Instruments, Systems And Protocols In The Age Of IIoT

Transcription

Instruments, Systems and Protocols in the age of ジタル通信プロトコル8 NOVEMBER, OSAKA, JAPANTED MASTERSPRESIDENT & CEO, FIELDCOMM GROUP

Process industry in IIoT – where are we headed? Vision – what is the process automation architecture of the future?How does this affect users – what are the new challenges?How can standards organizations help in response?How are People and Safety enhanced by DigitalizationTed MastersPresident & CEO

What is the vision for the process ーション ビジョン

Vision – PA architecture in IIoTIIoT PAシステム アーキテクチャ Revolution: New architectures will be requiredo Merging of IT and OT drives new culture and user �連携・文化を生み出すo Cloud and premise-based analytics require organized タが必須o Must take into account installed base and �o Multiple options, some more disruptive than others複数の選択肢 �あるEvolution: Users will decide how much/how fastsecureopen4

Vision – Field Devices in IIoT Increased need for field devices to feed valuable datao Leverage stranded data from field devices with valuable supplier ��ータを活用するo Wireless expansion for additional data �イントを追加するo Pure digital protocolsデジタル通信o Faster HART protocols高速HART通信 What will the field device protocols of the future look like?o A new physical layer replacement on Ethernet?フィールドイーサネット通信o An all wireless plant like IoT in our homes?無線通信応用の拡大 (例: スマートホーム)o New IT-based protocols?IT通信プロトコルの応用5

Are Automation ProtocolsBecoming Obsolete?EthernetTCP/IPCLOUDHTML XMLSOAP MQTT10GB/sWi-FiJSON

Automation ProtocolsSome are better thanothers for specificare Here to Stayuser needs 50 millionfield instrumentswith variousprotocolsinstalledworldwideCan’t run wires? Use WirelessHART!Need high-speed? Use Ethernet!Need simple and reliable? Use HART!Need to minimize cabling? Use FOUNDATION Fieldbus!It’s not about the protocolIt’s about the information that the protocol suppliesand how that information, when easily connected and integratedenterprise wideIt’s about VALUE: reduced cost improved safetyhigher output more profit

What problems do these changes create for �をユーザにもたらすか?

ALL future architectures mustaccommodate existing protocols!Users will not rip out field devices, the problem simply becomes how tointegrate the data from them into system and cloud applications

FDISimple IntegrationOne Device - One Package - All Tools

YOU CANConnect Everywhere

Visit our new websitededicated to FDI!Extensive informationfor users: Videos Articles List of productsASK4FDI.COM

How do we evolve as a standards ��IIOT時代に向き合うべきか?

