Environmental Product Declaration Kinetex Textile Composite Flooring

Transcription

Environmental Product DeclarationKinetex Textile Composite FlooringKinetex is an advanced textile composite flooring that combines keyattributes of soft-surface floor covering with the long-wearingperformance characteristics of hard-surface flooring. Created as aunique floor covering alternative to hard surface products, J J FlooringGroup’s Kinetex encompasses an unprecedented range of performanceattributes for healthcare, retail, education, and institutional environments.

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor Coveringkinetex818 J&J Drive, PO Box 12871 800 241 4586Dalton, GA 30722jj-kinetex.comEnvironmental Product Declaration VerificationEPD INFORMATIONProgram OperatorNSF InternationalDeclaration HolderJ J Flooring Group 818 J&J Drive, Dalton GA 30722 PO Box 1287ProductKinetex Date of IssueJune 7, 2013This EPD was independently verified by NSF International inaccordance with ISO 14025:Period of ValidityValid through 12/31/18EPD10003Signature of RepresentativeName of Representative InternalDeclaration NumberThomas J. Bruursema ExternalContact Information for Representativebruursema@nsf.orgSignature of RepresentativeThis life cycle assessment was independently verified by inName of Representativeaccordance with ISO 14044 and the reference PCR:Jack GeibigContact Information for Representativejgeibig@ecoform.comLCA INFORMATIONTitle of LCA:Basis LCAKinetex LCA Report: Fiscal year 2012Date of Issue:May 2013Name of Preparer:LCA PreparerBrad McAllisterOrganization of Preparer:WAP Sustainability ConsultingContact Information for Preparer:This life cycle assessment was critically reviewed in accordance with ISObrad@wapsustainability.comName of Critical Reviewer:Jack GeibigOrganization of Reviewer:Ecoform14044 by:Contact Information for Reviewer:jgeibig@ecoform.comPCR INFORMATIONProgram OperatorNSF InternationalReference PCRFlooring: Carpet, Resilient, Laminate, Ceramic, WoodDate of IssueMay 22, 2012Dr. Michael OvercashPCR review was conducted by:Environmental Claritymrovercash@earthlink.netEnvironmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor Coveringkinetex Product DescriptionInnovative textile composite flooring tile product comprised of PET/Polyethylene blended backing and PETface fibers. Can be used in applications ranging from traditional carpet to resilient flooring. Product containsboth pre-consumer and post-consumer recycled content for a total of 60% recycled content. Product is made inthe United States.Wear Layer / Face FiberKinetex ConstructionCushioned BackingThermally FusedApplicabilityProduct is intended for use as a flooring tile in medium-to-high traffic commercial applicationsEnvironmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor CoveringProduct CharacteristicsType of manufactureMechanically bonded PET face thermally bound to PET cushionfelt backingYarn typePETAdditional characteristics per NSF/ANSI 140Fully RecyclableSustainable certificationsCertified to NSF/ANSI 140 PlatinumVOC emissions test methodGreen Label Plus (GLP)CRI- TARR ratingCHARACTERISTICS4.5NOMINAL VALUEUNITTotal thickness0.200inch)Product weight4.9 toz/yd2Surface pile thickness 0.4inchNumber of tufts or loops 100in24.1oz/yd2Pile fiber composition100 PET%Secondary backing100 PET%Surface pile weightList of Product StandardsTESTAATCC2 Test Method 134-2011Electrostatic Propensity of Carpets (Normative value 3.5 KV)AATCC2 Test Method 16-2004Colorfastness to Light (minimum grade 4 at 40 AFU)ASTM6 E648Standard Test Method for Critical Radiant Flux of FloorCovering Systems Using a Radiant Heat Energy SourceASTM6 E662Standard Test Method for Specific Optical Density ofSmoke Generated by Solid MaterialsASTM6 D5252Standard Practice for the Operation of the Hexapod Tumble Drum TesterASTM6 D7330Standard Test Method for Assessment of Surface Appearance Change in Pile FloorCoverings Using Standard Reference ScalesISO14 2551/ ASTM6 Dimensional Stability(Modular Tiles Only)Environmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgRESULT .7KV50.64Non-Flaming 49Flaming 1364.54.5Ct1 -0.012Ct2 -0.190Ct3 0.002Ct4 -0.023DATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor CoveringMaterial ContentAVAILABILITYCOMPONENTPile