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ewhichismanufactured in a cement factory, or specifically known as thebatching plant, according to a given set of proportions, and thendelivered to a work site, by truck mounted with mixers. Thisresults in a precise mixture, allowing specialty concrete mixturesto be developed and implemented on construction sites. Ready mixconcrete is sometimes preferred over on-site concrete mixingbecause of the volume it can produce with precision of proportionof mixtures and also due to reduced work site confusion. Using apre-determined concrete mixture reduces flexibility, both in thesupply chain and in the actual components of the concrete.www.entrepreneurindia.co
Ready mixed refers to concrete that is batched for deliveryfrom a central plant instead of being mixed on the job site.Each batch of ready-mixed concrete is tailor-made according tothe specifics of the contractor and is delivered to thecontractor in a plastic condition, usually in the cylindricaltrucks often known as "cement mixers."Ready-mixed concrete is particularly advantageous when smallquantities of concrete or intermittent placing of concrete arerequired. Ready-mixed concrete is also ideal for large jobswhere space is limited and there is little room for a mixingplant and aggregate stockpiles.www.entrepreneurindia.co
Ready-mixed concrete is often remixed once it arrives at thejobsite to ensure that the proper slump is obtained. However,concrete that has been remixed tends to set more rapidly thanconcrete mixed only once. Materials, such as water and somevarieties of admixtures, are often added to the concrete at thejobsite after it has been batched to ensure that the specifiedproperties are attained before placement.www.entrepreneurindia.co
Ready-mix concrete is also termed as the customized concreteproducts for commercial purpose. Ready-mix concrete (RMC)refers to concrete that is specifically manufactured fordelivery to the customer’s construction site in a freshly mixedand plastic or unhardened state. Concrete itself is a mixture ofPortland cement, water and aggregates comprising sand andgravel or crushed stone. In traditional work sites, each ofthese materials is procured separately and mixed in specifiedproportions at site to make concrete. Ready-mix concrete isbought and sold by volume – usually expressed in cubic meters(cubic yards in the US).www.entrepreneurindia.co
Ready-Mix Concrete Plantwww.entrepreneurindia.co
Advantages of Ready Mixed Concrete:Quality assured concrete: - Concrete is produced awmaterial.High speed of construction- Speed of construction can bevery fast in case RMC is used.Reduction in cement consumption by 10 – 12 % due to betterhandling and proper mixing. Further reduction is possibleif mineral admixtures or cementitious materials are used.Versatility in uses and methods of placing: The mix designof the concrete can be tailor made to suit the placingmethods of the contractor.www.entrepreneurindia.co
Since ready mixed concrete (RMC) uses bulk cement insteadof bagged cement, dust pollution will be reduced and cementwill be saved.Conservation of energy and resources because of saving ofcement.Environment pollution is reduced due to less production ofcement.With better durability of structure, their overall service lifeincrease and there is saving in life-cycle cost.Eliminating or minimizing human error and reduction independency on labour.Timely deliveries in large as well as small pours.www.entrepreneurindia.co
No need for space for storing the materials like coarse andfine aggregate, cement, water and ion/dismantling; no equipment to hire; no depreciation of costs.Reduced noise and air pollution; less consumption of petrolandDiesel and less time loss to business.www.entrepreneurindia.co
Uses:1.It is used in the construction of bridge, dam etc.2.It is used in the construction overhead roads, pools,multistoried building etc.3.It can be directly used at the construction site.4.It help greater element of automation and precision concrete mixing.5.A much higher quality and more constituent uniformityand increase standardization and speed which is done tentimes faster as compared to site mixed concrete.www.entrepreneurindia.co
The growing number of infrastructure projects, includingbridges, roads, dams, and airport expansion works, especiallyin developing nations is fueling the demand for ready-mixconcrete. The global ready-mix concrete market is thusexpected to witness high growth in the coming years. Some ofthe other reasons behind the growth of the market are highgovernment spending on construction, manufacturing, andpower plants, the growing population, and the trend ofurbanization.www.entrepreneurindia.co
