Transcription
-1-TRAILMASTERTAURUS 200U & 200MFVPARTS MANUALVERSION:1.002/25/2019
-2-EN-FIG 1: CYLINDER HEAD COVER ASSEMBLYNO.CODEDESCRIPTIONQTY.11ME1119100COVER COMP HEAD121ME1119300GASKET HEAD COVER131ME1116900AERATION HEAD COVER141ME1116800AERATION CAP151ME1119600TUBE BREATHER161ME1119700TIE-IN171ME1118000AERATION TUBE ASSY181ME1118800WASHER191ME1481000AERATION WASHER 21101ME1481100WALVE ASSY1119184306022102300BOLT M6 22（GB/T16674.1）4121ME1482100AIR INDUCTION SYSTEM ASSY1139184306040102300BOLT M6 40（GB/T16674.1）2149184306025102300BOLT M6 25（GB/T16674.1）1159673309000005300HOOP 91161MQ1248900HOOP111179214340060002300SCREW M4 6（GB/T 818）4181ME1119000COVER COMP HEAD ASSY1
-3-En-Fig 2 CAMSHAFT COMPNO.1CODEDESCRIPTION1ME1217000QTY.CAMSHAFT COMP11En-Fig 3: CAMSHAFT HOLDER COMPNO.CODEDESCRIPTIONQTY.11ME1215000HOLDER CAMSHAFT ASSY129401308000005300WASHER 8（GB/T 97.1 ）339320308013205300NUT M8（GB/T 6177.1 ）441ME1216400INLET VALVE ROCKER SHAFT BAFFLE1
-4-En-Fig 4: CYLINDR HEAD COMPNO.CODEDESCRIPTIONQTY.11ME1111100HEAD COMP CYLINDER（200cc）121ME1211900SEAL VALVE STEM231ME1355100PLUG SPARKA7TC149184306100102300BOLT M6 100（GB/T 16674.1）251ME1118100GASKET CYLINDER HEAD（200CC）161ME1355600GASKET CARBURETOR INSULATOR171ME1355500INSULATOR CARBURETOR181ME1358500PIPE COMP IN ASSY191ME1357500BAND INSULATER1109320306010205300NUT M6（GB/T 6177.1 ）2111ME1118500Vent gasket 11121ME1112100PIN DOWEL 10 164131ME1111300BOLT M6 322149126306050102300BOLT M6 50（GB/T 900）2151ME1212100VALVE EX1161ME1211100VALVE IN1171ME1211500SEAT VALVE SPRING OUTER2181ME1211400SPRING VALVE OUTER2191ME1211300SPRING VALVE2201ME1211700RETAINER VALVE SPRING2211ME1211800COTTER VALVE4221MEX111100HEAD ASSY1INNER
-5-En-Fig 5: CARBURETORNO.1CODEDESCRIPTION1ME1410100CARBURETOR ASSYQTY.1En-Fig 6: STARTING MOTORNO.CODEDESCRIPTIONQTY.11ME818910001STARTING MOTOR129214305008005300SCREW M5X8 (GB/T818)139184306016102300BOLT M6 16（GB/T 16674.1）2
-6-En-Fig 7: AIR CLEANERNO.CODEDESCRIPTIONQTY.11MF1441000AIR FITTER COMPONENT121ME1441100AIR CLEANER CASE131ME1445100AIR CLEANER141ME1441200AIR FITTER COVER59271348160006300SCREW ST4.8 16 (GB/T 845)561ME1443700AIR CLEANER NUT171ME1442300CLAMP TUBE481ME1442500HOSE291ME1442600PLUG BREATHER MF1445500PVC Cover（φ8）1
-7-En-Fig 8: LEFT CRANKCASE COVERNO.CODEDESCRIPTIONQTY.11ME1541000COVER LEFT129184306045102300BOLT M6 45 (GB/16674.1)531ME1541200LEFT COVER PIPE141ME1541300HOSE CLAMPS159184306050102300BOLT M6 50 (GB/16674.1)261ME1515500PIN DOWEL 8 142En-Fig 9: DRIVE PULLEYNO.CODEDESCRIPTIONQTY.11ME1764100DRIVE BELT121ME1764000DRIVER ASSY131ME1761000DRIVEN ASSY141ME1761500ROLLER SET WEIGHT(WEIGHT 10g)659401312000031300WASHER 12 （GB/T 97.1）269320312018205300NUT M12 1.25（GB/T 6177.2）271ME1768100GEAR KICK DRIVEN1
-8-En-Fig 10: CYLINDER COMPNO.CODEDESCRIPTIONQTY.11ME1132100WASHER 6.5121ME1135100GASKET CYLINDER139184306012102300BOLT M6 12（GB/T16674.1）141ME1112100PIN DOWEL 10 16251ME1131100CYLINDER COMP1En-Fig 11: CRANKSHAFT COMPNO.CODEDESCRIPTIONQTY.11ME1140000CRANK SHAFT LIP PISTON PIN 15MM251ME1163300PIN PISTON161ME1160300PISTON RING ASSY171MEX116000PISTON ASSY1
