZSI – Zone Selectivity IntelockingOn S, I or D protectionZSI can be used to minimize circuit-breaker trip times closer to thefault.Scenario 1:The protection is provided by connecting all the zone selectivityoutputs of the trip units belonging to the same zone and takingthis signal to the trip uni

AKR-xD-. Breaker AKD10 Switchgear Note AKD-8 was manufactured in Salisbury, NC from 1980 to 1984 and in Burlington, Iowa from 1984 to 1999. It was mostly replaced by AKD-10 in 1999 to 2000 but was available thru 2015. AKR breakers use MicroVersaTrip 9, MVT RMS9, EPIC, MVT Plus, MVT PM, or EntelliGuard TU trip units. In AKD-8, most 800-2000A .