On the basis of application, the global ready-mix concretemarket can be segmented into commercial building, ts,Theandconstruction of dams will lead to the rapid growth of theinfrastructure segment. The rise in the budget allocations bygovernments for infrastructure development will also prove tobe beneficial.www.entrepreneurindia.co
The global ready-mix concrete market can be segmented onthe basis of geography into Asia Pacific, North America,Europe, and the Rest of the World. Of these, it is most likelythat Asia Pacific will lead in the market owing to a growingnumber of new infrastructural projects in India, andurbanization in these countries are behind the growth of themarket in Asia Pacific.www.entrepreneurindia.co
Global Ready-Mix Concrete Market Volume, ByApplication, 2013 To 2024 (Million Tons)www.entrepreneurindia.co
RMC is being increasingly used as a building material forresidential & commercial buildings, manufacturing facilities,energy generation plants, roads and runways. Infrastructuredevelopment in emerging economies coupled with increasingtrend of urbanization are some of the key factors which areexpected to drive industry growth over the forecast ation,population growth and government infrastructural plans willincrease market growth. The government of India launchedsmart cities program to create cities equipped with goodinfrastructure offering high quality of life through smartsolutions, which is likely to spur the demand for RMC.www.entrepreneurindia.co
The demand for commercial buildings such as offices, schools,colleges, hospitals and shopping malls is increasing owing torapid economic development and modernization is expected tofuel market demand over the upcoming years. ailwaystations, stadiums and national highways will further drivethe usage of ready-mix concrete in the future. However,developed infrastructure in countries such as Germany and theU.S. is expected to restrict the usage of RMC and serve as themajor challenge for manufacturers over the forecast period.www.entrepreneurindia.co
ging countries including China, South Korea, and Indiaare expected to propel the demand for construction ofcommercial buildings such as shopping malls, schools, offices,colleges, banks, and hospitals.The global ready-mix concrete market is expected to reach USD954.7 billion by 2024. An increasing number of infrastructureprojects including roads, bridges, dams coupled with rapidairport expansion works in emerging countries will fuel growthover the next eight years. Furthermore, rising ities,construction infrastructure along with the growing populationwill augment industry expansion over the upcoming years.www.entrepreneurindia.co
Though the RMC sector in India is growing rapidly at a pace of25-30 per cent annually the business is still in its infancy – thegap between the organized and unorganized sector wide. Inindustrialized countries ready mix concrete forms around 7075 per cent of the market share. With India building up itsinfrastructure and cities see a spurt in Verticalization theready mix sector is expected to play an increasingly dominantrole mainly because it is seen as the most viable option eferred alternative for most real estate developers becausesite mixed concrete is dependent on the availability of labour.www.entrepreneurindia.co
Machinery Photographswww.entrepreneurindia.co
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Project at a Glance(USD inThousands)PROJECT AT A GLANCECOST OF PROJECTParticularsLand & Site DevelopmentExp.BuildingsPlant & MachineriesMotor VehiclesOffice AutomationEquipmentsTechnical Knowhow Fees& Exp.Franchise & OtherDepositsPreliminary& Pre-operativeExpProvision forContingenciesMargin Money - WorkingCapitalTOTALExisting 6.87902.51www.entrepreneurindia.coTotalMEANS OF FINANCEProposeParticularsExistingd220.00 Capital216.00 Share PremiumOther Type Share127.64 Capital60.00 Reserves & 000.000.000.0067.00 Cash Subsidy0.000.000.0040.00 Internal Cash AccrualsLong/Medium Term0.00 Borrowings0.000.000.000.00676.88676.885.00 Debentures / BondsUnsecured50.00 2.51116.87902.51 TOTAL
