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all about us.Carpenter Ltd - Registered Office: Dinting Lodge Industrial Estate, Glossop, Derbyshire, SK13 6LE Tel: 44 (0)1457 861141 Fax: 44 (0)1457 863242E-mail us at sales.uk@carpenter.comwww.carpenter.ltd.uk

WELCOME TO CARPENTER . . .GRADUAL AND UNENDING IMPROVEMENTFounded by Rhodes Carpenterin 1948, in Richmond Virginia,Carpenter is the world’s leadingmanufacturer of polyurethanefoam and polyester fibrecomfort cushioning. Thecompany is still privately heldand solid thanks to longevity ofmanagement. We are successfulbecause we heed the lessonshistory teaches and enthusiasticbecause we take genuinepleasure in making excellentproducts and providing superiorcustomer service.Carpenter was born of the entrepreneurialspirit shaped by a sharp focus on what we dobest and nurtured by a passion for quality.Long before such terms became fashionable,we established our “core business”, practiced“total quality management”, and made“continuous improvement” our daily routine.23

WELCOME TO CARPENTER . . .GRADUAL AND UNENDING IMPROVEMENTCarpenter is the world's onlyvertically integratedmanufacturer of polyurethaneproducts, with its own Polyolmanufacturing plant in Texas andin-house chemical blendingdepartments.Carpenter leads the world in terms of researchand development, constantly investing in newequipment and innovative techniques to cutand shape foam.CARPENTER CAN HELP YOU TO DEVELOP NEW PRODUCTS WHICH WILL ENHANCE YOUR BUSINESS.This "investment in the future" is reflected inour approach to "Total Quality Management"and environmental protection.Carpenter UK operates a state of the artFoaming Plant. Based at Glossop, this plantuses only CO2 as a blowing agent. CarpenterUK is ISO 9001 certified.Recycling plays a significant role in the business.All our Bonded Foam products are made fromre-cycled off-cuts, either from our ownfactories or collected from our customers.Our polyester loft insulation is made fromre-cycled plastic bottles, normally destined forlandfill.We recycle from our waste stream and asmembers of the Buy Recycled Code, wepurchase recycled goods wherever possible.45

FOAM BLOCKYou probably come into contactwith Carpenter foam every dayand don't even know it.Carpenter foam is usedextensively in the furniture,bedding, automotive andconsumer markets.We offer a comprehensive range of standardand combustion modified foam slabstock andrebond foam. All of our foam is rigorouslytested to ensure product quality and isdelivered "just in time" through our owndistribution network.67

CONVERSIONCarpenter is constantly trying tofind new ways to shape foaminto ever more intricate andergonomic components. Ourinvestment programme issecond to none and we onlyuse the most advancedequipment available.What's more, our international liaison teamtravels the world to share best practice andensure consistent product quality, so that youcan specify Carpenter foam with completeconfidence, wherever you need it.Let us help you to develop new products suchas Richfill, the ultimate in upholstery fibreproviding durability, recyclability and comfortall in one.89

MEMORY FOAMCarpenter visco-elastic"Memory Foam" products arearguably the best you can buy.Sold under various brand namesthey compete at the highestlevel in the market.Our high technology process produces aunique feel which delivers superior productperformance and simply feels morecomfortable than the competition. Available ina wide range of densities and comfort levelsour mattresses, mattress pads and pillowscomply with all UK Fire Regulations and can beengineered to meet specific price points.1011

BEDDINGCarpenter leads the world inthe fabrication of highlyengineered foam basedproducts; nowhere is this moreimportant than in the beddingindustry. Computer aided design,combined with state of the artcutting techniques and industrialrobotics, allow us to developever more innovative ways ofcutting and shaping foam.Mattresses and mattress inlays are specificallyengineered to enhance support, maximise airflow and provide optimum levels oftemperature control, to deliver unbeatablelevels of comfort.WE ARE NOT AWARE OF ANY OTHER FOAM COMPANY THAT HASSUCH A DIVERSE RANGE OF TECHNOLOGIES AT ITS DISPOSAL.12Carpenter is one of the world's largestprocessors of polyester staple fibre. Ourcomputer controlled lines produce thermallybonded polyester fibre batting of unequalledconsistency. The Reinhart Technical Centre inRichmond,Virginia provides quality and designsupport for the wide variety of Richfibrepolyester products available around the world;these include carded and blown fibre polyester.13

BRANDED OR NOT?Carpenter foam has been thehidden component in famousfurniture & bedding for morethan fifty years. Unseen, unsung,but bringing comfort to millionsof consumers worldwide,every day.Over recent years, Carpenter has diversifiedinto the manufacture of toppers and pillows inboth foam and fibre, marketed through theConsumer Products Division. The ranges canbe engineered to satisfy varying market sectorsand to meet key price points to exactingquality standards.Ranges are available to retailers in either ownbrand labels or in a Carpenter generic brand:Isotonic, Comfort Creations & SleepbetterWHATEVER YOUR REQUIREMENTS, THERE IS A CARPENTER PRODUCT TO SUIT.1415

