CAT GROUND ENGAGING TOOLS - Wheeler Machinery Co.

Transcription

CAT GROUND ENGAGING TOOLS FOR SURFACE EXTRACTION MACHINES

SOLUTIONS FORDEMANDING APPLICATIONS.Protect expensive components. Reduce your operatingcosts. And get the most out of your machine’s performance.Choosing the right Ground Engaging Tools (G.E.T.) can make a bigdifference in your operation’s productivity and profitability. That’s whywe’ve developed a wide array of integrated G.E.T. systems that areperformance-built to specific application requirements.Use this catalog to learn more about what’s available for yourequipment, then work with your Cat dealer’s G.E.T. specialistor PSSR to select the components built for your industry and jobsiteconditions. We’ll make sure you get the rugged durability, solidprotection and lowest cost-per-ton production system you need.Wheel LoadersK Series Tips & Adapter Systems.7J Series Tips & Adapter Systems. 11Hammer Tips & Adapter Systems. 15Wheel LoadersBase Edge Systems. 17Tip & Adapter Systems.7Side & Edge Protection. 31Base Edge Systems. 23Side & Edge Protection. 35Surface ExtractionHydraulic Mining Shovels (HMS)CL-1.49CL-1System. 45HammerlessG.E.T (X-3). 5357X3System.FabricatedEdges (X-2). 6563X2System.Electric Rope Shovels (ERS)Electric Rope Shovels (ERS)CL-1 System. 45ERS (X-4). 69Wear Parts & A.R.M.Wear Parts & A.R.M. 77Mechanically Attached Wear Parts. 74Weld-On Heel Shrouds & Half Arrows. 81Abrasion Resistant Material. 822 G.E.T.: LARGE WHEEL LOADERSG.E.T.: LARGE WHEEL LOADERS 3

WHEEL LOADERS (988-994)Strength. Durability. Long life. Plus everything you needto boost uptime on your job.For 988-994 wheel loaders, you can choose from Cat AdvansysTM, K Series,J Series and Hammerless Tip & Adapter Systems, each available withmultiple tip options for a range of jobsite conditions. They work incombination with our base edge systems and side and edge protectionto help you achieve maximum production in a wide range of applications.

TIP SELECTION GUIDEEven though bucket tips come in many shapes and sizes, you don’t have to be anexpert to choose the right ones. Use the chart below to determine if the materialyou’re digging in is high, medium or low impact and abrasion—then find thebalance you need among these three factors:CAT ADVANSYS TIP & ADAPTER SYSTEMNEXT GENERATION HAMMERLESS G.E.T. FOR MAXIMUM PRODUCTIVITYIN THE TOUGHEST APPLICATIONS.Optimize the performance of your 988-994 wheel loader with Cat Advansys G.E.T. Ournewest and most robust system delivers the highest productivity and quickest installationand removal times.12 PENETRATION3 WEAR LIFESTRENGTHI M P A C T (material size)LOWThe ability to withstand digging andpenetrating shocks and high breakout forcesThe ability to penetrate tough materialwhen it’s tightly compacted, rocky or frozenThe ability to withstand wearing, scouring andabrasive action of the material being handledA B R A S I O N (tip life) 1,000 hours0-6” 0-152mmMEDIUM250 –1,000 hoursENHANCE YOURRELIABILITYCat Advansys features the strongest, mostrobust adapters we have ever produced.IMPROVE YOURPRODUCTIVITYNew Heavy Abrasion and Heavy Penetrationtip shapes feature more wear material andstay sharper during the full life of the tip.SIMPLIFYINSTALLATIONIntegrated retention components meanno more searching for pins or retainers.INCREASEDURABILITYTop covers and full adapter covers areavailable for the double strap and flushmount adapters, respectively.EASILY UPGRADEAdapters fit in same space as K Series foreasy upgrading.CHANGE OUTTIPS QUICKLY & EASILYPositive stop is cast into the tip to preventover-rotation—just turn 180 degrees to lockor unlock.ENHANCE JOBSITE SAFETY& MAINTENANCE TIMEA 3/4 inch retainer lock requires no specialtools and allows for hammerless installationand removal.6-18” 152-457mmHIGH 250 hours18” 457mm 6 LARGE WHEEL LOADERSG.E.T.: LARGE WHEEL LOADERS 7

