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Owner’s ManualManual del Propietario030209(5500W)CAUTIONPRECAUCIÓNBefore using this product, read thismanual and follow all Safety Rules andOperating Instructions.Antes de utilizar el producto, lea este manual ysiga todas las Reglas de Seguridad eInstrucciones de Uso.Questions? Help is just a moment away!Preguntas? La ayuda es justa un momento lejos!Call: Generator Helpline - 1-800-743-4115 M-F 8-5 CTLlamada: Generador Helpline - 1-800-743-4115 M-F 8-5 CTBRIGGS & STRATTON POWER PRODUCTS GROUP, LLCJEFFERSON,WISCONSIN, U.S.A.Manual No. 195447GSRevision 2 (02/24/2005)
5500W Portable GeneratorTABLE OF CONTENTSSAFETY RULESSafety Rules. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4Know Your Generator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-7Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8-11Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15This is the safety alert symbol. It is used toalert you to potential personal injury hazards.Obey all safety messages that follow thissymbol to avoid possible injury or death.The safety alert symbol ( ) is used with a signal word(DANGER, CAUTION,WARNING), a pictorial and/or asafety message to alert you to hazards. DANGER indicatesa hazard which, if not avoided, will result in death or seriousinjury. WARNING indicates a hazard which, if not avoided,could result in death or serious injury. CAUTIONindicates a hazard which, if not avoided, might result inminor or moderate injury. CAUTION, when usedwithout the alert symbol, indicates a situation that couldresult in equipment damage. Follow safety messages toavoid or reduce the risk of injury or death.EQUIPMENTDESCRIPTIONRead this manual carefully and becomefamiliar with your generator. Know itsapplications, its limitations and any hazardsinvolved.WARNINGThe generators are an engine–driven, revolving field,alternating current (AC) generator. It was designed tosupply electrical power for operating compatible electricallighting, appliances, tools and motor loads.The generator’srevolving field is driven at about 3,600 rpm by a singlecylinder engine.The engine exhaust from this product containschemicals known to the State of California to causecancer, birth defects, or other reproductive harm.Hazard Symbols and MeaningsCAUTION! DO NOT exceed the generator’swattage/amperage capacity. See “Don’t OverloadGenerator”.ElectrocutionEvery effort has been made to ensure that information inthis manual is accurate and current. However, we reservethe right to change, alter or otherwise improve the productand this document at any time without prior notice.The Emission Control System for this generator iswarranted for standards set by the EnvironmentalProtection Agency. For warranty information refer to theengine owner’s manual.Electrical ShockExplosionToxic FumesCopyright 2005 Briggs & Stratton Power ProductsGroup, LLC. All rights reserved. No part of this materialmay be reproduced or transmitted in any form by anymeans without the express written permission of Briggs &Stratton Power Products Group, LLC.2Electrical ShockFireKickbackHot Surface
5500W Portable GeneratorWARNINGWARNINGRunning generator gives off carbon monoxide,an odorless, colorless, poison gas.Breathing carbon monoxide will cause nausea,fainting or death.Fuel and its vapors are extremely flammable andexplosive.Fire or explosion can cause severe burns ordeath. Operate generator ONLY outdoors.WHEN ADDING OR DRAINING FUEL Turn generator OFF and let it cool at least 2 minutes beforeremoving fuel cap. Loosen cap slowly to relieve pressure intank. Fill or drain fuel tank outdoors. DO NOT overfill tank. Allow space for fuel expansion. Keep fuel away from sparks, open flames, pilot lights, heat, andother ignition sources. DO NOT light a cigarette or smoke.WHEN STARTING EQUIPMENT Ensure spark plug, muffler, fuel cap and air cleaner are in place. DO NOT crank engine with spark plug removed. If fuel spills, wait until it evaporates before starting engine.WHEN OPERATING EQUIPMENT Do not tip engine or equipment at angle which causes fuel tospill. This generator is not for use in mobile equipment or marineapplications.WHEN TRANSPORTING OR REPAIRINGEQUIPMENT Transport/repair with fuel tank EMPTY or with fuel shutoffvalve OFF. Disconnect spark plug wire.WHEN STORING FUEL OR EQUIPMENT WITH FUELIN TANK Store away from furnaces, stoves, water heaters, clothesdryers or other appliances that have pilot light or otherignition source because they can ignite fuel vapors. Keep exhaust gas from entering a confined area throughwindows, doors, ventilation intakes or other openings. DO NOT operate generator inside any building or enclosure,including the generator compartment of a recreational vehicle (RV).WARNINGGenerator produces powerful voltage.Failure to isolate generator from power utilitycan result in death or injury to electric utilityworkers