-9-En-Fig 12: FAN COMPNO.CODEDESCRIPTIONQTY.11ME1265100DOWM SHROUD COMP121ME1265300UP SHROUD COMP131ME1265200COVER COMP FAN141ME1261100PAN COMP COOLING159184306025102300BOLT M6 25（GB/T16674.1）361ME1265400COOLING CATHETER179271348160002300SCREW ST4.8 16 (GB/T 845)489184306018102300BOLT M6 18 （GB/T16674.1 ）4
- 10 -En-Fig 13: GENERTOR ASSYNO.CODEDESCRIPTIONQTY.11ME8140000GENERATOR ASSY FLYWHEEL TYPE 002300SCREW M5 10（GB/T 818 ）259218260250100000SCREW M6 25（GB/T 70.1 ）269401312000031300WASHER 12 （GB/T 97.1）179320312018205300NUT M12 1.25（GB/T 6177.2）181ME8148000COIL ASSY IGNITION199186306025161300GB/T 5789 M6 251
- 11 -En-Fig 14: MOTOR STARTER COMPNO.CODEDESCRIPTIONQTY.11ME1551200GEAR STARTER REDUCTION121ME1552100SHAFT STARTER REDUCTION GEAR131ME1559000STARTER CLUTCH141ME1553200STARTER CLUTCH WASHER151ME1553100NUT1
- 12 -En-Fig 15: RIGHT CRANKCASE COVER COMPNO.CODEDESCRIPTIONQTY.11ME1541700RIGHT CRANK CASE COVER121ME1545300GASKET R CRANKCASE COVER131ME1535100CAP TAPPET ADJUSTING HOLE141ME1535200SPRING OIL FILTER SCREEN151ME1536700GAUGE OIL LEVEL161ME1536800O-RING 31 3179184306110102300BOLT M6 110（ GB/T 16674.1）181ME1548100CLAMPER A.C. GENERATOR CORD199184306100102300BOLT M6 100（GB/T 16674.1）3109184306095102300BOLT M6 95（ GB/T 16674.1）3111ME1535300SCREEN OIL FILTER1121ME1535410O-RING 18 31131ME1142500OIL SEAL 19.8 30 51149184306030102300BOLT M6 30（ GB/T 16674.1）2
- 13 -En-Fig 16: CRANKCASE COMPNO.CODEDESCRIPTIONQTY.11ME1512100BOLT STUD M8 195221ME1512200BOLT STUD M8 187231ME1515500PIN DOWEL 8 14241ME1516100BOLT DRAIN PLUG 12MM151ME1516200WASHER 12161ME1513000GASKET CRANKCASE（200cc）171ME1141200OIL SEAL 19.8 30 5181ME1515200BUSH ENGINE HANGER RUBBER391MF1511000CRANKCASE ASSY LEFT1101ME1521000CRANKCASE ASSY RIGHT1111ME1515100BUSH ENGINE HANGER RUBBER2129184306050102300BOLT M6 50 (GB/16674.1)2131MFX151200CRANKCASE ASSY RIGHT1141MFX151100CRANKCASE ASSY LEFT1
- 14 -En-Fig 17: OIL PUMP COMPNO.CODEDESCRIPTIONQTY.11ME1330000OIL PUMP COMP129184306025102300BOLT M6 25（GB/T16674.1）231ME1332500SPROCKET OIL PUMP DRIVEN149320306010205300NUT M6（GB/T 6177.1 ）151ME1333000CHAIN OIL PUMP161ME1332600SEPARTOR OIL179184306012102300BOLT M6 12（GB/T16674.1）2
- 15 -En-Fig 18: CHAIN CAM COMPNO.CODEDESCRIPTIONQTY.11ME1221300GASKET TENSIONER LIFTER121ME1225100PIVOT CAM CHAON TENSIONER131ME2359200O-RING 14 2.65149184306025102300BOLT M6 25（GB/T16674.1）251ME1221000LIFTER ASSY TENSIONER161ME1223300SCREW PAN171ME1223100TENSIONER CAM CHAIN COMP181ME1224100GUIDE COMP CAM CHAIN191ME1223000O-RING 10 1.81101ME1219000CHAIN CAM1
- 16 -En-Fig 19: Oil cooler ASSYNO.CODEDESCRIPTIONQTY.11ME134220001RIGHT OIL HOSE121ME134230001LEFT OIL HOSE131ME1342400OIL RADIATOR141ME1342500DRAIN 18102300BOLT M6 18 （GB/T 5789）489184306035166300BOLT M6 35 （GB/T 5789）491ME1342900UPPER CLAMPING PLATE2101ME1343000UPPER CLAMPING PLATE2119184306012161300BOLT M6 12 (GB/T 16674.1)2129330306010141300NUT M6 (GB/T 6187.1)4