CAT ADVANSYS TIP & ADAPTER SYSTEMCAT ADVANSYS TIP OPTIONSABRASIONBelow are the tip shapes best suited for the wide range of jobsite conditions performed by large wheel loaders.We also offer additional Cat Advansys tips more commonly used with excavators. Your Cat dealer can help youchoose the one that offers the right balance of penetration and wear life for your application.HEAVY ABRASION»» Heavy Abrasion tips feature a redesign for the Cat Advansys systemthat results in 11 percent more usable wear material than K Series anda tip shape that stays sharp through the life of the tip. These tips areavailable with Abrasion Resistent Material (A.R.M.)*.HEAVY PENETRATION»» Heavy Penetration tips feature a redesign for the Cat Advansys system thatresults in 6 percent more usable wear material than K Series and a tip shapethat stays sharp through the life of the tip in the most severe applications.HEAVY DUTY»» Heavy Duty and Heavy Duty A.R.M.* tips include approximately60 percent more wear material in the tip body. The A.R.M. wearsaround the profile to increase penetration.GENERAL PURPOSE»» General Purpose tips are symmetrical and the baseline for other tip styles.All wear comparisons are to the General Purpose tip unless otherwise noted.INSTALLATION & REMOVALIt’s fast, easy and safe with the Cat Advansys locking system—just follow these two simple steps.Scan the QR Code tothe right to watch theinstallation video.COAL»» Coal tips have a reduced amount of wear material to maximize bucket payload1Tighten 180 into lockedposition with a ¾” breaker bar.2and a smooth underside to maintain a flat floor.Remove by loosening 180 to the unlocked position.PENETRATION PLUS»» Penetration Plus tips feature 25 percent more wear material and a leading edgewith 25 percent less cross-sectional area. They self-sharpen as they wear.I M PA C TPENETRATION8 ADVANSYS SYSTEM»» Penetration tips are ideal for densely compacted materials.They feature a leading edge with 60 percent less cross-sectionalarea—allowing for maximum penetration—and a single center ribthat self-sharpens as it wears. These tips are available with A.R.M.**Abrasion Resistant Material (A.R.M.) is a welding process that bonds very hard tungsten carbide particles to Cat G.E.T. to create aprotective shield over the component. Typically, the A.R.M. process doubles wear life and can last even longer in some applications.ADVANSYS SYSTEM 9

K SERIES TIP & ADAPTER SYSTEMMACHINE COMPATIBILITYMAXIMUM PRODUCTIVITY MEETS HAMMERLESS RETENTION.WHEEL LOADERSIZE CLASSA D A P T E R S AVA I L A B L E988, 990Cat Advansys 130Flush-Mount with Adapter Cover,Two-Strap with Top Cover990, 992Cat Advansys 150Flush-Mount with Adapter Cover,Two-Strap with Top Cover992, 993, 994Cat Advansys 170Flush-Mount with Adapter Cover,Two-Strap with Top Cover994Cat Advansys 200Two-Strap with Top Cover994 KCat Advansys 220Two-Strap with Top Cover10 ADVANSYS SYSTEMLooking for a vertical retention tip and adapter system that stays sharper, changes easierand holds tighter? Choose the K Series system’s twist-on design and vertical retainer, whichtogether provide reliable retention and easy installation and removal.IMPROVE YOURPRODUCTIVITYLow-profile shape provides optimalsharpness, penetration and diggingability throughout the tip life.EXTENDLIFEMore wear material can effectivelybe used before the tips are changed,adding 10-15 percent more usable life.INCREASEDURABILITYThe tip and adapter fit together preciselyto reduce tip movement and adapter wear.STAY SAFE & REDUCEMAINTENANCE COSTSOne-piece vertical retainer allows forhammerless installation and removal,with only standard, low-force tools needed.SIMPLIFYINSTALLATIONRails on both sides of the adapterand a twist-on design hold the tipin place, allowing for quicker installation.ADVANSYS SYSTEM 11