SNUG petsSnugkidsTMTM16SUPERIOR MEMORY FOAM PET BEDSFUN FURNITURESnugpets is a range of superiorpet beds, made from Carpentermemory foam. Designed to offera luxurious level of comfort andgive pets a restful and refreshingnight's sleep. Available in twostyles and three sizes, withdifferent fabric options, you canchoose between a full supportfoam pad or the softer feel of agranulated memory foamcushion.Snugkids and Snugpetsepitomise Carpenter'sinnovative approach to foamand our growing presence inthe retail market. Manufacturedin the UK, Snugkids is a range ofchildren's furniture, designed tobe colourful, funky and practical.The range includes foam sofasand chairs, solid foam cubesand memory foam bean bags.17

CARPETUNDERLAYCarpenter has been a majorsupplier of bonded and primepolyurethane carpet underlayfor more than 35 years. Unlikerubber based alternatives,polyurethane underlay will lastthe lifetime of the carpetHigh quality polyurethane underlay blocksmoisture, fights stains and odours, minimisessound transfer, provides thermal insulation andincreases air flow through the carpet, for moreefficient vacuuming.Carpenter has invested in state of the arttechnology to ensure that only premiumquality, recycled polyurethane foam is used inits bonded underlay.Carpenter bonded underlay is available in arange of different densities to suit differenttypes of carpet and the areas where they arebeing used.1819

ITCH FREE LOFT INSULATIONFREE THE ENVIRONMENT!Carpenter provides the nextgeneration of loft insulation. Ithas equivalent thermal insulationproperties to glass or rock wool,but is cleaner, greener and saferto install.Carpenter’s polyester fleece insulation ismanufactured from recycled materials. Eachrole takes at least 105 plastic bottles away fromlandfill, which along with its high performanceenergy saving properties, make it doubly goodfor the environment.Not only is it the perfect DIY product, it alsohas considerable benefits for builders andinstallation engineers. It is unaffected bymoisture on site and being totally itch free andnon-allergenic, it removes the need for gloves,masks and overalls, making it easier to satisfyhealth and safety requirements. Thanks to itslight weight and low energy manufacture, it canalso help to reduce the carbon footprint ofnew build projects.itch freeloft insulationmore open spaces Non-Allergenic, Non-IrritantMade using recycled materialsANOTHER BRIGHT IDEA FROM CARPENTER2021

TYREFILLRely is a high technologypolyurethane elastomer,developed by Carpenter tomake flat tyres on industrialvehicles a thing of the past. Relyfilled tyres are nail-proof,slag-proof even bullet-proof,saving down time and reducingmaintenance costs.The Rely system works by replacing the air inthe tyre with a resilient liquid compound whichwill not leak out even if the tyre becomes tornor punctured. The tyre is permanently inflatedto the correct pressure, improving the ride andincreasing the life of the tyre. As there is nochance of a sudden flat or blow out, Rely filledtyres also offer significantly improved levels ofsafety.DELIVERING IMPROVED LEVELS OF SAFETY AND COMFORT IS AT THEVERY HEART OF CARPENTER'S PHILOSOPHY.FORESTRYSKID STEERROCK QUARRYMININGLANDFILLEARTH MOVING2223

THE LOGICAL SOLUTION FOR THE MOST DEMANDING CONDITIONS FIRESEAL MAKES ENVIRONMENTS A SAFER PLACE TO BE.FIRESEAL"Super Safe" flexible foammattresses and pillows are usedextensively in prisons and highsecurity environments because oftheir combination of maximumfire resistance and comfort.Fireseal the leading name in highly flame retardantfoam is also used extensively in acousticengineering and air conditioning to make ourenvironment a safer and quieter place.ACOUSTIC ENGINEERINGAIR CONDITIONINGDUCT LINERSVERY HIGH FIRE RISKMATTRESSES & PILLOWSACOUSTIC ENCLOSURESACOUSTIC WALL PANELS2425

OUR CONCLUSIONDedicated to setting ever higher standards, thesuccess of Carpenter is based on technicalinnovation, exceptional product quality andoutstanding customer service.With its forward thinking customer orientatedapproach Carpenter is your natural choice ofbusiness partner.Big improvements or small improvements, theyare all important to Carpenter. There is always away to improve an existing product, create anew and better one, enhance our technology,reach new markets and respond moreintelligently to a customer.Our sole focus is comfort. We believe we haveno excuse for being less than the best.2627

all about us.Carpenter Ltd - Registered Office: Dinting Lodge Industrial Estate, Glossop, Derbyshire, SK13 6LE Tel: 44 (0)1457 861141 Fax: 44 (0)1457 863242E-mail us at sales.uk@carpenter.comwww.carpenter.ltd.uk

manufacturing plant in Texas and in-house chemical blending departments. Carpenter leads the world in terms of research and development, constantly investing in new equipment and innovative techniques to cut and shape foam. This "investment in the future" is reflected in our approach to "Total Quality Management" and environmental protection. Carpenter UK operates a state of the art Foaming .