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Air Force Materiel CommandUS Air ForceDigital EnterpriseCol Paul Harmer, PhDHQ AFMC/ENFeb 2019DISTRIBUTIONA. Approvedpublic release,unlimited.Derived from AFMC-2018-0355DISTRIBUTIONA. forApprovedfor distributionpublic release,distributionunlimited.
OSD’s Digital Engineering t de.htmlGeneral UseJun 2017 Page-2Distribution Statement A –. Distribution is unlimited.
Major Influences on ourEnterprise’s FutureAir ForceDigitalEngineeringStrategyDoD DigitalEngineeringStrategyAir Force DataStrategyAir Force DataSolution ArchitectureDISTRIBUTION A. Approved for public release, distribution unlimited.Integrity - Service - Excellence
More Influences on ourEnterprise’s FutureRapid Acq Memos SAF/AQ Rapid Prototyping Memo,13 Jun 18 Calls for use of DigitalEnterprise, Agile SW, etc. Go Faster with Rigor SAF/AQ DoDI 5000.02 and RapidAcquisition Memo, 10 Aug 18 “We get what we reward ” “ reward things like speedand digitization”DISTRIBUTION A. Approved for public release, distribution unlimited.Integrity - Service - Excellence
AF Digital Enterprise alPaper or Digital Artifacts:Reports & Technical DataDataModel-centric Artifacts:Spreadsheets, CAD, CFD, FEM, etc. & Associated Input& Results PERFORMANCECOSTCOSTLOGISTICSCOSTDigital Surrogate Artifacts:Interoperable, validated surrogate models ofsystem and subsystems at multiple levels ofabstractionAuthoritative Data SourceDISTRIBUTION A. Approved for public release, distribution unlimited.RELIABILITYCOSTCOST
Challenges Major Primes are implementing model-based processes “Dumbing down” deliverables per contractsOther DeliverablesCopy, Paste, ReformatSRR, PDR, Etc.Stop Double Work (Creating Models AND Digital Artifacts)Get Engineers back to doing EngineeringDISTRIBUTION A. Approved for public release, distribution unlimited.6
Digital Enterprise EcosphereDigital gitalTwinMDAOBig Data /Data AnalyticsMS&ADISTRIBUTION A. Approved for public release, distribution unlimited.NOT TO SCALE
What Model?Is Your Program Building Models for the Enterprise?Source: Ed Kraft, UT Space InstituteDISTRIBUTION A. Approved for public release, distribution unlimited.8
Cultural r-leading-change/DISTRIBUTION A. Approved for public release, distribution unlimited.
Enlist an Army, Enable ActionActive ProjectsDigital Engineering (DE)MS&AProduct Lifecycle ManagementCapability Initiative (PLM-CI)ERS Pilot - HPC for JSTARS AoAAir Force Systems EngineeringResource Center (AFSERC)Enterprise Cost Estimation throughLifecycle Simulations (ELIS)DEATHSTARDCGS for Digital EngineeringCREATEReinventing the Culture for aDigital EnterpriseTechnical Data NeedsDetermination Tool (TDNDT)Air Force JEDMICS Business ProcessAutomation Accelerator Program3-n-1 ToolMapping Disparate Taxonomiesof a Single Underlying SystemLogistics & SustainmentRapid Sustainment OfficeGround Based Strategic Deterrent(GBSD)LogITSmall Diameter Bomb IINLINE for NDIE-3 AWACS 40/45C-ABSAAImaging Drone for AircraftInspectionGearbox Repair - AdditiveManufacturingAdvanced Technology & TrainingCentersSeek EagleMASIESAgile Condor PodGround Based Space SurveillanceProtected Tactical EnterpriseService (PTES)Space Based Space SurveillanceProgramLong Range Anti Ship Missile(LRASM) AGM-158CEnabling the DLA BusinessProcesses for AMSBIRSMITRE Support to AF DEImplementationSEAMS and SMARTUQ AlignmentData Card EffortEngine Data TransformationMATE Enterprise ToolDevelopmentMITRE Sprint I, II, III EngineeringTools and DataLifecycle Cost Modeling Tools forElements of a DE EcosystemEngine Health Management(EHM)PEO ENGINESProduct Innovation PlatformNormalizing Management ofProduct Life Cycle DataDigital Engineering EnvironmentSandboxPrograms Implementing Digital EngineeringDigital GreenhouseB-52 CERPHC/AC/MC-130JKC-46A TankerJSTARS-RPresidential & National VoiceConferencing (PNVC)GPS Systems Engineering andIntegrationSpace FenceBattle Management Commandand Control (BMC2)Next Generation OverheadPersistent Infrared (Next Gen OPIR)Extending the Digital Thread fromthe A-10 SPO to the Shop FloorSMC Enterprise MBSE FrameworkArchitecture and PlansSim Common Architecture Reqs andStandards (SCARS)ISR FuturesB-52 RMPAdvanced Framework for Simulation,Integration, & Modeling (AFSIM)F-35 Systems EngineeringTransformation TeamLong Range Stand Off (LRSO)Remote Sensor EngineeringA-10 Wing Replacement ProgramIntegrated Dynamic Digital EngineeringEcosystem Cost-Model (IDEC)ModelBasedSystemsXX Aug2018/Version #XEngineering MBSE (SBIR)The future is here. It is just not evenly distributed- William GibsonDISTRIBUTION A. Approved for public release, distribution unlimited.10