K SERIES TIP & ADAPTER SYSTEMK SERIES TIP OPTIONSBelow are the tip shapes best suited for the wide range of jobsite conditions performed by large wheel loaders.We also offer additional K Series tips more commonly used with excavators. Your Cat dealer can help youchoose the one that offers the right balance of penetration and wear life for your application.ABRASIONTwist-on designLower-profile tipHEAVY ABRASION»» Heavy Abrasion tips are ideal for high-abrasion applications like sand,gravel and shot rock. They feature the maximum amount of wear material—approximately 145 percent more—and a tip base with 35 percent moresurface area than Heavy Duty Penetration tips.HEAVY PENETRATION»» Heavy Penetration tips are ideal for high-impact, hard-to-penetrate materials.They feature approximately 120 percent more material in the high wear areaas well as a spade design that has 60 percent less cross-sectional area onthe leading edge than Heavy Abrasion tips.No hole in adapterRetainer - Bolt Drive»» Extreme Packing»» Slag OperationsHEAVY DUTY»» Heavy Duty and Heavy Duty Abrasion Resistant Material (A.R.M.)*tips include approximately 60 percent more wear material in the tipbody. The A.R.M. wears around the profile to increase penetration.GENERAL PURPOSEINSTALLATION & REMOVALIt’s safe and easy—just use a standard pry tooland follow this three-step hammerless process:»» General Purpose tips are symmetrical and the baseline for other tip styles.Scan the QR Code tothe right to watch theinstallation video.All wear comparisons are to the General Purpose tip unless otherwise noted.PENETRATION PLUS1 RETAINER 2 RETAINER 3 RETAINERINSERTPRESS DOWN»» Penetration Plus tips feature 25 percent more wear material and a leading edgeREMOVEwith 25 percent less cross-sectional area. They self-sharpen as they wear.I M PA C TPENETRATION»» Penetration tips are ideal for densely compacted materials.They feature a leading edge with 60 percent less cross-sectionalarea—allowing for maximum penetration—and a single center ribthat self-sharpens as it wears. These tips are available with A.R.M.**Abrasion Resistant Material (A.R.M.) is a welding process that bonds very hard tungstencarbide particles to Cat G.E.T. to create a protective shield over the component. Typically,the A.R.M. process doubles wear life—and can last even longer in some applications.12 K SERIES SYSTEMK SERIES SYSTEM 13

J SERIES TIP & ADAPTER SYSTEMK SERIES ADAPTER OPTIONSSIDE-PIN SECURITY WHEN YOUR APPLICATION DEMANDS IT.All K Series adapters feature rails on both sides of the nose for a twist-on designthat stays in place during installation.Great performance and proven reliability over time—that’s what you get with this classichorizontal retention system, a staple in the mining industry.FLUSH-MOUNT (SHOWN WITH OPTIONAL COVER)»» 360-degree weld around the adapter provides 20 percent more weldBOOST YOURVERSATILITYIndustry-standard side-pinned designperforms across a variety of applications.Weld-on adapters offer excellent retention.»» Features a higher profile, which can affect penetration.ENHANCE YOURRELIABILITYTWO-STRAPIMPROVE SAFETY &MAINTENANCE TIMEAbility to retrofit means you canuse the hammerless CapSure system.strength than a two-strap system.»» Adapter cover and half-arrow segment create a flush surfaceto keep the quarry floor clean, reducing potential tire damage.»» Adapter cover protects the adapter and welds in high-abrasionapplications like granite and iron ore.»» Features a lower profile than the flush-mount adapter.»» Allows for more penetration and higher productivity.»» Available with Abrasion Resistant Material.BOLT-ON»» Used on 988 wheel loaders for surge or stock piles.»» Gives you the flexibility to switch between cutting edge or teethwhen you need more penetration (such as a frozen pile).WHEEL LOADERSIZE CLASSA D A P T E R S AVA I L A B L E988K110Flush-Mount, Two-Strap, Bolt-On988, 990K130Flush-Mount with Top Cover, Two-Strap990, 992K150Flush-Mount with Top Cover, Two-Strap992, 993, 994K170Two-Strap14 K SERIES SYSTEMK SERIES SYSTEM 15

