(Formerly Manrochem Engineering Private Limited)

Transcription

(Formerly Manrochem Engineering Private Limited)

Project Management, Detailed Engineering,Design, Drafting and Safety-RegulatoryService CompanyWe Are:“ProU India”

Established in 2006A Processes UnlimitedInternational Inc., USAcompany with partnersManrochem, India andGPC, BahrainLocated in Chennai, India –the intellectual capitalSpecialists in Design,Drafting and DetailEngineering Services

The Best From the PartnersGPC

ProU brings expertise in Basic Engineering and conceptualization forOil, Gas IndustryInstrumentation controls – logic andprogrammingProject Management TechniquesProject Scheduling to dovetail expansion to aplanned shut down of existing operationsProcess Engineering and Concepts for foodand beverages

Manrochem brings expertise in Basic Engineering and conceptualization for processindustriesDesigns meeting regulatory requirements in food andpharmaceutical industriesHSE and Quality Management Systems – compliance tocurrent Good Manufacturing PracticesTechno Economic Feasibility StudiesSpecialty and fine chemical industry experienceProcess Engineering and special equipment/ systemdesign for nutraceuticals/ natural products/phytochemicals

Gulf Process CompanyGPC brings expertise in System Integration for field instrumentationInstrumentation and control system for oil andgas fieldsContinuous emission monitoringAnalyzers/ shelters for remote monitoring – fieldinstruments and telecommunicationCustomer needs identification and marketingnetwork in the Middle East

-Process / chemical-Mechanical andpiping-System andcontrols-Electrical-Instrumentation-Civil / structuralEngineeringServicesProcurementProU India-InternationalProjectExecution –ProU, GPC,Manrochem UK:-Latin America,Middle East,Russia,Kazakhstan, FarEast, rocurementManagement-Expediting &Inspection-Logistics Transportation- EHS asedSafety Programdevelopment-Process grams

Quality Systems We are an ISO 9001:2008 Certified Company

Completed projects Up gradation of Fire and Gas Detection System forCompressors at Kuwait National PetroleumCorporation, Kuwait - 18,000 Man hours Brown field upgrades include Study of existing safety systemModification and upgrade of ESDReplacement of Halon with Deluge systemPiping and InstrumentationAssociated Civil and Structural DesignScope Detailed Engineering and DesignProcurement and construction support

Completed projects EPF for Kuwait Oil Company – EPF – 120 MBOPD- 10,000 Man hours Green field project Supporting the EPC (Al-Rashed) for this green field projectScope Detailed Engineering and DesignDeputation of technical personnel

Completed projects Engineering study and project specifications forconversion of Non-piggable lines to piggable forKuwait Oil Company- 2,000 Man hours Brown field project Supporting the EPC (Kharafi National) for this projectScope FEED and project specificationsDesign support

Completed projects Marine Lines study at Oman Refinery (ORPC) atSohar for engineering modificationsNew Manway design calculations for 24” Line- 1,500 Man hours Brown field project Joint engineering study with SEP OmanScope Marine lines study to prevent leaks between block valvesStress analysis and Thermal relief calculationsManway design calculations

Completed projects Stress analysis for Ethylene vapour line (18”) forSCADO (EPC) for Saudi Kayan (Client) - 1,000 Man hours Green field project Stress analysis for new 12 KM ethylene pipelineScope Stress analysis (CAESAR)

Completed projects Burren Energy - Turkmenistan Field Development –17,000 Man hours Brown field upgrades include Water Treatment ExpansionOil Dehydration ExpansionSubstation ReplacementUtility ExpansionFlare Knockout Drum InstallationHeater InstallationScope Detailed Engineering and DesignProcurement Support

Completed projects KLJ Organics & Qatar Industrial ManufacturingCompany(JV) – 2200 Man-hours Techno Economic Feasibility Study for Caustic Soda and ChlorinatedParaffin wax projectPreparation of Capex/Opex Estimation and Bankable project reportGulf Chlorine LLC, Oman – 1800 Man-hours Techno Economic Feasibility Study for Hydrochloric Acid and CausticSoda projectTechnology evaluationSite selection and Detailed LayoutsPreparation of detailed capital costs and financial projections