- 17 -En-Fig 20: MUFFLERNO.CODEDESCRIPTIONSLIENCER FIXING NUTQTY.11ME1471500221MF1471100EXHAUST PIPE131ME1471400EXHAUST PIPE GASKET141MF1471200MUFFLER NUT M10 1.25 (GB/T 6187.2)279402310000031300WASHER 10 (GB/T 96.1)481MU502010001INSULATION PAD291MU5010100TRANSMISSION DAMPER UPPER A2101MU5010200TRANSMISSION DAMPER UPPER B2119186310060281300BOLT M10 1.25 60 （GB/T 5789）2121MF1471500TAIL PIPE1139401306000031300FLAT PAD 63149403106000000000ELASTIC WASHER63159151306016161300BOLT M6X163161MF1462100SPRING2171MF1463100SLIENCER LIMIT RING2181MF1470000MUFFLER
- 18 -En-Fig 21: T M8X281121MF2351200GEARBOX LEFT COVER131ME2355300DOWEL249184308016362300BOLT M8X12151MQ2359300OIL DRAIN SPACER 8.2X16X2161MF2351100GEARBOX CASE171MF2355400SHIFT SMALL CAP181MF2358200STALL BRACKET199218306015160000BOLT SOCKET HEAD M6X154109218306020362300BOLT SOCKET HEAD M6X201111MQ2355600VENTILATION MOUTH LINER1121ME2354600OIL SEAL 22 48 112131ME1516200ALUMINIUM WASHER1141MU8093000SPEED SENSOR1151ME2355530OIL PLUG1161ME1535400O-RING 18X2.651171MQ2354600OIL SEAL 25 47 81
- 19 -En-Fig 22: SPINDLE ASSY.NO.CODEDESCRIPTIONQTY.11MF2352000SPINDLE ASSY.1293306205X5BEARING 6205131MF2352100SPINDLE141MQ2352700DRIVE SPROCKET151MQ2352810GASKET 21X30X2161MQ2352500LOW SPEED DRIVE GEAR 16T1793306004X5BEARING 6004181MQ2352600TOOTHED CHAIN1
- 20 -En-Fig 23: COUNTERSHAFT ASSY.NO.CODEDESCRIPTIONQTY.11MF2353000COUNTERSHAFT 38X1.2441ME2353200NEEDLE BEARING 25X29X10251MQ2354500LOW SPEED DRIVEN GEAR 35T169431125000000000SHAFT RING 25X2371MF2353800LOW SPEED SHIFT DISC1893306004X5BEARING 00NEEDLE BEARING 32X37X131111MQ2354700DRIVEN SPROCKET1129431132000000000SHAFT RING 321131ME2353900DOUBLE SIDE SHIFT DISC1141MQ2354300HIGH SPEED DRIVEN GEAR 31T1151MF2353200TRANSITION GEAR 19T11693306204X5BEARING 62041
- 21 -En-Fig 24: INTERMEDIATE SHAFT ASSY.NO.CODEDESCRIPTIONQTY.11MF2354000INTERMEDIATE SHAFT ASSY.121MF2354100INTERMEDIATE SHAFT1393306004X5BEARING 6004141MF2354200GEAR 48T1593306204X5BEARING 62041
- 22 -En-Fig 25: SECONDARY SHAFT ASSY.NO.CODEDESCRIPTIONQTY.11MF2355000SECONDARY SHAFT ASSY.1293306204X5BEARING 6204231MF2355200BUSHING 21x32141MF2354200GEAR 48T151MF2355100SECONDARY SHAFT1
- 23 -En-Fig 26: OUTPUT SHAFT ASSY.NO.CODEDESCRIPTIONQTY.11MF2356000OUTPUT SHAFT ASSY.129184308025262300BOLT M8 25 (GB/T 16674.1)6393306206X5BEARING 6206241ME2354800OUTPUT SHAFT151MF2356200OUTPUT GEAR 62T1
- 24 -En-Fig 27: SHIFTING MECHANISM ASSY.NO.CODEDESCRIPTIONQTY.11MF2358000SHIFTING MECHANISM ASSY.121MF2358100SHIFT DRUM139431112000000000SNAP RING 12(GB894.1)241MQ2358800SHIFT FORK251MQ2359200LOW SPEED FORK SPRING161MQ2358900SHIFTING FORK SHAFT171MQ2359400SHIFT SPRING COVER181MQ2358300SHIFT GEAR191MQ2358400SHIFT CAM1101MQ2359600O-RINGS 9X1.81111MQ2358700SHIFT LIMIT SPRING1121MQ2359500O-RINGS 13X1.81131MQ2358500SHIFT STOP ROCKER1141MQ2358200SHIFTING GEAR1151MQ235860001SHIFT SHAFT1162MU8062000FILE DISPLAY1179401310000031300FLAT PAD 101189431232000001100SHAFT RING 9119915130601562300BOLT M6X151209403306000002300ELASTIC WASHER1219401306000031300FLAT PAD 61221ME2359600SHIFT CABLE TRAY1