J SERIES TIP & ADAPTER SYSTEMJ SERIES TIP OPTIONSABRASIONBelow are the tip shapes best suited for the wide range of jobsite conditions performed by large wheelloaders. We offer additional J Series tips more commonly used with excavators. Your Cat dealer can helpyou choose the one that offers the right balance of penetration and wear life for your application.HEAVY DUTY ABRASION»» Heavy Duty Abrasion tips are ideal for high-abrasion applications like sand,gravel and shot rock. They feature the maximum amount of wear material—approximately 145 percent more—and the tip base has 35 percent moresurface area than Heavy Duty Penetration tips.HEAVY PENETRATION»» Heavy Penetration tips are ideal for high-impact, hard-to-penetrate materials.They feature approximately 120 percent more material in the high weararea, and the spade design has 70 percent less edge area than Heavy DutyAbrasion tips.HEAVY DUTY LONG»» Heavy Duty Long and Heavy Duty Abrasion Resistant Material(A.R.M.)* tips include approximately 60 percent more wearmaterial in the tip body. The A.R.M. wears around the profileto increase penetration.Rock Chisel TipLONG»» Long tips are symmetrical and the baseline for other tip styles. All wearcomparisons are to the Long tip unless otherwise noted.INSTALLATION & REMOVALPENETRATION PLUSSimply use the standard pin and retainer system—and make removaleven easier with our Tip Pin Remover tool.*»» Penetration Plus tips feature 30 percent more wear material and 25 percentless cross-sectional area. They self-sharpen as they wear.1Place the tool on the tipand align the extractorwith the pin.2Strike the tool witha hammer until thepin is removed.3Place the tool over the tip(A), locate the pin in thehole of the holder (B) andstrike the tool (C).PENETRATION»» Penetration and Penetration A.R.M.* tips are ideal for denselycompacted materials. They feature a leading edge withapproximately 50 percent less cross-sectional area and a singlecenter rib for strength—allowing for maximum penetration.I M PA C TROCK CHISEL*Models 992 and down use Tip Pin Remover tool. Consult your dealer for larger machines.16 J SERIES SYSTEM»» Rock Chisel tips are Heavy Duty Long tips ideal for high-impact and highabrasion applications, such as granite. Additional length and wear material inthe body helps retain the chisel shape throughout tip life.*Abrasion Resistant Material (A.R.M.) is a welding process that bonds very hard tungsten carbide particles to Cat G.E.T. to create aprotective shield over the component. Typically, the A.R.M. process doubles wear life—and can last even longer in some applications.J SERIES SYSTEM 17

