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Global Distributor of Henkel LOCTITE(800) 888-0698 info@ellsworth.comLED Design Guide
2 Henkel LED Design GuidePages4-5Roadway and Parking Lot LightingPages6-7Industrial and Commercial LightingLED Solutions from HenkelHenkel Corporation, a global leader in adhesive, sealing and pottingtechnologies, offers a wide range of product solutions engineered for thedesign and manufacture of light-emitting diode (LED) lighting devices.Typical applications include lens bonding and sealing, potting, generalbonding and threadlocking. All Henkel products undergo rigorous testingand qualifying in our labs and are backed by an exceptional customer supportteam. Whatever the need, Henkel will work with you to find a solution.For more information, call 1-800-LOCTITE (562.8483)or visit www.henkelna.com/LED
Henkel LED Design Guide 3Pages8-9Consumer / Residential LightingPages10-11Architectural LightingLED Products and Dispensing Equipment Tables:Lens Bonding & Sealing12Potting13General Bonding14Threadlocking15Dispensing Equipment16
4 Henkel LED Design GuideLamp heads used for exterior streetlighting and parking lots mustwithstand exposure to the elements,hot/cold temperature extremes,dust, dirt and road vibration. UsingHenkel’s lens sealing, potting, bondingand threadlocking products in lamp-headdesign and manufacturing ensures long lifeand trouble-free operation.Did YouKnow?The average life of an LEDcan be as long as 50,000hours. Compare this tothe 1,000-hour life of anincandescent bulb and the8,000-hour life for compactfluorescents (CFLs).
Henkel LED Design Guide 5Roadway and Parking Lot LightingThreadlockingGeneral BondingLoctite ProductLoctite tionTME-30CLE-90FLTMH3300TMMedium strength, primerlessMedium strength, high temp.Medium strength, semisolidHigh strength, primerlessHigh strength, semisolid2-part, clear, epoxy adhesive2-part, flexible, epoxy adhesive2-part, structural acrylic,plastic and composite bonder435TMLow-viscosity, instant adhesiveTMUK 1366 B1O 2-part, flexible, polyurethaneadhesivePottingLoctite -part, flame retardant, epoxy5620TM2-part, ultra-clear, siliconeLens Bonding & SealingLoctite Product5510DescriptionTMOne-component elastomeric sealant Superflex5050TMOne-component RTV sealantUV cure silicone adhesiveand sealant5600TM2-part, fast cure, silicone adhesiveand sealantE-30CLTM2-part, clear, epoxy adhesive2-part, explosion-proof, epoxy2-part, general-purpose,polyurethane epoxy
6 Henkel LED Design GuideIndustrial and commercial lighting applicationsinclude factories, office buildings, shoppingmalls and retail stores. Facilities likethese require component reliability andsustainable solutions to help reduceoperating expenses and maintenancecosts. Henkel bonding, lens sealingand potting solutions can help.Did YouKnow?LEDs project light forward,while most other lightsources emit light in alldirections. This makes LEDsoptimal for spotlights andfloodlights.
Henkel LED Design Guide 7Industrial and Commercial LightingGeneral BondingLoctite part, clear, epoxy adhesive2-part, flexible, epoxy adhesive2-part, structural acrylic,plastic and composite bonderLoctite ProductE-40EXP3173/3184TM435TMLow-viscosity, instant adhesiveTMUK 1366 B1O 2-part, flexible, polyurethaneadhesiveLens Bonding & SealingLoctite Product5510DescriptionTMOne-component elastomeric sealant Superflex5050TMDescriptionTMOne-component RTV sealantUV cure silicone adhesiveand sealant5600TM2-part, fast cure, silicone adhesiveand sealantE-30CLTM2-part, clear, epoxy adhesive2-part, explosion-proof, epoxy2-part, general-purpose,polyurethane epoxy3145/3165TM2-part, flame retardant, epoxy5620TM2-part, ultra-clear, silicone
8 Henkel LED Design GuideThe use of LEDs for residentialand consumer lighting is growingas incandescents become obsoleteand concerns remain over the safetyand disposal risk of CFLs. Henkel’sbonding and potting technologies can helpmanufacturers build a better, more reliableand potentially lower-cost bulb.Did YouKnow?LEDs can be switchedon and off instantly andgive off full strengthimmediately, unlike CFLs.