Project at a GlanceYea Annualised Book Debt DividrValueendEPSUSDCEPSUSD12 558.85 845.841205.82-3 952.9181326.8 1550.33-4 751672.3 1870.14-5291985.4 2161.05-645PerPer Share ShareUSD USD USD568.8 2400.0500.001521. 1800.07600.002848. 1200.06400.004520.96 600.00 0.006506.40 0.00 0.00www.entrepreneurindia.coRetainedEarningsPayo Probab P/E Yield Price/utleRatio Book ValueMarketPriceNo.ofTimesPer Share%USD %USD%558.8100.00 50.00 558.85 1.000.00952.9100.00 10.00 952.91 1.000.001326.1326.8100.00 87 0.0071.000.001672.1672.3100.00 32 0.0021.000.001985.1985.4100.00 44 0.0041.000.00
Project at a GlanceYearD. S. C. R.Debt / Equit Total Retury as- Net n onDepo Equit Worth NetsitsyWortDebthIndivid Cumula Overualtiveall(Number of times)(Number oftimes)%Initial12 1.261.261.541.542.982-3 1.701.470.720.721.753-4 2.201.702.17 0.310.311.084-5 2.771.930.110.110.715-6 rofitability RatioGPMPBTPAT%%%Asset CurresntTurno RatioverRatioNet P/VContri Ratiobution%3.009.961442.% 4.75% 3.18% 9711.691646.% 7.21% 4.65% 0112.821880.% 8.89% 5.67% 2613.512114.% 10.02% 6.35% 5113.912348.% 10.73% 6.79% 981.492.831.772.652.41
Project at a GlanceBEPBEP - Maximum Utilisation YearCash BEP (% of Installed Capacity)Total BEP (% of Installed Capacity)IRR, PAYBACK and FACRInternal Rate of Return . ( In %age )Payback Period of the Project is ( In Years )Fixed Assets Coverage Ratio ( No. of times )www.entrepreneurindia.co567.90%69.58%29.95%2 Years 3 Months12.525
Major Queries/Questions Answered in the Report?1. What is Ready Mix Concrete Manufacturingindustry ?2. How has the Ready Mix Concrete industryperformed so far and how will it perform in thecoming years ?3. What is the Project Feasibility of Ready MixConcrete Manufacturing Plant ?4. What are the requirements of Working Capital forsetting up Ready Mix Concrete Manufacturingplant ?www.entrepreneurindia.co
5. What is the structure of the Ready Mix ConcreteManufacturing Business and who are thekey/major players ?6. What is the total project cost for setting up ReadyMix Concrete Manufacturing Business?7. What are the operating costs for setting up ReadyMix Concrete Manufacturing plant ?8. What are the machinery and equipmentrequirements for setting up Ready Mix ConcreteManufacturing plant ?www.entrepreneurindia.co
9. Who are the Suppliers and Manufacturers of Plant& Machinery for setting up Ready Mix ConcreteManufacturing plant ?10. What are the requirements of raw material forsetting up Ready Mix Concrete Manufacturingplant?11. Who are the Suppliers and Manufacturers of Rawmaterials for setting up Ready Mix ConcreteManufacturing Business?12. What is the Manufacturing Process of Ready MixConcrete ?www.entrepreneurindia.co
13. What is the total size of land required for setting upReady Mix Concrete Manufacturing plant ?14. What will be the income and expenditures forReady Mix Concrete Manufacturing Business?15. What are the Projected Balance Sheets of ReadyMix Concrete Manufacturing plant ?16. What are the requirement of utilities andoverheads for setting up Ready Mix ConcreteManufacturing plant?17. What is the Built up Area Requirement and cost forsetting up Ready Mix Concrete ManufacturingBusiness?www.entepreneurindia.co
18. WhatarethePersonnel(Manpower)Requirements for setting up Ready Mix ConcreteManufacturing Business?19. What are Statistics of Import & Export for ReadyMix Concrete ?20. What is the time required to break-even of ReadyMix Concrete Manufacturing Business?21.What is the Break-Even Analysis of Ready MixConcrete Manufacturing plant?22.What are the Project financials of Ready MixConcrete Manufacturing Business?www.entepreneurindia.co
23. What are the Profitability Ratios of Ready MixConcrete Manufacturing Project?24. What is the Sensitivity Analysis-Price/Volume ofReady Mix Concrete Manufacturing plant?25.What are the Projected Pay-Back Period andIRR of Ready Mix Concrete Manufacturing plant?26. What is the Process Flow Sheet Diagram of ReadyMix Concrete Manufacturing project?www.entrepreneurindia.co
27.What are the Market Opportunities for settingup Ready Mix Concrete Manufacturing plant?28. What is the Market Study and Assessment forsetting up Ready Mix Concrete ManufacturingBusiness?29. What is the Plant Layout for setting up Ready MixConcrete Manufacturing Business?www.entrepreneurindia.co
Table of Contentsof theProject Reportwww.entrepreneurindia.co
1.1.1.1.2.INTRODUCTIONREADY MIX CONCRETECONCRETE BLOCKS2.2.1.2.2.USES AND APPLICATIONSREADY MIX CONCRETECONCRETE BLOCKS3. TYPES OF CONCRETE BLOCK4. PROPERTIES OF READY MIX CONCRETE5. ADVANTAGES & DISADVANTAGES OF READY MIX CONCRETE6. ADVANTAGES OF CONCRETE BLOCKS7. GUIDELINES ON USE OF READY MIXED CONCRETE8.8.1.8.2.EXPORT & IMPORT: ALL COUNTRIESEXPORT: ALL COUNTRIES FOR RMCIMPORT: ALL COUNTRIES FOR RMCwww.entrepreneurindia.co