HAMMERLESS TIP & ADAPTER SYSTEMFEATURING CAPSURE RETENTIONJ SERIES ADAPTER OPTIONSJ Series adapters use a classic side-pinned retention system for proven, reliable performance.FLUSH-MOUNT WITH TOP COVER»» 360-degree weld around the adapter provides 20 percent more weldLOSE THE HAMMER, NOT THE FLEXIBILITY.Simplify bucket tip replacement with hammerless CapSure retention. These tips are matchedto side-pin adapters, allowing the flexibility to use our conventional pin retentionif your application demands it.strength than a two-strap system.»» Adapter cover and half-arrow segment create a flush surfaceto keep the quarry floor clean, reducing potential tire damage.»» Adapter cover protects the adapter and welds in high-abrasionapplications like granite and iron ore.TWO-STRAP»» Offers a lower profile than flush-mount adapters.»» Allows for more penetration and higher productivity.»» Available with Abrasion Resistant Material.TWO-STRAP BOLT-ON»» Used on 988 wheel loaders for surge or stock piles.LOWEROPERATING COSTSSide-pin retrofit design used on J-styleadapters means the pin is reusable.ENHANCE JOBSITE SAFETY& MAINTENANCE TIMEA ¾-inch retainer lock requires nospecial tools and allows for hammerlessinstallation and removal.CHANGE OUTTIPS QUICKLY & EASILYPositive stop is cast into the tip toprevent over-rotation—just turn 180degrees to lock or unlock.SPEED UP YOURINSTALLATION TIMETip and retainer are one system, so there’sno special assembly or extra pieces.»» Gives you the flexibility to switch between cutting edge or teethwhen you need more penetration (such as a frozen pile).MECHANICALLY ATTACHED ADAPTER»» Used on 994 wheel loader for mechanically attached edges.»» Requires a C-clamp retainer.WHEEL LOADERSIZE CLASSA D A P T E R S AVA I L A B L E988J550Flush-Mount, Two-Strap, Bolt-On990J600Flush-Mount with Top Cover, Two-Strap992J700Flush-Mount with Top Cover, Two-Strap994J800Flush-Mount with Top Cover, Two-Strap,Mechanically Attached Adapter18 J SERIES SYSTEMJ SERIES SYSTEM 19

HAMMERLESS TIP & ADAPTER SYSTEMFEATURING CAPSURE RETENTIONCAPSURE TIP OPTIONSABRASIONWe offer four CapSure tip options designed for a range of jobsite conditions. Your Cat dealer can helpyou choose the one that offers the right balance of penetration and wear life for your application.HEAVY DUTY ABRASION»» Heavy Duty Abrasion tips are ideal for high-abrasion applications like sand,gravel and shot rock. They have the maximum amount of wear material—approximately 145 percent more—and the tip base features 35 percentmore surface area than Heavy Penetration tips.HEAVY PENETRATION»» Heavy Penetration tips are ideal for high-impact, hard-to-penetrate materials.They feature approximately 120 percent more material in the high wear areaas well as a sharp spade design with 70 percent less cross-sectional area onthe leading edge than Heavy Duty Abrasion tips.It’s fast, easy and safe with the CapSure locking system—just follow these four simple steps:13Insert pin and washerinto the adapter hole.Tighten 180 into the lockedposition with a 3/4” ratchet.20 CAPSURE RETENTION SYSTEM24»» Heavy Duty tips are the baseline for other tips. All wear comparisonsare to the Heavy Duty tip unless otherwise noted.PENETRATION PLUSSlide the tiponto the adapter.I M PA C TINSTALLATION & REMOVALHEAVY DUTYScan the QR Code tothe right to watch theinstallation video.»» Penetration Plus tips feature 30 percent more wear material and 25 percentless cross-sectional area. They self-sharpen as they wear.Remove by loosening 180 to the unlocked position.CAPSURE RETENTION SYSTEM 21

BASE EDGE SYSTEMSCAPSURE COMPATIBLE ADAPTER OPTIONSFASTEST INSTALLATION TIMES IN THE INDUSTRY.Our J Series adapters are matched with CapSure retention tips. You can choose hammerless or positivepin systems—giving you the flexibility you need when you need it. Full details about J Series adapterscan be found on page 18.Cat base edge systems go through a series of carefully controlled manufacturing processes todeliver maximum strength, durability and long life. They come completely welded and assembledwith no need for preheating, dramatically shortening your installation and replacement time.FLUSH-MOUNT WITH TOP COVERTWO-STRAP22 CAPSURE RETENTION SYSTEMTWO-STRAP BOLT-ONINCREASEDURABILITYA consistent heat-treat process maximizes strengthand resists abrasion. Shot blasting removes impuritiesthat can cause inclusions on a weld, and controlledcooling reduces the chance of stress points.SAVE INSTALLATION& REPLACEMENT TIMEButterbead is applied to the back side of thebase edge and the top strap of the corneradapter, so you can weld the edge onto thebucket without preheating.OPTIMIZE MACHINEPERFORMANCEBase edges are designed by Caterpillar engineersfor optimal performance on specific machines.MECHANICALLY ATTACHED ADAPTERCAPSURE RETENTION SYSTEM 23