350 MEMBERS3S Co., Ltd , A3 Monitoring Ltd , A&H Enterprises Inc. (AMFLOW) , ABB , ABM Sensor Technology, Inc. , Agar Corporation , ALBATROS CJSC , AMETEK Drexelbrook , Amtec Solutions Group, Inc. ,Analog Devices , Analog Systems (SH)Co., Ltd , Analytical Technology, Inc. , Anderson Instrument Co., Inc. , Aplisens S.A. , Apprion , Armstrong International , ASA S.r.l. , Auburn Systems, LLC ,Auma , Autrol by Duon System Co., Ltd. , Awiatech Corporation , Azbil Corporation , Badger Meter , Baumer , BD SENSORS GmbH , Beamex Oy Ab , Beckhoff Automation , Bedrock Automation ,BeiJing Capstar Automation Instrument Co., Ltd. , Beijing ConST Instruments Technology Inc. , Beijing Fishermeter Instrument Co.,Ltd. , Beijing Huakong Technology Co., Ltd , Beijing SpakeTechnology Co., Ltd , Beijing Zhongdian Hua Lao Tech Co Ltd , Beijing ZhongRuiZhiCheng Technology Co., Ltd. , BEKA Associates , Bela Instruments , Belcom Cables Ltd , Belden Inc. , BERNARDCONTROLS , Berthold Technologies , BIFFI ITALIA SRL , Bilfinger Maintenance , Binder GmbH , Bopp & Reuther Messtechnik GmbH , Broadley-James Corporation , Brooks Instrument , BTG.COM, Burns Engineering , BusCorp Inc. , Cameron Technologies , Centre for Development of Advanced Computing (C-DAC) , Chengdu Action Electronics Joint-Stock Co., LTD , Chengdu AndisoonMeasure Co., Ltd. , CHENZHU INSTRUMENT , Chiyoda Corporation , Chongqing ChuanYi Automation Co., Ltd. , ChongQing YuTong System&Software Co., Ltd. , Chromalox , CiDRA CorporateServices Inc. , CodeWrights , CORDS CABLE INDUSTRIES LTD. , Crowcon Detection Instruments Limited , Custom Control Sensors LLC , Dandong Top Electronics Instrument Group Co. Ltd ,Define Instruments Limited , Dekoron Wire & Cable LLC , Det-Tronics , Die Erste Industry Co. Ltd , Dinel, s.r.o. , DKK-TOA Corporation , Draeger Safety AG & Co. KGaA , Dust Networks / LinearTechnology , DVG Automation SpA , Dwyer Instruments, Inc. , Dynisco , E. D. Engineering, Inc. , Eaton , Eldridge Products, Inc. , Electro-Chemical Devices , ELECTRONSTANDART-PRIBOR ,ELEMER , Elimko Electronic Production & Control Co. Ltd. , ELMETRO , embeX GmbH , EMCO Controls A/S , Emerson Process Management , EMIS , Endress Hauser Process Solutions AG ,Enertork LTD. , ENOTEC GmbH , ERIS , ESP Safety, Inc. , Eureka Industrial Equipments Pvt. Ltd. , EUROMAG INTERNATIONAL S.R.L. , Exalon Delft , FESTO AG , Fieldbus Center at Lee College ,Fieldbus Inc. , Fieldbus International AS , FineTek Co., , FLEXIM , Flowserve , Fluid Components International LLC , Fluidwell , Fluke Corporation , Forbes Marshall , FPI , Fraunhofer IOSB , FSUESPA "Analitpribor" , Fuji Electric Co., Ltd , G.M. International , Gasensor Technology Pte Ltd , Gastech Australia , GASTRON , GEFRAN , General Electric , Georg Fischer Signet , Georgin , GneussKunststofftechnik GmbH , GP:50 Ltd. , Guided Ultrasonics Ltd. , H&B Sensors , HACH Company , Hamilton Bonaduz AG , Hangzhou Hollysys Automation Co. Ltd. , Harold Beck & Sons, Inc. ,Hawk Measurement Systems Pty. Ltd. , Hebei Zhufeng Instrument Equipment Co., Ltd , Heilongjiang Tongbao Sensor Company , Heinrichs Messtechnik , Henan Hanwei Electronics Co., Ltd. ,HIMA Paul Hildebrandt GmbH , Hitachi High-Tech Solutions , Hitachi, Ltd. , HITROL CO., LTD. , Höntzsch GmbH , Hoerbiger Automatisierungstechnik Holding GmbH , Hoffer Flow Controls Inc. ,Honeywell International , HORIBA Advanced Techno, Co., Ltd. , Huaxin Instrument (Beijing) Co., Ltd. , Huizhong Instrumentation Co., Ltd. , HYDAC Electronic GmbH , IDX Academy , ifak systemGmbH , III , IMI Precision Engineering , IMTEX Controls , Inor Process AB , Institute of Software, Chinese Academy of Sciences , Isoil Industria S.p.a. , ITEI , ITRI, Taiwan , JUMO GmbH & Co. KG ,K-Patents Oy , Kaneko Sangyo Co., Ltd. , Katronic , KEI INDUSTRIES LIMITED , KEM Kueppers Elektromechanik GmbH , Klay Instruments , KMITL , Knick GmbH & Co. KG , Kobold Messring GmbH ,Kongsberg