Henkel LED Design Guide 9ApplicationConsumer / ResidentialLightingGeneral BondingLoctite ProductDescriptionTME-30CLE-90FLTMH3300TM2-part, clear, epoxy adhesive2-part, flexible, epoxy adhesive2-part, structural acrylic,plastic and composite bonder435TMLow-viscosity, instant adhesiveUK 1366 B1OTM 2-part, flexible, polyurethaneadhesivePottingLoctite ProductDescriptionTME-40EXP3173/3184TM2-part, explosion-proof, epoxy2-part, general-purpose,polyurethane epoxy3145/3165TM2-part, flame retardant, epoxy5620TM2-part, ultra-clear, silicone
10 Henkel LED Design GuideSafety is of paramount concern when it comes to swimmingpool, deck and outdoor lighting. Henkel’s lens sealing, pottingand threadlocking materials can help achieve a safe, reliable,watertight enclosure to ensure the integrity of underwater andweather-exposed lighting components.Did YouKnow?LED stands forlight-emitting diode.Did YouKnow?The standard unit ofmeasurement that definesthe output or brightness ofan LED is called a lumen.The more lumens an LEDhas, the brighter the light.
Henkel LED Design Guide 11Architectural LightingThreadlockingLoctite ProductTM243246TM248TM263TM268TMDescriptionMedium strength, primerlessMedium strength, high temp.Medium strength, semisolidHigh strength, primerlessHigh strength, semisolidLens Bonding & SealingLoctite Product5510TMDescriptionOne-component elastomeric sealantSuperflex One-component RTV sealant5050TMUV cure silicone adhesiveand sealant5600TM2-part, fast cure, silicone adhesiveand sealantE-30CLTM2-part, clear, epoxy adhesiveGeneral BondingPottingLoctite ProductDescriptionE-40EXPTM3173/3184TM2-part, explosion-proof, epoxy2-part, general-purpose,polyurethane epoxy3145/3165TM2-part, flame retardant, epoxy5620TM2-part, ultra-clear, siliconeLoctite ProductDescriptionTME-30CLE-90FLTMH3300TM2-part, clear, epoxy adhesive2-part, flexible, epoxy adhesive2-part, structural acrylic,plastic and composite bonder435TMLow-viscosity, instant adhesiveTMUK 1366 B1O 2-part, flexible, polyurethaneadhesive
12 Henkel LED Design GuideLens Bonding & SealingSolutionLoctite 5510 Adhesive/SealantLoctite Superflex Non-Corrosive RTVLoctite 5050 Fastgasket Loctite 5600 Silicone SealantLoctite E-30CL ChemistrySMP†SiliconeUV Silicone2-Part SiliconeEpoxyKey FeaturesGood UV resistanceUL 94 HB ratedBonds well to highlyflexible bond linesFast cureMedium fixture,chemical resistantColorWhite, Grey,Clear, BlackClearClearBlack, Grey, AlmondClearMix ity (cP)PastePastePastePaste10,000Shear Strength (psi)250N/AN/A3603,100Temperature RangeUp to 200ºFUp to 500 FUp to 350 FUp to 350 FUp to 250 FFixture TimeTack-free – 30 min.Full strength – 24 hrs.Tack-free – 25 min.Full strength – 24 hrs.Tack-free – 60 sec.Full cure – 24 hrs.Tack-free – 60 sec.Full cure – 24 hrs.Tack-free 180 min.Full cure – 24 hrs.Cure MethodMoistureMoistureMoistureMoisture2-Part static mixDescriptionsLoctite 5510 Adhesive/SealantA multipurpose productbased on Flextec Technology suitablefor many adhesive andsealant applications. Itoffers a fast skin timeand cures to a tack-freesurface. Its outstandingadhesion and toughnessmake it ideal for bondingand sealing betweendissimilar substrates thatare subjected to jointmovement or 0*Package Size300 ml cartridge, white50 lb. pail, white250 kg drum, white300 ml cartridge, clear40 lb. pail, clear190 kg drum, clear300 ml cartridge, black50 lb. pail, black250 kg drum, black300 ml cartridge, grey50 lb. pail, grey250 