- 25 -En-Fig 28: ENGINE CONNECTIONNO.CODEDESCRIPTIONQTY.11MF1000000ENGINE ASSEMBLY129186308055262300BOLT M8 55（ GB/T 16674.1）139184308030202300BOLT M8 30（ GB/T 16674.1）241ME1515200REAR ELASTIC INSTALLATION SECTION159186310030281300FLANGE BOLT M10X1.25X30169184308035202300BOLT M8X35171MF2351400CONNECTING PLATE LEFT189330308013241300NUT M8199184308025262300BOLT M8X251109330310015261300NUT M10 GB/T 6187.22111MF2351800SIDE PANEL1121MU5012000SHOCK PAD1139186310020281300BOLT M10X1.25X201141MF2351600CONNECTING PLATE115-11MF235000AAGEARBOX ASSY1
- 26 -1- 30200Rubber Set, Seat231MU6033010Plug441MU7087300Plug 40 20251MU7014000Trailer Ball ASSY161MU7080700Thumb Lock179501304075000000B Shape Pin1
- 27 -2- HOODNO.CODEDESCRIPTIONQTY.11MU6011410Fixed Hood Latch Hook221MU6011500Ring431MU60112041Removable Hood Cover(Red)11MU60112072Removable Hood Cover(Blue)11MU60112025Removable Hood Cover(Pearl White)11MU60112081Removable Hood Cover(Camo)11MU60112014Removable Hood Cover(Carbon Fiber)11MU60112055Removable Hood Cover(Orange)11MU60111041Removable Hood(Red)11MU60111072Removable Hood(Blue)11MU60111025Removable Hood(Pearl White)11MU60111081Removable Hood(Camo)11MU60111014Removable Hood(Carbon Fiber)11MU60111055Removable Hood(Orange)159312306000105300Spring Nut M6 (QC/T 608)961MU6011300Fixed Hood Ring24
- 28 79275360160111300Screw M6 16 (GB/T 973)689271342160002300Screw ST4.2 16 (GB/T 845)691MU514040121Dump valve Frame2109271348160006300Screw ST4.8 16 (GB/T 845)6112MU60131012Grill, Front （Black）1129397342000002300Spring Nut ST4.2 (Q397A)9139271342130006300Screw ST4.2 13 (GB/T 845)16141MU5660400Shift Rod Rubber Sleeve2151MU6140810Reflecting Film(Amber)2162MU6013210Grill, Front Connecting Plate（Silvery White）1
- 29 -3- FENDERNO.CODEDESCRIPTIONQTY.11MU603111001RR Upper Rear Mudguards Rear121MU602811001LR Upper Rear Mudguards Rear139275360160111300Screw M6 16 (GB/T 973)2241MU602710001LR Upper Rear Mudguards Front151MU602910001RR Upper Rear Mudguards Front162MU601810001Upper Front Mudguards，RH179275360250111300Screw M6 25 (GB/T 973)289271348160006300SCREW ST4.8 16 (GB/T 845)499271348190006300Screw ST4.8 19 (GB/T 845)4109312306000105300Spring Nut M6 (QC/T 608)2112MU601710001Upper Front Mudguards，LH1
- 30 -4- DASHBOARDNO.CODEDESCRIPTIONQTY.11MU601411001Panel, Instrument121MU5650100Cover, Shift Lever139271348160006300Screw ST4.8 16 (GB/T 845)1141MU6014500Switch Cover651MU601421001Steering Wheel Under Cover169397342000002300Spring Nut ST4.2 (Q397A)1071MU6014600Switch Plate189271348190006300Screw ST4.8 19 (GB/T 845)291MU601440001Cover, Glove box1109275360160111300Screw M6 16 (GB/T 973)7119271342130006300Screw ST4.2 13 (GB/T 845)5121MU6032100The Water Retaining Plate1139928042000000000Tie L 4 2003
- 31 -5- SIDE COVERNO.CODEDESCRIPTIONQTY.11MU602410001Left Mudguards129271348160006300Screw ST4.8 16 (GB/T 845)631MU6011300Fixed Hood Ring249275360160111300Screw M6 16 (GB/T 973)859271348190006300Screw ST4.8 19 (GB/T 845)261MU602310001Rear Floor179397342000002300Spring Nut ST4.2 (Q397A)481MU602510001Right Mudguards1