Current Activities Engineering Enterprise Roadmap Update– AF Response to OSD DE Strategy AcqNet - DREN b/w , AO assigned, building process PLM-CI – Enterprise PLM licenses DE Guidebook Build-out– https://www.milsuite.mil/wiki/Portal:Digital Enterprise Guidebook Experiments and Implementations––––CDRLs, DIDs, PK LanguageProgram successes - AFLCMC ACE OfficeDE Cloud EnvironmentPrograms implementing DE, MBSE, MBE, DISTRIBUTION A. Approved for public release, distribution unlimited.11
Digital Engineering EnvironmentGuiding Questions What do we want our engineers doing tomorrow, thatthey aren’t doing today?– I’ve been asked to do Digital Eng. How do I do that? Can we build a “MS Office” for engineers?– Advanced tools available at the desktop GOTS/COTS tools available now. Do they integrate?– Tools used now by Automotive, Aerospace, Consumer Products, etc.– Can we use them in AF use cases?– Do they integrate? Can I pull and AF digital thread through them? Consider cloud 1st: Is a cloud-based environmentusable from the AFNET?DISTRIBUTION A. Approved for public release, distribution unlimited.12
DEEC Scope and rationPlatformIntegrationToolIntegrationPrototype Desired OutcomesFocus1. Identify DOTMLPF-P Implications2. Inform Scalable Strategy Decisions3. Develop R&D, Production, Deployment, and Sustainment Architecture Integration PlanDoDPartnersIndustryPartnersStructured / Unstructured / Meta; Dissimilar File Structures; Open Source Models;Real-time Collaboration; Discoverable – Publishable; AuthoritativeA-10 DataDISTRIBUTION A. Approved for public release, distribution unlimited.
DEEC Demonstration A-10 hydraulic slat mount drawing (2D PDF file)ingested and converted to 3D modelComputational Fluid Dynamics (CFD) for external aeroloading applied Inertial loads from slat actuation included Multi-vector loads applied for fatigue analysisShape and topology optimization applied to improvedesignHydraulic arminterface pointsreinforcedExcess framematerial removedDrawing converted into 3DModel and CFD appliedMulti-vector stressesanalyzedPart optimized forperformanceOptimized part is 15% lighter and operating life increased over 8xDISTRIBUTION A. Approved for public release, distribution unlimited.14
More Challenges Cyber Security– Need to protect our information Personnel– Culture– Training Industry Partnerships– Data rights– Contracting language– Standards Data– Size – Estimated petabytes at rest for large body aircraft– LOTAR – LOng Term Archive and RetrievalDISTRIBUTION A. Approved for public release, distribution unlimited.15
Long Term Archive and RetrievalLOTAR “Cool, you 3D-printed the save icon!”What is Your Program’s Data Strategy, Formats and Media?DISTRIBUTION A. Approved for public release, distribution unlimited.yougov.com16
Why we do thisGive ‘em the best! Bring ‘em home safe!17DISTRIBUTION A. Approved for public release, distribution unlimited.
QuestionsDISTRIBUTION A. Approved for public release, distribution unlimited.18
Technical Data Package DemoBird Strike AreaDamage to Leading EdgeFinal Installed RepairCNC Milling of Repair PartCAD Model of RepairTest fit of 3D Printed Repair PartDISTRIBUTION A. Approved for public release, distribution unlimited.19
Augmented Reality forAircraft MaintenanceAugmented reality leveraging a Digital Thread ecosystemto improve maintenance execution & data collectionDISTRIBUTION A. Approved for public release, distribution unlimited.
Digital Enterprise DISTRIBUTION A. Approved for public release, distribution unlimited. Derived from AFMC-2018-0355 . Solution Architecture Air Force Digital Engineering Strategy . Inform Scalable Strategy Decisions 3. Develop R&D, Production, Deployment, and Sustainment Architecture Integration Plan .