MaterialPrimary BackingRENEWABLENON-RENEWABLERECYCLEDORIGIN OFRAW MATERIALSMATERIALMASS %PET Yarn(Solution Dyed)17.2%Fossil resource, limitedUSPE15.4%Fossil resource, limitedUSRecycled PET60.4%Virgin PET6.7%From both post– andpre–consumer sourceSecondary BackingUSFossil resource, limitedUSProduction of main materialsPolyethylene Terephthalate (PET): Polyethylene terephthalate is produced from ethylene glycol and dimethylterephthalate or terephthalic acid. Recycled PET is sourced from a variety of sources including pre-consumerreclaimed fibers and post-consumer products, such as plastic bottles and textiles.Polyethylene (PE): Class of synthetic fossil based polymers produced from the polymerization of ethylene.Life Cycle Assessment Stages and Reported EPD InformationSourcing/Extraction (Raw Material Acquisition) StageThe exact route will vary based on each individual raw material’s specific supply chain. In general, a material beginsvia extraction from the Earth or from pre- or post-consumer recycled feedstock and moves through a series ofprocessing steps prior to being received at a manufacturing facility. Processing may include the addition orremoval of supplemental materials and/or by-products. A series of transportation steps are required to move intermediate goods between facilities. Transportation modes may include truck, rail, sea freight and/or air.Manufacturing StageThe manufacturing process involves first mechanically binding PET face fiber onto the PE primary backing. Thisintermediate product is then laminated onto the PET secondary backing. The final product is then cut into carpettiles and packaged for shipping to customer.Environmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor CoveringHEALTH, SAFETY, AND ENVIRONMENTAL ASPECTS DURING PRODUCTION ISO14001 Environmental Management SystemCompliance with local, state and federal regulations relating to the environment and workplace safety.Part of corporate Design for Environment program of J J Flooring GroupMeets requirements within the Public Health and Environment section of NSF140Corporate workplace safety programUtilization of LEAN manufacturing principles for the reduction of waste during production.PRODUCTION WASTEJ J Flooring Group strives to reduce all production waste through increased efficiency and utilization of rawmaterials. Any remaining waste that is generated is reclaimed and reused in the manufacturing process or sent torecycling partners. J J Flooring Group has a strategic goal to be landfill free by 2020.Delivery and installation stageDELIVERYJ J Flooring Group is provided to both the domestic and international marketplace. Domestic shipments aretypically completed by truck, whereas international shipments utilize ocean freight and truck. The deliverydistance to each job site is project specific and J J Flooring Group requests that customers contact their salesrepresentative for details regarding deliverery options.INSTALLATIONInstallation of carpet can be accomplished through the use of J J Flooring Groups’ K-Tac Aqueous Adhesive.Full instructions regarding installation of carpet are provided in the J J Flooring Groups’ Kinetex InstallationInstructions. The instructions are available for download n/HEALTH, SAFETY AND ENVIRONMENTAL ASPECTS DURING INSTALLATIONAdhesives used during installation meet the requirements of California South Coast Air Quality ManagementDistrict Rule #1168 or are in accordance with the emissions requirements in California Department of PublicHealth Standard Method for the Testing and Evaluation of Volatile Organic Chemical Emissions fromIndoor Sources Using Environmental Chambers, Version 1.1, February 2010 (also known as CA 01350 or maybe referenced as FloorScore or Green Label Plus approved).The MSDS’s for installation adhesives can be viewed NSTALLATION WASTEPackaging waste generated during the installation phase can be recycled with local recycling options. Formore details regarding J J Flooring Group’s Carpet Reclamation program, please call pet-Reclamation/PACKAGINGPrior to shipping, Kinetex tiles are packaged in cardboard boxes that contain recycled content. Boxes arestacked and shipped on wooden pallets. The boxes are secured to the pallet with thin film plastic wrap (LLDPE). All materials are recyclable through local recycling options.Environmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor CoveringUse StageUSE OF THE FLOOR COVERINGThe reference service life of J J Flooring Group Kinetex is 15 years. Although J J’s Kinetex may be replacedsooner due to changes in fashion. We are proud to offer to the market a limited lifetime warranty on most ofour products.CLEANING AND MAINTENANCEThe LCA was modeled with the following cleaning and mantenance parameters:LEVEL OF USECOMMERCIALCLEANING PROCESSCLEANING FREQUENCY(TIMES / YEAR)CONSUMPTION OF ENERGYAND RESOURCESVacuum Cleaning4 times / weekElectrical EnergyRinse Cleaning2 times / yearElectrical Energy, WaterDeep Cleaning (extraction)2 times / yearElectrical Energy, Water, cleaning agent.STRUCTURAL DAMAGEKinetex should not be installed until all structural damage has been adequately repaired and determined to becode compliant.End of Life StageRECYCLE, REUSE, OR REPURPOSEDue to the unique construction of Kinetex, the product is able to be recycled at much higher rates than standardflooring products. At the end of its useful life, J J Flooring Group expects that all Kinetex to be reclaimed.DISPOSALRecycling of J J Flooring Group’s flooring is recommended. Additionally, it is recommended that customersutilize J J Flooring Group’s flooring reclamation program for the recycling of J J Flooring Group flooring. Toinitiate the carpet reclamation process, please call 1.800.241.4586. However, flooring can be disposed of inmunicipal landfills or sent to waste-to-energy facilities (subject to local regulations).Life Cycle Assessment (LCA)GeneralA cradle-to-grave life cycle assessment (LCA) was conducted in accordance to the ISO14040/14044 series ofstandards. Additionally, external third parties critically reviewed the LCA study. The LCA assessed the Sourcing,Manufacturing, Delivery and Installation, Use, and End-of-life stages of the product’s life cycle.Description of the functional unitThe functional unit is 1 square meter of Kinetex flooring. The service life of Kinetex is 15 years.Environmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor CoveringCut-off criteriaExcluded materials met the following criteria: Less than 1% of the total mass of the final product Less than 1% of the total energy flows Total excluded materials did not exceed 5% of final product. Were identified as not having disproportionally high environmental impact.AllocationBackground data used in the LCA model may contain some allocation. Primary data for J J Flooring Groupproduction was not allocated.Background dataThe LCA was modeled using the GaBi 6 software platform. Background data was typically sourced from PEInternational datasets, although some data from PlasticsEurope and the USLCI database were utilized whenappropriate PE datasets were not available.Data qualityTime Related Coverage: All gate-to-gate manufacturing data was sourced from J J Flooring Group’s mostrecently completed fiscal year. The time coverage of background data is adopted from the specific datasets utilizedin the model. Priority was given to the most up-to-date dataset available at the time the model was created. Nobackground data is more than 10 years old.Geographical Coverage: All gate-to-gate manufacturing data are specific to J J Flooring Group’s locations andhave beenverified through third-party certification programs. The Geographical Coverage background data isadopted through the use of the specific datasets utilized in the model. In general, domestic data were preferred,however the absence of US specific data required some international data to be utilized.Technology coverage: Data utilized in the model represent the most current technology.System boundariesThe LCA of 1 M2 of J J Flooring Group’s Kinetex includes: Sourcing/Extraction Stage Manufacturing Stage Delivery and Installation Stage Use Stage End of Life StageSOURCING / EXTRACTIONSTAGESupply chain impacts tosource raw materials,including transportationand packaging of thesematerials.MANUFACTURINGSTAGEDELIVERY & INSTALLATIONSTAGEUSESTAGEEND OF LIFESTAGEIncludes all gate-to-gateprocesses required to produce carpet from sourcedraw materials.Includes packaging offinished Kinetex product,shipping of finished