- 32 -6- FOOT BOARDNO.CODEDESCRIPTIONQTY.11MU601610001Upper Floor129397342000002300Spring Nut ST4.2 (Q397A)3031MU6016300Retaining Rubber Clip141MU6016210Retaining rubber151MU601910001Foot Cover，LF169271348190006300Screw ST4.8 19 (GB/T 845)279275360160111300Screw M6 16 (GB/T 973)1081MU602110001Foot Cover，RF191MU601510001Lower Floor1109271348160006300Screw ST4.8 16 (GB/T 845)13111EU6110110Warning Decal 1（Aluminum Plate）1129441004010000000Rivet 4 104139402305000031300Washer 5(GB/T 96.1)4149218380650261300Bolt M8 651159340308013261300Nut M82
- 33 -7- CHASSIS SHIELDNO.CODEDESCRIPTIONQTY.11MU602610001Chassis Shield129275360160111300Screw M6 16 (GB/T 973)1831MU602210001Large Storage141MU6180300Heat Insulation Film159402308000031300Washer 8 (GB/T 96.1)18
- 34 -8- FRONT SUSPENSION SYSTEMNO.CODEDESCRIPTIONQTY.11MUX542301Front Shock Strut Body Assy, L121MUX542501Front Shock Strut Body Assy, R139330314021361300Nut M14 1.5 (GB/T lip 64(GB/T 893.1)261MU5455300Brake Disc，F271MU545510001Hub，FR Wheel281MU5555200Bolt899151308020281300Bolt M8 20 (GB/T 5783)8101MU5426000Grease Fitting M62111MU5424000Ball Joint Stud2121MU5423200Coupling Mounting Plate2139254360160101300Bolt M6 16 (GB/T 819.1)4149383310016261300Slotted Nut M10 1.25 (GB/T 9459)2159500325025002300Cotter Pin 2.5 252162MU5431000A-Arm ,R1179330312018261300Nut M12 1.25 (GB/T 6187.2)4181MU5412000Bushing4191MU5410100A-Arm Pivot Shaft4
- 35 202MU5411000A-Arm, L1211MUX542020Upper Pivot Ball ASSY121-19401314000031300WASHER 14 (GB/T 97.1)221-21MU5420900SPACER RUBBER221-31MU5420200UPPER PIVOT BALL221-41MU5420300LOWER PIVOT BALL2221MU5450100Front wheel mounting shaft223/242MU5421010Front shock absorber ASSY 100A-Arm（Bushing）,R1279186308040266300Bolt M8 40 (GB/T 5789)4289330308013241300Nut M8 (GB/T 6187.1)4
- 36 -9- REAR SUSPENSION SYSTEMNO.CODEDESCRIPTIONQTY.11MU5510200Bolt M10 1.25 80421MU5510300Bush 1， Arm2031MU5510500Collar Rear , L Lower441MU5531000Arm Set, Rear .R Upper151MU5511000Arm Set, Rear .L Upper169330310015261300Nut M10 1.25 (GB/T 6187.2)1471MU5533010Arm Set, Rear .R Lower181MU5513010Arm Set, Rear .L Lower191MU5514600Collar Upper2101MU5514300Bolt M10 1.25 1352111MU5520100Bolt M10 1.25 504121MU55210021Shock ASSY，Rear2
- 37 131MU5514500Collar Lower2141MU5515000Seal 61.5 43 MU5516000Seal 58 41.2 122189430158000000000Circlip 58(GB/T 893.1)2191MU5514200Bolt M10 1.25 1102201MU555510001Hub，FR Wheel2211MU5555400Brake Disc，R2221MU5555200Bolt8239151308020281300Bolt M8 20 (GB/T 5783)8241MUX551400Rear Hub ASSY2251MU5510100Bolt M10 1.25 1742261MU5510400Collar Rear, L Upper2271MU5555300Oil Seal2281MUX553100Arm Set, Rear .R Upper Packing ASSY1291MUX551100Arm Set, Rear .L Upper Packing ASSY1301MUX551301Arm Set, Rear .L Lower Packing ASSY1311MUX553301Arm Set, Rear .R Lower Packing ASSY1
- 38 -10- STEERING ASSYNO.CODEDESCRIPTIONQTY.11MU5652000Parking cable229186308016266300Bolt M8 16 (GB/T 5789)231MU5650300Parking Handle Axis141MU5650200Spring，Parking Handle151MU5650400Bushing169330306010141300Nut M6 (GB/T 6187.1)171MU5651000Parking Handle ASSY189401312000031300Washer 12 (GB/T 97.1)199403112000000000Spring Washer 12 (GB/T 93)1101MU5610910Bush B1119186310020281300Bolt M10 1.25 20 (GB/T 5789)8121MU561300001Column, Steering1132MU5610100Holder, Steering Wheel1149350312018261300Nut M12 1.25 (GB/T 6173)1151MU5611000Wheel, Steering1169218250200100000Screw M5 20（GB/T 70.1 ）6172MU5610200Cover, Steering Wheel1189431116000000000Circlip 162