BUTTERBEAD BASE EDGE ASSEMBLYBASE EDGE SYSTEMSBase edge replacement for 988-994 wheel loaders usually involves a base edge assembly, whichis a base edge with adapters welded in place at the factory. Choose from three shapes (straight,spade and stepped spade) and three levels of build to get the right protection for your application.GET MOREACCURACYSTRAIGHTThe protection you need, with no preheating required—that’s what you get with butterbead weld prep.This technique, which involves applying a layer of weld to a heat-treated, higher hardness part, makesit possible to weld a base edge to a bucket without preheating the hardened part. Choose from threeshapes (straight, spade and stepped spade) and three levels of build to get the right protection foryour application.Lasers place the adapters within0.1mm of specifications.SPADESPEED UP YOURINSTALLATION TIMEWeld prep eliminates the need for preheating,shortening edge installation time by 30-50 percent.GET MOREDURABILITYBase edges have the proper butterbeadweld because it is applied in the factory.STEPPED SPADEAngled Adapter24 BASE EDGE SYSTEMSDURABLE PROTECTION COMBINED WITH SHORTER INSTALLATION TIMES.Standard AdapterBASE EDGE SYSTEMS 25

BUTTERBEAD BASE EDGE ASSEMBLYThe chart below shows how much time and money you can save by using Cat baseedges prepared with butterbead weld. All 988-994 large wheel loaders have butterbeadbase edge offerings.B A S E E D G E T H I C K N E S S (mm)T I M E S A V E D (hours) 403 to 640 - 508 to 1250 - 6012 to 16 6516 to 20MECHANICALLY ATTACHEDADAPTER SYSTEM (MAA)ADAPTER RETENTION WITH NO HAMMERS OR WELDING.Featuring side-pin adapters and CapSure G.E.T. components, our MAA system uses a bolt-inwedge method to tighten a C-clamp, which locks the adapter securely in place every time.CHANGEADAPTERS FASTERHammerless system reduces changetime to less than 60 minutes—70 percentquicker than welded systems.IMPROVE SAFETYON YOUR JOBSITEBolt-in design eliminates the needfor welding and sledgehammers.LOWER YOUROPERATING COSTSFull base edge protection reduces wear.Side-pin nose designed forCapSure hammerless retention.26 BASE EDGE SYSTEMSBASE EDGE SYSTEMS 27

MECHANICALLY ATTACHED ADAPTER SYSTEM (MAA)FLUSH-MOUNT ADAPTER SYSTEMMORE UPTIME AND PRODUCTIVITY ON YOUR JOB.Our flush-mount adapter system is ideal for high-impact, high-abrasion applications. The larger adapterand cover offer greater durability and more wear protection than a traditional two-strap system.C-clamp secures MAA to the base edge.GET IMPROVEDADAPTER LIFEUpsized adapter resists impactbetter than a two-strap system.ENHANCEDURABILITYA 35-degree bevel on the adapter and baseedge provides a thicker edge sectionto reduce cracks and breakage.BOOSTUPTIMEComplete weld-around design provides20 percent more weld strength than atwo-strap system.SPEED UPCHANGE-OUT TIMESCover protects the adapter and welds.INCREASEPRODUCTIONAdapter cover matches half arrowthickness, providing a flat, clean floor.C-clamp uses a wedgesystem to adjust tension.28 BASE EDGE SYSTEMSBASE EDGE SYSTEMS 29