kg drum, greyLoctite Superflex Non-Corrosive RTVSealantLoctite 5050 Loctite 5600 Fastgasket Silicone Silicone SealantTwo-Part/NoncorrosiveAdhesive SealantOffers resistance to water,steam, chemicals, andUV ozone exposure. Alsoadheres to a wide range ofsubstrates (glass, rubber,wood, ceramics, andpainted surfaces).A UV light curing siliconefor high speed adhesion,gasketing and sealingapplications. Highadhesion for difficult-tobond substrates.P/N5138751388Package Size80 ml tube300 ml cartridgeP/NPackage Size1212166 300 ml cartridge1212165 40 lb. pailLoctite E-30CL Hysol Epoxy AdhesiveFast, 5-minute fixture,high adhesion, flexibleadhesive/sealant.Available in Black, Greyand Almond.An ultra-clear/lowviscosity, impact resistantepoxy with a 30-minutework life. An excellentglass bonder. Exhibitsexceptional chemicalresistance.P/NPackage Size41327 440 lb. drum, A41732 575 lb. drum, B922122 4.5 gallon pail, A922089 3.5 gallon pail, B922546 400 ml dual cartridge922129 440 lb. drum, A41732 575 lb. drum, B922128 4.5 gallon pail, A922089 3.5 gallon pail, B922544 400 ml dual cartridge924107 4.5 gallon pail, A922089 3.5 gallon pail, BP/NPackage Size29329 50 ml dual cartridge29330 200 ml dual cartridge29331 400 ml dual cartridge†SMP Silane-modified polymer.*Made-to-order item.
Henkel LED Design Guide 13PottingPOTTINGSolutionLoctite E-40EXP ChemistryEpoxyKey FeaturesExtended rBrownWhiteMix Ratio2:1Viscosity (cP)20,0002,2502,25013,40013,400200 (Mixed)Shear Strength (psi)2,000N/AN/AN/AN/AN/ATemperature LimitUp to 250 FUp to250 FUp to250 FUp to250 FUp to250 FN/AWork Life35 min.45 min.45 min.2.5 to3 hrs.2.5 to3 hrs.5 min.Cure Method2-Part static mix2-Partmix2-Partmix2-Partmix2-Partmix2-Part mixand moisture cureDescriptionsLoctite 3173 / 3184 2-CompUrethane2-CompUrethane15:85 by weight1:4.8 by volumeLoctite E-40EXP Hysol EpoxyPotting CompoundLoctite 3173 Hysol PolyurethaneResinExplosion Proof/Chemical ResistantAn epoxy designed forpotting electrical motorsused in hazardouslocations. Compliant withUL-674 for explosion-proofelectric motors. Excellentchemical resistance.Low viscosity pottingcompound used with3184TM hardener, to meetUV94V-0 flammabilityrating at 3/8 in. e Size50 ml dual cartridge200 ml dual cartridge5 gallon pail, part A5 gallon pail, part BP/N399843998539986*Package Size1 quart can1 gallon pail5 gallon pailLoctite 3184 Hysol PolyurethaneHardenerA two-part polyurethanesystem to be used withLoctite 3173 Hysol Resin to meet UL 94V-OFlammability Rating at 3/8in. thickness.P/N3939839397*Package Size1 gallon pail5 gallon pailLoctite 3145 / 3165 ackLoctite 5620 2-Part SiliconeFast cure, ultra-clearClearClear100:6 by weight9.7:1 by volumeLoctite 3145 Hysol Epoxy ResinA potting compoundresin that is formulatedto offer improved flameretardance when mixedwith HYSOL EpoxyHardener (3160, 3162,3163, 3164, 3165).P/N40512Package Size1 gallon pailLoctite 3165 Hysol EpoxyHardenerUsed with Loctite 3145 Hysol Epoxy Resin tooffer improved flameretardance.P/N393951:1Loctite 5620 Silicone PottingCompoundUltra-Clear/Fast CureTwo-part, ultra-clear,fast cure, noncorrosivesilicone. Transparent incolor. Ideal for sealant,or potting applicationsthat require a transparentsilicone. Fast roomtemperature cure.P/N12575931257595125759712575941257596Package Size50 ml dual cartridge40 lb. pail, part A40 lb. pail, part B400 lb. drum, part A400 lb. drum, part BPackage Size1 quart can*Made-to-order item.