- 39 191MU5616020Pedal, Brake1201MU5610400Spring A, Brake Pedal1219500325025002300COTTER PIN 2.5 252221MU5610300Spring, Throttle1231MU5614010Pedal, Throttle1241MU5615000Cable, Throttle1259340312018261300Nut M12 1.25 (GB/T h A1281MU5612000Steering ASSY1299401310000031300Washer 10 (GB/T 97.1)4309173310055281300Bolt M10 1.25 552319383310016261300Slotted Nut M10 1.25 (GB/T 9459)2329330310015261300Nut M10 1.25 (GB/T 6187.2)4331MU5617000Tie Rod End B2349350305080011300Nut M5（GB/T 6172）2352MU5618110Horn Switch Bracket1369214340060002300Screw M4 6（GB/T 818）2372MU5619000Plastic Sleeve Bracket1382MU5618000Steering Wheel Plastic Sleeve1392MU5610600Horn Switch1409271348160006300Screw ST4.8 16 (GB/T 845)1419402306000031300Washer 61
- 40 -11- FRONT l821MU5456110CAP，Wheel Center231MU5456000Rim (AL)249925241208060000Tire，FR25 8-12 Off Road251MU5554000Valve，Rim(TR412)261MUX546320Tire ASSY FR (AL) 24 8-12 (P3066)171MUX546120Tire ASSY FL (AL) 24 8-12 (P3066)189500340032002300Cotter PIN 4 32291MU5450400Slotted Nut2109408320000001300Washer 20 (GB/T 1230 )2
- 41 -12- REAR WHEELNO.CODEDESCRIPTIONQTY.11MU545030001Wheel Nut821MU5456110Wheel Center CAP231MU5456000Rim (AL)249925241208060000Tire，FR25 8-12 Off Road251MU5554000Valve，Rim(TR412)261MUX556320Tire ASSY RR (AL) 24 8-12 (P3066)171MUX556120Tire ASSY RL (AL) 24 8-12 (P3066)189500340032002300Cotter Pin 4 32291MU5450400Slotted Nut2109408320000001300Washer 20 (GB/T 1230 irclip A1141MU5710000Rear Drive Axle ASSY ,L1
- 42 -13- SEAT ASSYNO.CODEDESCRIPTIONQTY.11MU5820010Head Rest ASSY221MU5810210Seat ASSY Pin239186306016166300Bolt M6 16 (GB/T 5789)1041MU5810100Seat Lock251MU5810000Seat ASSY161MU5831000Back Rest179330306010141300Nut M6 (GB/T 6187.1)6
- 43 -14- SHIFTING RODNO.CODEDESCRIPTIONQTY.11MU5362000Cable, Shifter ASSY221MU5661010Shift ASSY132MU6014300Shift Cover141MU5660100Axle Of The Shifter159500325025002300Cotter Pin 2.5 25162MU6014500Shift Brush179214350160011300Screw M5 16(GB/T 818)489350305080011300Nut M5492MU6014400Pressing Plate1101MU6121500Shift Decal(4 gear)1
- 44 -15- ELECTRICAL SYSTEMNO.CODEDESCRIPTIONQTY.11MU8170000Wiring Harness121MU8081000Starter Wire 1131MU8082000Starter Wire 2141ME8189200Starter Wire 3151MU8030100LCD Meter161MU8052000Light Switch171MU8053000Hi/ Lo Beam Switch181MU8059000Steering Lamp Switch191MU8054000Override Switch1101MU8051000Ignition Switch1111MU8064000Horn1121MU8020800Flasher Relay ASSY（Led）1131MU8091000Reverse Relay ASSY1141MU8094000Reverse Speed Limiter1151MU8018000Neutral Light1161MU8063000Accessory Socket ASSY1171MU8085000Brake Switch1
- 45 -181MU8096000Regulator Rectifier1191MU8095000Starter Relay1201MU8093000Speed Sensor1211MU8084000Sensor Cable1221ME8146000C.D.I Unit1231MU809700001Battery1241MU8101000Battery Belt2251MU8013000Headlight(Led)2261MU8020100LED Turn Signal Light, FR1271MU8020200LED Turn Signal Light, FL1281MU8014000LED Tail Light, L(Driver Side)1291MU8015000LED Tail Light, R(Passenger Side)1309186306016166300Bolt M6 16 (GB/T 5789)3319271342130006300Screw St4.2 13 (GB/T 845)6329271348160006300Screw St4.8 16 (GB/T 845)4339397342000002300Spring Nut St4.2 (Q397A)4349271339095006300Screw St3.9 9.5 (GB/T 845)4