FLUSH-MOUNT ADAPTER SYSTEMNOTE: Investing in additional protection up front provides lower G.E.T. cost during production. Reducedmaintenance intervals usually outweigh any penetration differences.Adapter cover protects the weld bead.Strap is welded, even under the adapter.SERRATED EDGE SYSTEMPENETRATES LIKE A TIP, WITH NO ADAPTER REQUIRED.The serrated cutting edge increases the penetration capabilities of wheel loaders in highlycompacted soil or in applications that have higher impact loading requirements. This lendsgreater versatility to the machine without requiring bucket changes or the addition of otherG.E.T. to the existing bucket.SHORTEN YOURDIGGING CYCLESSelf-sharpening chamfers providethe best possible penetration.SIMPLIFYMAINTENANCEFlat floor offers easy cleanup on your jobsite.REDUCE YOURREPAIR COSTSBolt-on segments mean no welding, so youonly need to replace worn sections (988H and990H only). *See page 32 for example bucket.ENHANCEDURABILITYOne-piece edge means no loose parts or partsfalling into crushers (988H, 990H and 992G only).*See image below for example bucket.Flush-mount adapter base edgeassembly is shown with adapter covers.30 BASE EDGE SYSTEMSBASE EDGE SYSTEMS 31

BASE EDGE END PROTECTION (BEEP)SERRATED EDGE SYSTEMPROTECT YOUR CORNERS—WITHOUT CUTTING THEM.Reduce base edge end wear and subsequent corner adapter weld erosion with our BEEPdesign. It makes adapter replacement on the edge much easier when it’s time to rebuild thebase edge assembly.Bolt-On Segments(988H and 990H only)BOOSTYOUR UPTIMEThrough-hardened Rc 45 (Br 3.0) weldablesteel is easily installed in the shop or the field.EXTENDLIFEExtended base edge end protectsadapter corner welds.SPEED UPINSTALLATIONHeight and bevel are matched to the baseedge, so there’s no additional fabrication.One-Piece Edge(988H, 990H and 992G only)32 BASE EDGE SYSTEMSBASE EDGE SYSTEMS 33

SIDE & EDGE PROTECTIONBASE EDGE END PROTECTION SYSTEM (BEEP)BEEPs are available in a wide array of thicknesses and angles to fit 988-994 wheel loaders.Use this height, length and bevel angle chart to determine which BEEP best matches yourbase edge end profile.MAINTAIN YOUR PERFORMANCE EDGE.Protect your bucket’s structural integrity and enhance penetration with sidebar protectionand shear blocks.»» Sidebar Protectors (CapSure and traditional locking system)HEIGHT (H)LENGTH (L)BEVEL (Bv)BLUNTHEIGHT (Hb)THICKNESS (T)»» Half Arrows5035522.51525»» Top 22.52430763843535309040035354090369353540»» Segments»» CapSure ShroudsTHBvLHbPlug Weld34 BASE EDGE SYSTEMSBASE EDGE SYSTEMS 35

SIDEBAR PROTECTORSCAPSURE SIDEBAR PROTECTORSGet all the benefits of the sidebar protector without the hammer. CapSure sidebar protectorsuse hammerless locks for fast, easy installation and reduce the risk of injury.Protect your bucket’s structural integrity and enhance penetrationwith sidebars and shear blocks.INCREASEYOUR UPTIMEShear block protects the pin from extremeloads and breakage, helping ensure sidebarprotector retention.CUT YOURMAINTENANCE COSTSSidebar protector protects the bucket edge.990, 992 and 993 SBPSide-pinned design protectsthe bucket edge.994 SBPShear block bears theloads instead of the pins.Shear Block36 SIDE & EDGE PROTECTIONSIDE & EDGE PROTECTION 37