14 Henkel LED Design GuideGeneral BondingSolutionLoctite E-30CL Loctite E-90FL Loctite H3300 Loctite 435 Loctite UK1366 B10 ChemistryEpoxy2-Part EpoxyMMACyanoacrylate2-Part PolyurethaneKey FeaturesMedium fixture,chemical resistantFlexibleFast work timeRubber-toughened,surface insensitiveFlexible structuralbonderColorClearOpaque GreyYellowClearGreenMix Ratio2:11:11:11-Component4:1Viscosity (cP)10,00040,000110,00017533,760Shear Strength (psi)3,1008103,3502,7001,550Temperature LimitUp to 250 FUp to 250 FUp to 300 FUp to 225 FUp to 250 FWork Life30 min.90 min.5 min.30 sec.10 min.Cure Method2-Part static mix2-Part static mix2-Part static mixHumidity2-Part static mixDescriptionsLoctite E-30CL Hysol EpoxyAdhesiveLoctite E-90FL Hysol EpoxyAdhesiveLoctite H3300 Loctite 435 Structural Adhesive Instant AdhesiveAn ultra-clear, lowviscosity, impact resistantepoxy with a 30-minutework life. An excellentglass bonder. Exhibitsexceptional chemicalresistance.FlexibleA non-sag, fast fixturingstructural adhesive forbonding a variety ofsubstrates.P/NPackage Size29329 50 ml dual cartridge29330 200 ml dual cartridge29331 400 ml dual cartridgeA grey, impact-resistant,toughened epoxy with a90-minute work life.P/NPackage Size29309 50 ml dual cartridge29311 400 ml dual cartridgeFast FixtureP/N830208301983024*83022*Package Size50 ml dual cartridge400 ml dual cartridge40 lb. pail, adhesive40 lb. pail, activatorLoctite UK1366 B10 Flexible StructuralLow viscosity toughened BonderCA with increasedflexibility, peel strengthand resistance to shock.Surface insensitive,providing excellentbond strengths to mostmaterials.A green, highly flexiblebonder with excellentmoisture resistance andvery good impact strength.Structural strength onmetals and plastics.P/N40994409951668032Package Size20 g bottle1 lb. bottleP/NPackage Size415 ml cartridge*Made-to-order item.
Henkel LED Design Guide 15ThreadlockingSolutionLoctite 243 ThreadlockerMedium StrengthLoctite 246 ThreadlockerMedium StrengthLoctite 248 ThreadlockerMedium StrengthLoctite 263 ThreadlockerHigh StrengthLoctite 268 ThreadlockerHigh StrengthChemistryLiquid AnaerobicLiquid AnaerobicSemisolid AnaerobicLiquid AnaerobicSemisolid AnaerobicKey FeaturesGeneral-purposeHigh temperatureSemisolid stickGeneral-purposeSemisolid stickColorBlueBlueBlueRedRedViscosity (cP)1,300/3,000Thixotropic2,600Semisolid1,250 / 4,250SemisolidTorque(in.-lbs.)106 / 26130 / 35110 / 43275 / 290220 / 34Temperature Limit360ºF450 F300ºF360 F300ºFFixture Time5 min.10 min.10 min.10 min.20 min.Cure cDescriptionsLoctite 243 ThreadlockerLoctite 246 ThreadlockerLoctite 248 ThreadlockerLoctite 263 RedThreadlockerLoctite 268 ThreadlockerMedium Strength/PrimerlessMedium StrengthSemisolid/MediumStrengthHigh Strength/PrimerlessSemisolid/High StrengthSemisolid stick form isconvenient, portable andgreat for hard-to-reachapplications. Loctite 248 Threadlocker is theideal general-purposethreadlocker for all nutand bolt applications,especially fastenersbetween 1/4 in. and 3/4in. Removable with handtools.Versatile, high strengthliquid threadlocker.Reliably locks and sealsmetal