8.3.8.4.EXPORT: ALL COUNTRIES FOR CONCRETE MIXERSIMPORT: ALL COUNTRIES FOR CONCRETE MIXERS9.9.1.9.2.9.3.9.4.9.5.RAW MATERIAL 0.1.10.2.MANUFACTURING PROCESSREADY MIX CONCRETECONCRETE BLOCKS11.11.1.11.2.PROCESS FLOW DIAGRAMREADY MIX CONCRETECONCRETE BLOCKS12. DIAGRAM OF READY MIX CONCRETE13. QUALITY CONTROL PROCESS FOR RMC PLANTSwww.entrepreneurindia.co
14.14.1.ENVIRONMENT POLLUTION AND EFFLUENT TREATMENTEFFLUENT TREATMENT PLANT EQUIPMENT:15. NAME OF THE USERS16. SUPPLIERS OF PLANT & MACHINERY17. SUPPLIERS OF RAW MATERIAL18.18.1.18.2.18.3.PHOTOGRAPHS/IMAGES FOR REFERENCEPRODUCT PHOTOGRAPHSMACHINERY PHOTOGRAPHSRAW MATERIAL PHOTOGRAPHS19. PLANT LAYOUT20. QUOTATION OF PLANT, MACHINERY AND EQUIPMENTS FROM SUPPLIERwww.entrepreneurindia.co
Project Financials Project at a GlanceAnnexure Assumptions for Profitability workings .1 Plant Economics .2 Production Schedule 3 Land & Building . 4Factory Land & BuildingSite Development Expenseswww.entrepreneurindia.co
Plant & Machinery . .5Indigenous MachineriesOther Machineries (Miscellaneous, Laboratory etc.) Other Fixed Assets . .6Furniture & FixturesPre-operative and Preliminary ExpensesTechnical KnowhowProvision of Contingencies Working Capital Requirement Per Month . 7Raw MaterialPacking MaterialLab & ETP Chemical CostConsumable Storewww.entrepreneurindia.co
Overheads Required Per Month and Per Annum . . 8Utilities & Overheads (Power, Water and Fuel Expenses etc.)Royalty and Other ChargesSelling and Distribution Expenses Salary and Wages . .9 Turnover Per Annum . 10 Share Capital .11Equity CapitalPreference Share Capitalwww.entrepreneurindia.co
Annexure 1 :: Cost of Project and Means of Finance Annexure 2 :: Profitability and Net Cash Accruals Revenue/Income/RealisationExpenses/Cost of Products/Services/ItemsGross ProfitFinancial ChargesTotal Cost of SalesNet Profit After TaxesNet Cash Accrualswww.entrepreneurindia.co
Annexure 3 :: Assessment of Working Capital requirements Current AssetsGross Working CapitalCurrent LiabilitiesNet Working CapitalWorking Note for Calculation of Work-in-process Annexure 4 :: Sources and Disposition of Fundswww.entrepreneurindia.co
Annexure 5 ::Projected Balance Sheets ROI (Average of Fixed Assets) RONW (Average of Share Capital) ROI (Average of Total Assets) Annexure 6::Profitability Ratios D.S.C.R Earnings Per Share (EPS) Debt Equity Ratiowww.entrepreneurindia.co
Annexure 7::Break-Even Analysis Variable Cost & Expenses Semi-Variable/Semi-Fixed Expenses Profit Volume Ratio (PVR) Fixed Expenses / Cost B.E.Pwww.entrepreneurindia.co
Annexure 8 to 11 :: Sensitivity Analysis-Price/Volume Resultant N.P.B.T Resultant D.S.C.R Resultant PV Ratio Resultant DER Resultant ROI Resultant BEPwww.entrepreneurindia.co
Annexure 12 :: Shareholding Pattern and Stake Status Equity Capital Preference Share Capital Annexure 13 :: Quantitative Details-Output/Sales/Stocks Determined Capacity P.A of Products/Services Achievable Efficiency/Yield % of Products/Services/Items Net Usable Load/Capacity of Products/Services/Items Expected Sales/ Revenue/ Income of Products/ Services/Itemswww.entrepreneurindia.co
Annexure 14::Product wise Domestic SalesRealisation Annexure 15::Total Raw Material Cost Annexure 16::Raw Material Cost per unit Annexure 17::Total Lab & ETP Chemical Cost Annexure 18::Consumables, Store etc. Annexure 19::Packing Material Cost Annexure 20::Packing Material Cost Per Unitwww.entrepreneurindia.co
Annexure 21::Employees Expenses Annexure 22::Fuel Expenses Annexure 23::Power/Electricity Expenses Annexure 24::Royalty & Other Charges Annexure 25::Repairs & Maintenance Expenses Annexure 26::Other Manufacturing Expenses Annexure 27::Administration Expenses Annexure 28::Selling Expenseswww.entrepreneurindia.co
Annexure 29 :: Depreciation Charges – as per Books (Total) Annexure 30 :: Depreciation Charges – as per Books (P &M) Annexure 31 :: Depreciation Charges - as per IT Act WDV(Total) Annexure 32 :: Depreciation Charges - as per IT Act WDV(P & M) Annexure 33 :: Interest and Repayment - Term Loans Annexure 34 :: Tax on Profits Annexure 35 :: Projected Pay-Back Period and IRRwww.entrepreneurindia.co
Reasons for Buying our Report: This report helps you to identify a profitable project for investingor diversifying into by throwing light to crucial areas like industrysize, market potential of the product and reasons for investing in theproduct This report provides vital information on the product like it’scharacteristics and segmentation This report helps you market and place the product correctly byidentifying the target customer group of the productwww.entrepreneurindia.co