- 46 -16- BRAKING ASSYNO.CODEDESCRIPTIONQTY.11MU5635000Front Brake hose Assemblies（Driver Side）121MU5632000Brake Master Pump ASSY131MU5636000Front Brake hose Assemblies(Passenger Side)149184308030261300Bolt M8 30 (GB/T 16674.1)259330308013241300Nut M8 (GB/T 6187.1)261MU5632700Putter179500320025002300Cotter Pin 2.0 25189151308025281300Bolt M8 25 (GB/T 5783)299184306012161300Bolt M6 12 (GB/T 16674.1)6101MU5631100Clamp8119151308025281300Bolt M8 25 (GB/T 5783)2129403108000000000Spring Washer 8 (GB/T 93)8139401308000031300Washer 8 (GB/T 97.1)8141MU5642000Middle Brake hose Assemblies1151MU5641000Rear Brake hose Assemblies(Passenger Side)1161MU5639000Rear Brake hose Assemblies（Driver Side）1171MU5633000Front Brake caliper ASSY（Driver Side）1181MU5634000Front Brake caliper ASSY(Passenger Side)1191MU5637000Rear Brake caliper ASSY（Driver Side）1
- 47 201MU5638000Rear Brake caliper ASSY(Passenger Side)1219214350300012300Screw M5 30(GB/T 818)2229151308020281300Bolt M8 20 (GB/T 5783)4231MU5633200Inside/Outside Pad4241MU5643000Brake Tubing Tee1251MU5631020Brake assy.1
- 48 -17- SEAT BELTNO.CODEDESCRIPTIONQTY.11MU7150010Belt(3 POINT)221MU7155000Belt Lock ASSY231MU7150100Bolt241MU7150200Spring 0Bolt lt B2
- 49 -18- ROLL CAGENO.CODEDESCRIPTIONQTY.11MU5210040Member, Roof Frame 1121MU5240040Member, Roof Frame 4131MU5220000Member, Roof Frame 2141MU5230000Member, Roof Frame 3151MU5830100Mounting Bracket269218310030361300Bolt M10 1.5 30 (GB/T 70.1)879186310045281300Bolt M10 1.25 45 (GB/T 5789)489332310016361300Nut M10 1.25 (GB/T 6187.2)1699186310016286300Bolt M10 1.25 16 (GB/T 5789)4109186306016166300Bolt M6 16 (GB/T 5789)8112MU7022000Left Rear View Mirror1122MU7021000Right Rear View Mirror1
- 50 -19- Front bumperNO.CODEDESCRIPTIONQTY.11MU5250030Front Bumper129186308020261300Bolt M8 20 (GB/T 5789)239186310020281300Bolt M10 1.25 20 (GB/T 5789)241MU5000100Plug251MUX525003Front Bumper（Plug）1
- 51 -20- Rear stabilizer barNO.CODEDESCRIPTIONQTY.11MU5561000Bar ,Stabilizer121MU5560200Bush. Stabilizer231MU5560100Holder, Stabilizer Bush249186308020261300Bolt M8 20 (GB/T 5789)459330310015261300Nut M10 1.25 (GB/T 6187.2)461MU5563000Joint，Stabilizer R171MU5562000Joint，Stabilizer L1
- 52 -21- Engine MountingNO.CODEDESCRIPTIONQTY.11MF1000000ENGINE ASSEMBLY121MU5010400BOLT M10 1.25 191131MU5015000FRONT ENGINE MOUNT BRACKET149330308013241300NUT M8 (GB/T 6187.1)452MU5015000ENGINE CUSHIONING RUBBER PAD169330310015261300NUT M10 (GB/T 6187.2)771MU5018000LOWER ENGINE SUPPORT181MU5514200BOLT M10 1.25 110191MU5010200Transmission Damper Upper B2101MU5010100Transmission Damper Upper A2119402310000031300Washer 10 (GB/T 96.1)2121MU501070001BOLT M10X1.25X1422131MU5010300Bolt2141MU5016000REAR LEFT ENGINE MOUNT BRACAKET1151MU5017000REAR RIGHT ENGINE MOUNT BRACAKET1
- 53 -22- 025261300Bolt M8 25 (GB/T 16674.1)439330308013241300Nut M8 (GB/T 6187.1)441MU7060200Rubber, Roof459401308000031300Washer 8 (GB/T 97.1)461MU7060300Plug φ12471MU7060400Roof Bolt Cover4