Completed projects Natural Remedies, Bangalore – 7,500 Manhours Expansion project for Natural herbal extracts Detailed Project Layouts Detailed engineering for Mechanical, Piping, Electrical and instrumentation EngineeringEngineering to suit GMP complianceProcurement support & Supervision of erection andcommissioning

Completed projects Finlay’s Extracts Limited, UK- 5,000 Man-hours Feasibility Study for an Instant Tea plant at SriLanka Technology evaluation and finalization Preparation of Technology document Equipment specifications Detailed Project Report, Site evaluation and selection

Current Assignments DCW Limited – 24,000 Man-hours Automation & Expansion of PVC production plant from90,000 MT to 130,000 MT Dryer expansion and Product SiloVCM Stripper Project Detailed Engineering pertaining to process, mechanical, Piping,Electrical and InstrumentationProcurement Assistance &Site supervision for erection & commissioning

Current Assignments Cetex Petrochemicals Limited, Chennai –10,000 Man-hours Expansion project for sec Butyl Alcohol and MethylEthyl Ketone Residual Basic & Detailed Engineering 3D Modeling Procurement Support Supervision of erection and commissioning

Current Assignments Shasun Chemicals Limited, Chennai –8,000 Man-hours Grass root project for Iso Butyl Benzene Detailed Engineering 3D Modeling Procurement Support Supervision of erection and commissioning

Current Assignments Kharafi National, Kuwait - 20,000 Man-hours Mechanical Upgradation projects at MAB Refinery,KNPC. Detailed Engineering 3D Modeling Procurement Support Supervision of erection and commissioning

Current Assignments Cetex Petrochemicals Ltd, Chennai –30,000 Man-hours Setting up of a new Solvent plant (MIBK) at Chennai Basic Engineering Detailed Engineering Procurement Support Supervision of erection and commissioning

Current Assignments SEKO, UAE10,000 Man-hours/year Engineering support for Injection skid design Structural analysis of skid frames P&ID support 3D Model and Piping drawings

Board ofDirectors(CV Venkat – MD)OperationsA RameshAdmin/HRNagarajanChief EngineerTN ChandraProcessMechanicalElectricalInstrumentsQA Team Lead –K R SureshProcess LeadS SrinivasanMechanical LeadSam VendanMechanical LeadKandhavelanLead-ElectRajanLead - s

TechnicalCapabilities Upstream AWTProduction GatheringSteam DistributionCVR SystemsSteam GeneratorsWater floodingKill Water Systems Slug CatchersSeparators / TreatersFWKOTanksOffshore PlatformsOperations –troubleshootingVessel Sizing and Design

TechnicalCapabilities Petroleum Engineering m FloodingOperations

Process & MechanicalEngineering Oil and Gas Industry Oil dehydrationOil meteringOil & gas gaugingRefinery Crude DistillationReformersDelayed CokingHydro treating,Gas TreatingWater Treating Gas processing facilities Compression facilities NGL extraction Gas treatmentGas/ Oil pipe lines Metering Control Stations Analyzer sheltersWater Treatment Plants Injectors Waste Water System

Process & MechanicalEngineering Steam and Utilities GenerationDistributionMetering and ControlVapor Recovery SystemPower GenerationCo-GenerationFood and Beverages ProcessingStoragePackagingSpecialty and finechemicals MultipurposeRegulatory compliantEHS ManagementPharmaceuticals/Nutraceuticals/ NaturalProducts ConceptualizationcGMP compliantCIP

Process & MechanicalEngineering Processing facilities Tomatoes, milk, cheese, ice creamChipsFruit, fruit roll-ups, endive, parsley,Bleach, wineMaterial handling systems – graphite, concrete,asphalt, kitty litter, sludge, pressboard material,food productsDocumentation and Training

Civil and StructuralEngineering Industrial and Commercial StructuresSkid – Design and DevelopmentPipe Racks, Supports and Pipe BridgesStress Analysis – Structural and pipingsystemsStructural supports, operating platforms,laddersEquipment Support and FoundationEngineering