Maritime AS , KONICS , Koso Engineering Co. Ltd. , KROHNE Messtechnik GmbH , KSB , LABOM GmbH , Lapp India Pvt Ltd , Lee College , LEONI Kerpen GmbH , Limaco , LumaSenseTechnologies GmbH , M&M Software , Magnetrol , Manometr-Kharkiv , Marlew S.A. , Matsushima Measure Tech Co., Ltd. , Maxim Integrated , Maxonic Automation , MECON GmbH , MeriamProcess Technologies , MESC , MESCO Engineering , Metroval Controle de Fluidos Ltda , Metso Flow Control Oy , Mettler-Toledo AG, Process Analytics , Microcyber Corporation , Microflex ,MISTRAS Group, Inc. , Mitsubishi Electric , Mitsubishi Hitachi Power Systems , MOL Danube Refinery , Moore Industries-International, Inc. , Motoyama Eng. Works, Ltd. , MSA , M-System Co.Ltd. , MTI , MTS Sensors , National Instruments , New Cosmos Electric Co., Ltd , NIVELCO Process Control Co. , Nivo Controls Pvt. Ltd. , Northwire, Inc. , NOVUS AUTOMATION , Nuhas Oman LLC, Nuoan , Okonite , ONICON, Inc. , OOO NPO Vakuummash , optek-Danulat GmbH , Opto 22 , Orange Instruments , Otis Instruments , OVAL Corporation , Pentair Valves & Controls ,Pepperl Fuchs , Permasense Ltd , Petrobras , Phase Dynamics, Inc. , Phoenix Contact , PMC Engineering LLC , Point, LLC , Rotex , Power-Genex Ltd. , PR electronics A/S , Precision DigitalCorporation , Presys , Procentec B.V. , Process Level Technology, Ltd , ProComSol, Ltd. , Prysmian Group , Pulsar Process Measurement , Pyromation Inc. , R. Stahl GmbH , Relcom , Researchand Production Complex "VIP", CJSC (ZAO "NPK VIP") , Rexa, Inc. , Rhosonics , Riken Keiki Co., Ltd. , Rittmeyer AG , Rivertrace Engineering , Rockwell Automation , Rohrback Cosasco Systems ,Ronan Engineering , ROSEN , Rotork Controls , Sage Metering, Inc. , SAIT Polytechnic , SAMHOI INDUSTRIAL CO., LTD. , SAMSON AG , Satron Instruments Inc. , ScanSense AS , Schneider Electric, Scott Safety , Seojin Instech Co., Ltd , Shanghai Automation Instrumentation Co., LTD. , Shanghai Puguang Instrument Factory , Shanghai Sinoto Instrument Co., Ltd. , Shanghai Xinhua ControlTechnology Co., Ltd , Shanghai Yinuo Instrument Co., LTD , Shanghai Welltech Automation , Shell , Shenzhen ExSaf Electronics Co., Ltd. , Shenzhen Nuoan Environmental&Safety Inc. , ShenzhenXhorse Electronics Co., Ltd , SICK Engineering GmbH , Siemens AG , Sierra Instruments, Inc. , Sierra Monitor , SIPAI , SKF USA Inc. , SMAR , Smart Embedded Systems, Inc. , SMC Corporation ,SoftDEL Systems Private Limited , Softing AG , Soldo srl , SOR Inc. , Southern Alberta Institute of Technology Polytechnic , Sparling Instruments, LLC , Spectrum Controls , Spirax Sarco Ltd ,Spriano , Springfield Research Corp. , S-Products , Status Instruments Ltd. , STC B.V. , STF BACS , STI Srl , SWAN Analytical Instruments , SWISA Instrument Inc. , Tecfluid S.A. , Tekab Co. Ltd. ,Teplokontrol , Thermal Instrument Co. , Thermo Fisher Scientific , Tianjin Future Instrumentation Technologies Ltd. , Tismo Technology Solutions , TLV , TOKYO KEIKI INC. , TOKYO KEISO ,TOSHIBA , Tracerco , Triangle Micro Solutions, Inc. , Trine University , Turck , UFRGS , Unifire , United Electric Controls , Universal Flow Monitors , University of Shanghai for Science &Technology , Utthunga Technologies Pvt. Ltd. , V.Automat & Instruments (P) Ltd. , Val Controls A/S , Valcom S.r.l. , Valmet , Valtek Sulamericana , VEGA Grieshaber KG , Vivace ProcessInstruments , Walsn , Waseda University , Westcontrol AS , Westlock Controls , WIKA Alexander Wiegand SE & Co. KG , Wilcoxon Research , WISE Sensing Inc. , WiTECK , Wuxi GLT SafetyEquipment Co., Ltd , Wuxi KST Safety Equipment , Xian ANCN Intelligent Instrument Co., Ltd. , Xi'an Dongfeng Machinery & Electronic Co., Ltd , Yokogawa Electric Corporation , Young Tech Co.,Ltd. , Yuyao Jinyee Instrument Co., Ltd. , Zhejiang SUPCON Technology Co., Ltd.,FieldComm Group is the Home ofHART, FOUNDATION Fieldbus and FDI Technologiesformed in 2015 global organization 350 members