due to backfeed of electrical energy. When using generator for backup power, notify utilitycompany. Use approved transfer equipment to isolategenerator from electric utility. Use a ground circuit fault interrupter (GFCI) in any damp orhighly conductive area, such as metal decking or steel work. DO NOT touch bare wires or receptacles. DO NOT use generator with electrical cords which are worn,frayed, bare or otherwise damaged. DO NOT operate generator in the rain. DO NOT handle generator or electrical cords while standingin water, while barefoot, or while hands or feet are wet. DO NOT allow unqualified persons or children to operate orservice generator.WARNINGRapid retraction of starter cord (kickback) willpull hand and arm toward engine faster thanyou can let go.Broken bones, fractures, bruises or sprains couldresult.WARNING This generator does not meet U. S. Coast Guard Regulation33CFR-183 and should not be used on marine applications. Failure to use the appropriate U. S. Coast Guard approvedgenerator could result in bodily injury and/or propertydamage. When starting engine, pull cord slowly until resistance is feltand then pull rapidly to avoid kickback. NEVER start or stop engine with electrical devices plugged inand turned on.3
5500W Portable GeneratorCAUTIONWARNINGExcessively high operating speeds increase risk of injuryand damage to generator.Excessively low speeds impose a heavy load.Unintentional sparking can result in fire orelectric shock. DO NOT tamper with governed speed. Generator suppliescorrect rated frequency and voltage when running at governedspeed. DO NOT modify generator in any way.WHEN ADJUSTING OR MAKING REPAIRS TO YOURGENERATOR Disconnect the spark plug wire from the spark plug and placethe wire where it cannot contact spark plug.WHEN TESTING FOR ENGINE SPARK Use approved spark plug tester. DO NOT check for spark with spark plug removed.CAUTIONExceeding generators wattage/amperage capacity candamage generator and/or electrical devices connectedto it.WARNING See “Don’t Overload Generator”. Start generator and let engine stabilize before connectingelectrical loads. Connect electrical loads in OFF position, then turn ON foroperation. Turn electrical loads OFF and disconnect from generatorbefore stopping generator.Running engines produce heat.Temperature ofmuffler and nearby areas can reach or exceed150 F (65 C).Severe burns can occur on contact.Combustible debris, such as leaves, grass, brush,etc. can catch fire.CAUTION DO NOT touch hot surfaces. Allow equipment to cool before touching. The generator must be at least 5 feet from structures havingcombustible walls and/or other combustible materials. Keep at least 3 feet of clearance on all sides of generator foradequate cooling, maintenance and servicing. In the State of California a spark arrester is required by law(Section 4442 of the California Public Resources Code). Otherstates may have similar laws. Federal laws apply on federallands. If you equip the muffler with a spark arrester, it must bemaintained in effective working order.Improper treatment of generator can damage it andshorten its life. Use generator only for intended uses. If you have questions about intended use, ask dealer or call1-800-743-4115. Operate generator only on level surfaces. DO NOT expose generator to excessive moisture, dust, dirt,or corrosive vapors. DO NOT insert any objects through cooling slots. If connected devices overheat, turn them off and disconnectthem from generator. Shut off generator if:-electrical output is lost;-equipment sparks, smokes, or emits flames;-unit vibrates excessively.4
5500W Portable GeneratorKNOW YOUR GENERATORRead this owner’s manual and safety rules before operating your generator.Compare this illustration with your generator to familiarize yourself with the locations of various controls andadjustments. Save this manual for future reference.Rocker SwitchFuel TankRecoil StarterOil Fill Cap/DipstickChoke Lever120 Volt AC, 20 AmpDuplex ReceptaclesAirCleanerCircuit Breakers120/240 Volt AC,30 Amp ReceptacleGrounding FastenerData TagData Tag — Provides model, revision and serial number ofgenerator. Please have these readily available when callingfor assistance.Fuel Tank — Capacity of seven (7) U.S. gallons.Grounding Fastener — If required, please consult aqualified electrician, electrical inspector, or local agencyhaving jurisdiction.Oil Fill Cap/Dipstick — Check and fill engine with oilhere.Recoil starter — Used to start the engine.Rocker Switch — Set this switch to "On" before usingrecoil starter. Set switch to "Off" to switch off engine.120 Volt AC, 20 Amp, Duplex Receptacles — May beused to supply electrical power for the operation of120 Volt AC, 20 Amp, single phase, 60 Hz electrical, lighting,appliance, tool and motor loads.120/240 Volt AC, 30 Amp Locking Receptacle — Maybe used to supply electrical power for the operation of120 and/or 240 Volt AC, 30 Amp, single phase, 60 Hzelectrical, lighting, appliance, tool and motor loads.Air Cleaner — Protects engine by filtering dust and debrisout of intake air.Choke Lever — Used when starting a cold engine.Circuit Breakers (AC) — Push to reset circuit breakers areprovided to protect the generator against electrical overload.5