CAPSURE SHROUDSShorten change-out time without sacrificing base edge protection with these easy-to-installshrouds, available in a range of thicknesses and angles. Hammerless CapSure retentionshrouds were designed for high-abrasion bucket systems. Most shrouds fit to base edgesthat have a 35-degree bevel angle and are equipped with flush-mount adapters. Shrouds canbe matched with J or K Series adapters.SPEED UP YOURCHANGE-OUT TIMEIt’s easier to install a single castingthan two-piece protection.SIMPLIFY REMOVAL& INSTALLATIONHammerless system is fast and easyand reduces the risk of injury.BOOSTYOUR UPTIMEWear indicator holes signal change-outtime, so you can plan maintenance.LOWER YOUR OWNING& OPERATING COSTSPin lug is reusable.NOTE: Shrouds have a separate center, as well as separate left-hand and right-hand profiles,to account for spade base edges.MACHINEBASE EDGE (mm)B O LT SANGLE*98863435 99070435 70335 76422.5 76435 99390435 994100522.5 992*35-degree angle fits with a flush-mount adapter; 22.5-degree angle fits with a two-strap adapter.See base edge compatibility chart in appendix for further details.Base Edge Pin38 SIDE & EDGE PROTECTIONSIDE & EDGE PROTECTION 39

HALF ARROWS, TOP COVERS& SEGMENTSProtect your investment in buckets and base edges with these flexible components. Halfarrows allow for a smooth transition of material over the base edge to protect the leadingedge. Top covers complement the half arrows to protect the base edge fully. And segmentsare ideal for moving re-handled materials with medium impact and medium abrasion.SEGMENTSSegments give you more leading-edge wear material, extending life and reducingyour investment in piece parts.NOTE: Half arrows and segments each have a separate center, as well as separateleft-hand and right-hand profiles, to account for spade base edges.SEGMENTSSIMPLIFYMAINTENANCEMACHINEIndividual pieces that protect the edgecan be changed independently.988ENHANCEDURABILITYHalf arrows cover the leading edgefor smooth material transition.BOOSTYOUR UPTIMETop cover reduces wear on weld joints.990SAVE ONINVENTORY COSTSReversible segment creates more leadingedge wear material, reducing piece parts.992993SegmentsHalf Arrows*T H I C K N E S S (mm)B O LT S40*3453453404504604404504604604Features Abrasion Resistant Material (A.R.M.)Top Covers988 Bucket40 SIDE & EDGE PROTECTIONSIDE & EDGE PROTECTION 41

HALF ARROWSMACHINET H I C K N E S S (mm)HALF ARROWS & TOP COVERSHalf arrows and top covers offer significant baseedge protection—increasing life three to five timesover unprotected base edges.B O LT S45**3453454603604CAT DEALER BUCKET MANAGEMENT MAXIMUM PRODUCTIVITY & LOWEST OPERATING COSTYour Cat dealer makes it easy to choose the right G.E.T. for your machines and applications. In addition toa broad portfolio of products, your dealer offers the sales, service and technical support you need to keepproductivity high and operating costs low.988TOP COVERSMACHINET H I C K N E S S (mm) B O LT S A N G L E *98899025335 75425322.5 60425322.5 60425435 75425422.5 45325435 603990TRUST YOUR CAT DEALER TO:»» Select buckets and G.E.T. products to meet your application requirements. Caterpillar designsits products to maximize the productivity of your equipment, rather than simply fit onto it.»» Improve your operators’ ability to get the most out of your bucket and G.E.T. Expert advice helpsyou lower costs and reduce unscheduled maintenance.»» Simplify maintenance by tailoring G.E.T. systems to your needs. We listen to your challengesand develop solutions that fit your expectations, including custom products.»» Help you manage your bucket fleet and G.E.T. inv

that stays sharp through the life of the tip in the most severe applications. » Heavy Abrasion tips feature a redesign for the Cat Advansys system that results in 11 percent more usable wear material than K Series and a tip shape that stays sharp through the life of the tip. These tips are available with Abrasion Resistent Material (A.R.M.)*.