Kinetexproduct and the installationof Kinetex at customer’sproject site.Includes cleaning andmaintenance of Kinetexover time.Includes end of life options such as disposal inlandfill, waste-to-energyand reclamation.Environmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor CoveringNotes on use stageKinetex manufactured by J J Flooring Group carries a limited lifetime warranty. While the actual lifetime of theflooring is contingent on several factors, including changing style preference and building traffic, J J FlooringGroup has assumed a 15 year service life in the LCA model. Results are presented for a single year of use, as wellas for a 60-year reference service life of a building.KinetexPrimary Energy - Non-Renewable (MJ)632.31Lignite (%)1%Mineral Coal (%)49%Natural Gas (%)24%Oil (%)8%Nuclear (%)18%93.32Primary Energy - Renewable (MJ)Hydropower (%)12.10%Windpower (%)15.93%Solar Energy (Solar Power, Biomass) (%)71.83%Geothermics (%)0.14%0Secondary Fuels (MJ)64.06Non-Renewable Material Sources (kg)Output FlowsHazardous Waste (kg)0Non-Hazardous Waste (kg)64.33LIFE CYCLE IMPACT ASSESSMENTCML2001 - NOV. 2010 RESULTSTable AThe Flooring: Carpet, Resilient, Laminate, Ceramic, Wood PCR is currently under expert review. It isexpected that this review will conclude that Table A: Life Cycle Impacts for a One Year Use Stage willno longer be necessary in future EPDs. The absence of Table A in this EPD is recognized by NSF as anappropriate deviation from the PCR.Table BLife Cycle Stage Impacts for a Building Life of 60 YearsTOTALCML IMPACT CATEGORIESSOURCINGMANUFACTUREDELIVERY & INSTALLATIONUSEEND OF LIFEUNITSGlobal Warming (GWP)kg CO2 ification (AP)kg SO2 E-0158%1.03E-050%Ozone Depletion (ODP)kg CFC-11 E-081%6.28E-140%Smog (POCP)kg C2H4 E-0353%-3.23E-060%Eutrophication (NP)kg PO4 E-0345%2.34E-060%Abiotic Depletion (ADP)kg SB 74E-0624%2.92E-100%Environmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor CoveringBreakdown of Use Stage ImpactsTOTAL %ANNUAL ACTIVITIESGlobal Warming100%100%INTERMITENT ACTIVITIES0%Acidification100%100%0%Ozone %100%0%Abiotic Depletion100%100%0%TRACI RESULTSTable AThe Flooring: Carpet, Resilient, Laminate, Ceramic, Wood PCR is currently under expert review. It isexpected that this review will conclude that Table A: Life Cycle Impacts for a One Year Use Stage willno longer be necessary in future EPDs. The absence of Table A in this EPD is recognized by NSF as anappropriate deviation from the PCR.Table BLife Cycle Stage Impacts for a Building Life of 60 YearsTOTALTRACI IMPACT CATEGORIESUNITSGlobal Warming (GWP)kg CO2 eq.60.51Acidification (AP)kg SO2 eq.kg CFC-11 eq.Smog (POCP)Eutrophication (NP)Ozone Depletion (ODP)SOURCING100%19.802.14E-01100%1.16E-06100%kg C2H4 eq.2.02E 00kg PO4 %100%8.60E-01100%4.88E-03DELIVERY & E-0319%USE36.90END OF 030%1.00E 0050%2.85E-040%5.16E-0341%8.60E-070%Breakdown of Use Stage ImpactsTOTAL %ANNUAL ACTIVITIESINTERMITENT ACTIVITIESGlobal Warming100%100%0%Acidification100%100%0%Ozone %100%0%Environmental Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

In Motion Collection:Velocity, Accelerate & MomentumModular Commercial Floor CoveringAdditional Environmental Information NSF 140 Platinum CertificationCRI Green Label Plus CertificationListed on Pharos http://www.pharosproject.net/Available post-consumer reclamation options.J J Flooring Group operates under an all inclusive Environmental Action (EnAct ) Program whereby allassociate and corporate environmental activities are measure and improved. J J Flooring Group offers sample returns under its R4 Program. J J Flooring Group proudly offers to the market an annual, transparent Sustainable Progress Report.Please see the following website for more details:http://www.jj-kinetex.com/kinetex l Product Declaration Program OperatorNSF International789 N. Dixboro Rd.Ann Arbor MI 48105 USAwww.nsf.orgDATE OF ISSUE:PERIOD OF VALIDITY:June 7, 2013Valid through 9/30/18EPD100032013 NSF InternationalDECLARATION#:

Kinetex Textile Composite Flooring Kinetex is an advanced textile composite flooring that combines key attributes of soft-surface floor covering with the long-wearing performance characteristics of hard-surface flooring. Created as a unique floor covering alternative to hard surface products, J J Flooring