5500W Portable GeneratorASSEMBLY Engine manual Wheel kitIf any parts are missing or damaged, call the generatorhelpline at 1-800-743-4115.Your generator requires some assembly and is ready foruse after it has been properly serviced with therecommended oil and fuel.If you have any problems with the assembly of yourgenerator, please call the generator helpline at1-800-743-4115. If calling for assistance, please have themodel, revision, and serial number from the data tag available.INSTALL WHEEL KITRemove Generator From CartonYou will need two 1/2” or 13mm open end wrenches or asocket wrench with 1/2" or 13mm sockets and a needlenose pliers to install this kit.1.Set the carton on a rigid flat surface with “This SideUp” arrows pointing upward.2.Carefully open the top flaps of the shipping carton.3.Cut down corners at one end of carton from top tobottom and lay that side of carton down flat.4.Remove all packing material, carton fillers, etc.5.Remove the generator from the shipping carton.NOTE: While the wheel kit is designed to greatly improvethe portability of your generator, it is not intended forover-the-road use.Refer to Figure 1 and install the wheel kit as follows:1. Place the bottom of the generator frame on a flat, evensurface.Temporarily place unit on blocks to easeassembly.Carton Contents2.Slide axle through both axle mounting brackets oncradle frame, as shown in Figure 1.3.Slide a wheel over the axle.NOTE: Be sure to install wheel with raised hub inboard.Check all contents against those listed below: Main unit Engine oil Owner’s manual4.Slide a flat washer over the axle and place the e-ringonto the groove in the axle.Figure 1 — Install Wheel KitCapscrewNutHandleWheelWasherAxleMounting LegCapscrewNut6E-Ring
5500W Portable Generator5.Add FuelPlace one end of the needle nose pliers on the bottomof the axle and the other end of the pliers on top ofthe e-ring. Seat the e-ring by pressing the pliers closed.6.Repeat step 3 through 5 to secure second wheel.7.Remove the temporary blocks.8.Attach support leg using two 1/2” or 13mm wrencheswith 20mm cap screws and lock nuts.9.Center lifting handle on generator end of cradle.Attach handle using two 1/2” or 13mm wrenches with45mm capscrews and hex nuts.NOTE: This gasoline engine is certified to operate ongasoline. Exhaust Emission Control System: EM (EngineModifications).WARNINGFuel and its vapors are extremely flammable andexplosive.Fire or explosion can cause severe burns ordeath.WHEN ADDING FUEL Turn generator OFF and let it cool at least 2 minutes beforeremoving fuel cap. Loosen cap slowly to relieve pressure intank. Fill fuel tank outdoors. DO NOT overfill tank. Allow space for fuel expansion. Keep fuel away from sparks, open flames, pilot lights, heat, andother ignition sources. DO NOT light a cigarette or smoke.BEFORE STARTING THEENGINEAdd Engine Oil Place generator on a level surface.CAUTIONAny attempt to crank or start the engine before it hasbeen properly filled with the recommended oil will resultin equipment failure.1.Use clean, fresh, regular UNLEADED fuel with aminimum of 85 octane. DO NOT use fuel whichcontains Methanol. DO NOT mix oil with fuel. Refer to engine manual for oil fill information. Damage to equipment resulting from failure to follow thisinstruction will void warranty.2.Clean area around fuel fill cap, remove cap.3.Slowly add regular unleaded fuel to fuel tank. Be carefulnot to overfill. Allow about 1.5" of tank space for fuelexpansion (Figure 2). Refer to engine owner’s manual and follow oilrecommendations and instructions.Figure 2 - Fuel Expansion1.5” Air SpaceNOTE: Check oil often during engine break–in. Refer toengine owner’s manual for recommendations.NOTE: The generator assembly rotates on a prelubricatedand sealed ball bearing that requires no additionallubrication for the life of the bearing.4.7TankInstall fuel cap and wipe up any spilled fuel.Fuel