This report helps you understand the viability of the project bydisclosing details like machinery required, project costs andsnapshot of other project financials The report provides a glimpse of government regulationsapplicable on the industry The report provides forecasts of key parameters which helps toanticipate the industry performance and make sound businessdecisionswww.entrepreneurindia.co
Our Approach: Our research reports broadly cover Indian markets, present analysis,outlook and forecast for a period of five years. The market forecasts are developed on the basis of secondaryresearch and are cross-validated through interactions with theindustry players nformation from such sources is processed by us and included in thereportwww.entrepreneurindia.co
Scope of the ReportThe report titled “Market Survey cum Detailed Techno EconomicFeasibility Report on Ready Mix Concrete with Concrete Blocksprovides an insight into Ready Mix Concrete market in India with focuson uses and applications, Manufacturing Process, Process Flow Sheets,Plant Layout and Project Financials of Ready Mix Concrete project. Thereport assesses the market sizing and growth of the Indian Ready MixConcrete Industry. While expanding a current business or whileventuring into new business, entrepreneurs are often faced with forediversifying/venturing into any product, they wish to study thefollowing aspects of the identified product:www.entrepreneurindia.co
Good Present/Future Demand Export-Import Market Potential Raw Material & Manpower Availability Project Costs and Payback PeriodWe at NPCS, through our reliable expertise in the projectconsultancy and market research field, have demystified thesituation by putting forward the emerging business opportunityin the Ready Mix Concrete sector in India along with itsbusiness prospects. Through this report we have identifiedReady Mix Concrete project as a lucrative investment avenue.www.entrepreneurindia.co
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Niir Project Consultancy Services (NPCS)can provide Detailed Project Report onSetting up a Ready-Mix ConcreteManufacturing Plant.Ready-Mix Concrete (RMC Plant) withConcrete Blocks, Batching, Mixing &Transporting ConcreteSee neurindia.co
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Download Complete List of ProjectReports: Detailed Project ReportsNPCS is manned by engineers, planners, specialists, financial experts,economic analysts and design specialists with extensive experience inthe related industries.Our Market Survey cum Detailed Techno Economic Feasibility Reportprovides an insight of market in India. The report assesses the marketsizing and growth of the Industry. While expanding a current business orwhile venturing into new business, entrepreneurs are often faced withthe dilemma of zeroing in on a suitable product/line.www.entrepreneurindia.co
And before diversifying/venturing into any product, they wish to studythe following aspects of the identified product:Good Present/Future DemandExport-Import Market PotentialRaw Material & Manpower AvailabilityProject Costs and Payback PeriodThe detailed project report covers all aspect of business, from analyzingthe market, confirming availability of various necessities such asManufacturing Plant, Detailed Project Report, Profile, Business Plan,Industry Trends, Market Research, Survey, Manufacturing Process,Machinery, Raw Materials, Feasibility Study, Investment Opportunities,Cost and Revenue, Plant Economics, Production Schedule,www.entrepreneurindia.co
Working Capital Requirement, uses and applications, PlantLayout, Project Financials, Process Flow Sheet, Cost of Project,Projected Balance Sheets, ProfitabilityRatios, BreakEvenAnalysis. The DPR (Detailed Project Report) is formulated byhighlyaccomplishedand experiencedconsultantsand themarket research and analysis are supported by a panel of expertsand digitalized data bank.We at NPCS, through our reliable expertise in the projectconsultancy and market research field, have demystified thesituation by putting forward the emerging business opportunityin India along with its business prospects Read morewww.entrepreneurindia.co
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in developing nations is fueling the demand for ready-mix concrete. The global ready-mix concrete market is thus expected to witness high growth in the coming years. Some of the other reasons behind the growth of the market are high government spending on construction, manufacturing, and p