fasteners up to 1in. Engineered to cureconsistently on a varietyof metals, despite minorsurface contaminants.Works on steel, stainlesssteel and most platedfasteners. Tolerates threadlubrication, anti-corrosionand protection fluids.Rated for 360 F (180 C).Heat required for removal.This convenient semisolidstick form is portableand less messy. Itshigh strength preventsloosening of threadedfasteners. Well-suited forheavy-duty applications.Heat required for removal.High temperature, mediumVersatile, medium strength strength threadlocker.The thixotropic nature ofliquid threadlocker.Loctite 246TM reducesReliably locks and sealsthe migration of liquidmetal fasteners up toproduct after application3/4 in. Engineered to cureto the substrate.consistently on a varietyP/NPackage Sizeof metals, despite minor2951310 ml bottlesurface contaminants.2951450 ml bottleWorks on steel, stainless29515250 ml bottlesteel and most platedfasteners. Tolerates threadlubrication, anti-corrosionand protection fluids.Rated for 360 F (180 C).P/NPackage Size1330255 0.5 ml capsule1329837 10 ml bottle1329467 50 ml bottle1329505 250 ml bottle1330333 1 liter bottleP/N3768437087Package Size9 g stick19 g stickP/N13305821330583133058513303351330334Package Size0.5 ml capsule10 ml bottle50 ml bottle250 ml bottle1 liter bottleP/N3768537686Package Size9 g stick19 g stick
Dispensing EquipmentTwo-Part DispensingOne-Part DispensingProductLoctite 50 mlDual CartridgeManual ApplicatorP/N98472983436 (200 ml)983438 (400 ml)985246 (490 ml)983437 (200 ml)983439 (400 ml)985249 (490 ml)9700298319AUsed to Dispense2-ComponentEpoxies, Urethanes,Methacrylates2-ComponentEpoxies, Urethanes,Methacrylates2-ComponentEpoxies, Urethanes,MethacrylatesSilicones & MSPolymersSilicones & MSPolymersPackage Types/Sizes50 ml dual cartridge,1:1, 2:1, 4:1200 ml dual cartridge400 ml dual cartridge490 ml dual cartridge200 ml dual cartridge400 ml dual cartridge490 ml dual cartridge300 ml cartridge300 ml cartridgeViscosity RangeLow to HighHigh to PasteHigh to PasteMedium to HighLow to .S.A.Henkel CorporationEngineering AdhesivesOne Henkel WayRocky Hill, Connecticut 06067Tel: 1.800.LOCTITE (562.8483)Tel: 860.571.5100Fax: 860.571.5465Loctite 200 ml/400 ml Loctite 200 ml/400 mlLoctite 300 mlLoctite 300 mlDual CartridgeDual CartridgePneumatic Cartridge Pneumatic CartridgeManual ApplicatorsPneumatic ApplicatorsDispenserDispensing RetainerCanadaHenkel Canada CorporationEngineering Adhesives2515 Meadowpine Blvd.Mississauga, Ontario L5N 6C3Tel: 1.800.263.5043 (within Canada)Tel: 905.814.6511Fax: 905.814.5391www.henkelna.com/ledGlobal Distributor of Henkel LOCTITE(800) 888-0698 info@ellsworth.comAll marks used are trademarks and/or registered trademarks of Henkel and/or its affiliates in the U.S. and elsewhere. registered in the U.S. Patent and Trademark Office. Henkel Corporation, 2012. All rights reserved. 9129/LT-6558 (7/12)
LED Design Guide Global Distributor of Henkel LOCTITE (800) 888-0698 info@ellsworth.com. Roadway and Parking Lot Lighting Pages4-5 Industrial and Commercial Lighting Pages6-7 LED Solutions from Henkel Henkel Corp