Civil and StructuralEngineering Seismic Analysis – Static and DynamicPlumbing, Cleaning and Drainage PlansSite Development and Plot Plan ConceptsTank farm engineering and retaining wallsFire Protection Engineering/ Hydrant Systems3 D Laser Scan ImagingAssistance and support service for gettingStatutory and Environmental ClearanceFabricators/ Vendor Auditing and Inspection

Electrical andInstrumentationEngineering Electrical system designPlant electrical load studies and analysisDistribution – Power and LightingLighting plan development / analysisPCC, MCC and switchgear specificationPower generation, transmission and distributionElectrical inspection servicesTroubleshooting, optimization and energyconservation

Electrical andInstrumentationEngineering Process control system designInstrumentation specificationsFacilities control systems design or upgradeSCADAPlant start-up and commissioningNetworking systems - design and installation Cable, fiber, radio and satelliteTroubleshooting and optimization

InstrumentationControl System PLC programming and developmentDCS System integration (Foxboro, DeltaV, Rosemount,etc.)Systems integration and automation (logic and database) Data management systems NetworkingCustom PDA software developmentControl panel design & fabricationSystem commissioning and start-upTroubleshooting and optimizationTraining

Process & MechanicalEngineering SoftwarePIPE PHASESiNETSINET 6.11.lnk2D / 3DPRO IIBryan ResearchACX / STXFluid Movement ModelingSingle and Multi-PhaseNetworksTransient AnalysisHydraulic CalculationsSingle and multiphaseRISA2D/3D Finite Element Analysis ModelingHYSYSProcess Simulation Modeling SoftwareACX/STXHeat Exchanger Size Simulation SoftwareShell Tube and Fin FanCAESARPipe Stress ModelingSteady State and Dynamic.Thermal Expansion, Gravity,Pressure and Seismic stressesThree Dimensional Piping DesignSoftwareCADWORXFIELD PIPEIn-field direct-to-model scanning

Electrical / SystemsEngineering SoftwareElectrical CircuitAnalysis Short Circuit Study Load Flow Analysis Relay CoordinationPROGRAMMING/SOFTWARE

Safety / RegulatoryServices Policies, Protocols, Procedures Quality, Safety and Productivity Management Systems Environment Management System/ Impact Assessment Contractor and construction safety On-site support and training HACCP Self-assessment checklists, Audits and ProgramImplementationSpecification interpretation/implementation: General – API, NFPA, ASME, UBC, etc Food and Pharmaceutical safety design standards -FDA, AIBIH surveysAir-quality permitting assistance

Project FeasibilityStudies Project ConceptsTechnology sourcing & evaluationSite selectionFeasibility studies & DPRPreliminary plant design for CapitalCost EstimationFinancial projections for Viability studiesProject Scheduling plans

Project ManagementServices Project ManagementConstruction managementInspection servicesProcurement servicesProject schedule tracking and reportingservicesValue Improving PracticesClient’s Engineering Services

Design andDrafting Services AutoCAD3D design – CADworxOn-site design and drafting supportAs-builtsDocument management systemsProject collaboration website via www.buzzsaw.com Communication with remote sites Common secure internet site for all parties Fast delivery of data via internet Redline, review capabilities, etc.

DifferentiatingFactors Understanding Customer’s Values and CultureEstablished alliances (focus on continuousimprovement, best practices)Project performance metricsContinuous Improvement of work procedures & practicesUse latest versions of all Design software – Cadworx,Caesar, AutoCad, E-Tap, RISA-3D, HYSYS etcProject management practices Scope Development Schedule & cost monitoring CommunicationInternational Resources and RelationshipsPartners’ competencies and experience readily availableInternational Quality at an affordable price

Contacts C.V.Venkatasubramanian,Managing Director 91 44 4354 6107/ 91 99400 19358cvenkat@prouindia.com A.RameshChief Operating Officer 91 44 4354 6107/ 91 99400 28970aramesh@prouindia.com Daniel R BernsteinPresident / General Manager 661-396-3770 x 3161drbernstein@prou.com

World Class ProjectEngineering &ManagementA professional, flexible & efficient teamfor project management, engineering,design, construction management,safety, and regulatory services.

Caesar, AutoCad, E-Tap, RISA-3D, HYSYS etc Project management practices Scope Development Schedule & cost monitoring Communication International Resources and Relationships Partners’ competencies and experience readily available Inte