More standards are required Registration of field devices becomes more important as data usage increases More standards are required to ensure interoperability of devices and systemsacross many 準化を推進するo HARTo HART-IPo Profibuso WirelessHARTo ISA 100o FDT FDI integration technology requires registration of both hosts and devices FDI integration is all inclusive and requires collaboration

THE VALUEOF REGISTERED PRODUCTSREGISTERED PRODUCTS MEETALL USER REQUIREMENTS Compliance with Specifications1100 RegisteredProducts Interoperability and Performance1370 RegisteredProducts425 Manufacturers Promoted in FieldComm GroupCatalog of Registered ProductsFDI Device Packagesand Host Registrationin 2018

and even more standards are required IT and OT applications need data organized Data must be presented in context with standard parameters The information model of OPC UA and FDI must define PA field deviceso Core parameterso Parameters by class of deviceo Common information model regardless of supplier or protocol

Information Models Drive Valueɪnfərmešən madəlAn information model in software engineering is arepresentation of concept and the relationships, constraints,rules and operations to specify data semantics for a chosendomain of discourse.It is usually an abstract, formal representation of entitytypes that may include their properties, relationships andthe operations that can be performed on them.

An Informationmodel willturn this

into this .

into this .

and even this

CooperationFieldComm Group and OPCFoundation become joinedowners of the FDICooperation, LLC to developFDI technology.2004OPC Foundation joins the EDDLCooperation team to harmonizeand upgrade the technologyThe OPC UA InformationModel (IEC 61541-100)becomes integral part ofFDI (IEC 62679)2011FieldComm Group and OPC Foundation signletter of Engagement on Development andPromotion of FDI and OPC UA technologyfor the IIoT and Industrie 4.02015FieldComm Group and OPCFoundation become co-owners ofthe FDI specification20162017FieldComm Group and OPCFoundation form a jointWorking Group to developPA-DIM

1. The need for device information (DI) modelsMonitoring OptimizationTypespecificApp 1GenericApp b GenericApp nGenericApp aInformation Model A Information Model XInformation Model B “Gateway” CommunicationReal Objects:devices, machinesReal “objects” must berepresented by their DI modelto create a “Digital Twin”OPC UA and FDI share acommon “generic” modelBuilding a detailed model forPA devices puts data in contextfor each device class bydefining standard parametersOnce standardized, models forspecific classes of “objects”can more easily be comparedand value extracted fromapplications and analyticsClasses of information modelsare specified as companionstandards to OPCUA

2. Standardization of DI models by device classMonitoring OptimizationType/classspecificApp 1GenericApp b GenericApp aType/classspecificApp 2 Basic Elements of the informationmodel are standardized inOPCUA DI (IEC 62541-100) OPCUA DI profiles are requiredfor device classes, e.g.o PA devices (NAMUR coreparameters)o Motor Controllero FDI (IEC 62769) is a genericapproach to map deviceinformation to the informationmodel dynamically, e.g. theinformation is described by EDD An information model can containvendor specific proprietaryinformationInformation Model “Class Motor Controller, Type y”Information Model “Class PA, Type x”ElementElementDevice IDStd.”DI”Device healthStd. “DI”Process variablesClass (profile)ServicesClass (profile)ParametersClass (profile)UIGenericParameter mapping Generic .Proprietary .ProprietaryOPCUA DIIEC 61541-100OPCUA DI Profile“PA device”FDI (IEC 62769)Vendor specificDevice IDStd. “DI”Device healthStd. “DI”Process variablesClass (profile)ServicesParametersUI Class (profile)Class (profile)GenericParameter mapping Generic Proprietary ProprietaryOPCUA DIIEC 61541-100OPCUA DI Profile“Motor Controller”FDI (IEC 62769)Vendor specific

3. Standardize independent of protocolMonitoring OptimizationType/classspecificAppGenericApp b Type/classspecific AppGenericApp aEach protocol is mapped tocommon field of PA-DIM Machine to Machine data isdelivered in context Users of advancedapplications and analyticscan now focus on the datarather than the devicebrand or protocol Once organized, Enterprisewide analysis andmonitoring can more easilymanage big data from theDI and turn it into intelligentinformationInformation Model “Class PA, Type y”Information Model “Class PA, Type x”ElementElementDevice IDStd. “DI”Device healthStd. “DI”Process variablesClass (profile)ServicesClass (profile)ParametersClass (profile)UIGenericBusiness rulesGeneric .Proprietary .ProprietaryMappingGateway OPCUA DIIEC 61541-100OPCUA DI Profile“PA device”FDI (IEC 62769)Vendor specificDevice IDStd. “DI”Device healthStd. “DI”Process variablesClass (profile)ServicesParameters Class (profile)Class (profile)UIGenericBusiness rulesGeneric Proprietary ProprietaryMappingOPCUA DIIEC 61541-100OPCUA DI Profile“PA device”FDI (IEC 62769)Vendor specific