5500W Portable GeneratorUSING THE GENERATORGenerator LocationGenerator ClearanceSystem GroundWARNINGThe generator has a system ground that connects thegenerator frame components to the ground terminals onthe AC output receptacles.The system ground is connectedto the AC neutral wire (the neutral is bonded to thegenerator frame).Running generator gives off carbon monoxide,an odorless, colorless, poison gas.Breathing carbon monoxide will cause nausea,fainting or death. Operate generator ONLY outdoors. Keep exhaust gas from entering a confined area throughwindows, doors, ventilation intakes or other openings. DO NOT operate generator inside any building or enclosure,including the generator compartment of a recreational vehicle (RV).Special RequirementsThere may be Federal or State Occupational Safety andHealth Administration (OSHA) regulations, local codes, orordinances that apply to the intended use of the generator.Please consult a qualified electrician, electrical inspector, orthe local agency having jurisdiction.The generator must be at least 5 ft. (152 cm) fromstructures having combustible walls and/or othercombustible materials. Leave at least 3 ft. (92 cm) all aroundgenerator including overhead, for adequate cooling,maintenance and servicing. In some areas, generators are required to be registeredwith local utility companies. If the generator is used at a construction site, there maybe additional regulations which must be observed.Place generator in a well ventilated area, which will allowfor removal of deadly exhaust gas. DO NOT placegenerator where exhaust gas could accumulate and enterinside or be drawn into a potentially occupied building.Ensure exhaust gas is kept away from any windows, doors,ventilation intakes or other openings that can allow exhaustgas to collect in a confined area (Figure 3). Prevailing windsand air currents should be taken into consideration whenpositioning generator.Connecting to a Building’s ElectricalSystemConnections for standby power to a building’s electricalsystem must be made by a qualified electrician.Theconnection must isolate the generator power from utilitypower, and must comply with all applicable laws andelectrical codes.Figure 3 — Generator ClearanceWARNINGGenerator produces powerful voltage.Failure to isolate generator from power utilitycan result in death or injury to electric utilityworkers due to backfeed of electrical energy. When using generator for backup power, notify utilitycompany. Use approved transfer equipment to isolategenerator from electric utility. Use a ground fault circuit interrupter (GFCI) in any damp orhighly conductive area, such as metal decking or steel work. DO NOT touch bare wires or receptacles. DO NOT use generator with electrical cords which are worn,frayed, bare or otherwise damaged. DO NOT operate generator in the rain. DO NOT handle generator or electrical cords while standingin water, while barefoot, or while hands or feet are wet. DO NOT allow unqualified persons or children to operate orservice generator.Typical Generator ShownExhaust Port8
5500W Portable GeneratorOPERATING THEGENERATORWARNINGRunning engines produce heat.Temperature ofmuffler and nearby areas can reach or exceed150 F (65 C).Severe burns can occur on contact.Combustible debris, such as leaves, grass, brush,etc. can catch fire.CAUTIONExceeding generators wattage/amperage capacity candamage generator and/or electrical devices connectedto it. See “Don’t Overload Generator”. Start generator and let engine stabilize before connectingelectrical loads. Connect electrical loads in OFF position, then turn ON foroperation. Turn electrical loads OFF and disconnect from generatorbefore stopping generator. DO NOT touch hot surfaces. Allow equipment to cool before touching. The generator must be at least 5 feet from structures havingcombustible walls and/or other combustible materials. Keep at least 3 feet of clearance on all sides of generator foradequate cooling, maintenance and servicing. In the State of California a spark arrester is required by law(Section 4442 of the California Public Resources Code). Otherstates may have similar laws. Federal laws apply on federallands. If you equip the muffler with a spark arrester, it must bemaintained in effective working order.Starting the EngineDisconnect all electrical loads from the generator. Use thefollowing start instructions:1. Make sure unit is on a level surface.IMPORTANT: Failure to start and operate unit on a levelsurface will cause the unit not to start or shut down duringoperation.2. Turn the fuel valve to the “On” position (Figure 4).Thefuel valve handle should be vertical (pointing towardthe ground) for fuel to flow.Connecting Electrical Loads Let engine stabilize and warm up for a few minutes afterstarting. Plug in and turn on the desired 120 and/or 240 Volt AC,single phase, 60 Hz electrical loads. DO NOT connect 240 Volt loads to the 120 Volt duplexreceptacles.Figure 4 — Fuel Valve DO NOT connect 3–phase loads to the generator.Fuel Valve is shownin the On position3. DO NOT connect 50 Hz loads to the generator. DO NOT OVERLOAD THE GENERATOR. See“Don’t Overload Generator”.Start engine according to instructions given in theengine owner’s manual.WARNINGStopping the EngineRapid retraction of starter cord (kickback) willpull hand and arm toward engine fas
appliance,tool and motor loads. 120/240 Volt AC,30 Amp Locking Receptacle — May be used to supply electrical power for the operation of 120 and/or 240 Volt AC,30 Amp,single phase,60 Hz electrical,lighting,appliance,tool and motor loads. Air Cleaner— Protec