INDUSTRYEXTENSIONSPA-DIM: Protocol independent model of device classPROCESS AUTOMATIONCompanion Information ModelsFDI (IEC 62769), MDISBuilt-in Information ModelsDevice Information (IEC 62541-100)MAPOPC UA Meta ModelMAP

Summary IIoT will drive new architectures to leverage available data Users prefer to not “rip out” field devices rather need a way to integrate them FDI has been adopted as the industry standard Integration technologyo Namuro OPA Fo IECo ISA100 FDI adds a layer of standards for FCG to manage and certify against Users want information to be supplier and protocol independent and need datain a common process information model PA-DIM gives users the ultimate solution of a data standard for the PA industry

Technologies need People

Work force changes demand digitalizationBY 2025, ROUGHLY 75% OF THE GLOBAL WORKFORCE WILL BE MILLENNIALS(Forbes magazine ) Reduction of plant asset expertise requires automationCollaborative culture and inclusive workplace where groups solve problems togetherFlexibility expectation to work remotely or at homeExperience and demand for modern toolsFamiliarity with IT, networking, cloud, wireless . et. al.“Creating an attractive and sustainable workforce that looks more like the future thanthe past is one of the most meaningful things that organizations can do to secure thebest workers of the millennial generation”(Forbes magazine Mark Hall)

Gaining more Value from peopleTODAYTechnology colsTOMORROW

Value OpportunityTechnology shifts FDI standardized integration Leverage value from existing installed baseo Stranded datao Embedded apps by Suppliers (Heartbeat and others) Wireless Mobile device, augmented realityRequire skill set shifts IT skills Networking Data and information model understanding Analytics Predictive applications

Change is neededVALUE IS ONLY GAINED WITH CHANGE Cross-departmental business processesIT/OT collaborationExpertise-based Monitoring and Diagnostic centersTrainingAdding sensors for more data pointsEmploy Predictive analytics

Smart Industrial Safety by Digitalization Shift unplanned maintenance to plannedAvoid catastrophic failuresPrioritize highest severity problemsCondition-based shift to focus maintenance resources on potential risksSecurity and Safety intelligence provided real-time for quick responseRemove people from hazardous areas34

Value opportunity for digitalization - PeoplePEOPLE STILL MAKE THE DECISIONS, they are simply: higher value decisions data-driven decisions measurable decisions evidence supported decisions collaborative decisions

CopyrightCopyright 2016 FieldComm Group This document contains copyrighted material and may not be reproduced in any fashion without the written permission of theFieldComm Group .Trademark InformationFieldComm Group , FOUNDATION Fieldbus, HART-IP and FDI are trademarks, and HART , WirelessHART , ROM and SIF are registered trademarks of FieldComm Group, Austin, Texas, USA.Any use of these terms hereafter in this document, or in any document referenced by this document, implies the trademark/registeredtrademark. All other trademarks used in this or referenced documents are trademarks of their respective companies. For moreinformation, contact FieldComm Group at the address below.Attention: FieldComm Group PresidentFieldComm Group9430 Research Blvd., Ste. 1-120Austin, TX 78759, USAVoice: (512) 792-2300Fax: (512) 792-2310http://www.fieldcommgroup.orgIntellectual Property RightsThe FieldComm Group (the Group) does not knowingly use or incorporate any information or data into the HART, FOUNDATIONFieldbus and FDI protocol standards, which the Group does not own or have lawful rights to use. Should the Group receive anynotification regarding the existence of any conflicting private IPR, the Group will review the disclosure and either (A) determine there isno conflict; (B) resolve the conflict with the IPR owner; or (C) modify the standard to remove the conflicting requirement. In no casedoes the Group encourage implementers to infringe on any individual's or organization's IPR.

Foundation form a joint PA-DIM . FieldComm Group and OPC Foundation sign letter of Engagement on Development and Promotion of FDI and OPC UA technology for the IIoT and Industrie 4.0 The OPC UA Information Model