- 54 -23- FUEL TANKNO.CODEDESCRIPTIONQTY.11ME2411000FUEL TANK121MU6180100DAMPER,PLATE31ME2413000FUEL CAP141ME2411600DAMPER,PLATE UPPER259330308013241300NUT M8 (GB/T 6187.1)261ME2411500STAY,FUEL TANK271MU6180300Heat insulation film181ME2400400PIPE291ME2443000ROLL OVER VALVE ASSY1101ME2400300EPA FUEL PIPE 31111ME2441000VACUUM PUMP1129186306016166300BOLT M6 16（GB/T 5789）2131ME2400500VACUUM PIPE1141ME2400200EPA FUEL PIPE 21151ME2442000Oil filter1161ME2400100EPA FUEL PIPE 11179673309000005300Clamps（d φ9）4189673312000005300Clamps（d φ12）1199673310000005300Clamps（d φ10）4209673314000005300Clamps（d φ14）2211MU8065000Fuel Sensor1229214350160011300Screw M5 16(GB/T 818)4239402305000031300Washer 5 (GB/T 96.1)4249403105000000000Spring Washer 5 (GB/T 93)4259960018265000000O-ring 26.5*1.81261MEX241100Fuel Tank Packing ASSY1LOWER4
- 55 -# BOX ASSY—FOR 200U and 200MFVNO.CODEDESCRIPTIONQTY.11MU5920000Carrier Box ASSY ( New Wrench Pull Rope )121MU5921000Box Cover, FR139186308040266300Bolt M8 40 (GB/T 5789)449330308013241300Nut M8 (GB/T 6187.1)951MU5922000Box Main Cover161MU5924000Box Cover, RR179330306010141300Nut M6 (GB/T 6187.1)1281MU6011300Fixed Hood Ring491MU5650300Parking Handle Axis4101MU5903600Cord Stay2111MU5900100Pin Axle2129501304075000000B Pin 4 75(GB/T 623)2131MU5902000Damper2149500301830000000B Pin 1.8 30(GB/T 623)4151MU5901000Rubber Stopper4169350308013245300Nut M8 (GB/T 6173)4179186308020261300Bolt M8 20 (GB/T 5789)5181MU5910600Holder, Latch2199186306016166300Bolt M6 16 (GB/T 5789)20201MU5925010Latch ASSY1
- 56 211MU5910700Cap, Protector End2221MU5910500Spring2232MU5903900Hook Plate2242MU590370001Plastic Sleeve2259184306035166300Bolt M6 35 (GB/T 16674.1)4262MU590300001Holder Stick ASSY2271MU5900200Cushion Rubber2281MU6140910Reflecting Film(Red)4291MU7087600Rectangular Plug 50 252301MU7087100Plug 20 202311MU5319000Container handrail tube2329500340032002300Cotter Pin 4*322
- 57 -# REAR SEAT ASSY—ONLY FOR 200MFVNO.CODEDESCRIPTIONQTY.11MUX708500Rear Backrest Support Packing ASSY121MU5831000Back Rest139275360450111300Bolt M6 45 (GB/T 973)441MU7085000Rear Backrest Support1NO.CODEDESCRIPTIONQTY.11MUX708100Rear Plate Packing ASSY121MU7081000Rear Plate ASSY131MU708710020X20Plug641MU7080100Front Hook Bracket259186306016161300Bolt M6 16 (GB/T 5789)4
- 58 -# REAR SEAT ASSY—ONLY FOR 200MFVNO.CODEDESCRIPTIONQTY.11MUX708200Turnover Plate Packing ASSY121MU5831000Back Rest131MU7082010Turnover Plate ASSY141MU7080900Cushion Turnover Board159275360450111300Bolt M6 45 (GB/T 973)461MU7080800Cushion Rubber279271348190006300Screw St4.8 19 (GB/T 845)1889153006020108200Bolt M6 20 (GB/T 5786)299350006100108200Nut M6 (6172)2
- 59 -NO.CODEDESCRIPTIONQTY.11MUX708040Pedal Packing ASSY121MU7084000Pedal Bracket131MU7088010Pedal Bracket（Driver Side）141MU7089010Pedal Bracket (Passenger Side)159186308040262300Bolt M8 40 (GB/T 5789)269186306016161300Bolt M6 16 (GB/T 5789)471MU708720025X25Plug2
- 60 -# REAR SEAT ASSY—ONLY FOR 200MFVNO.CODEDESCRIPTIONQTY.11MUX708500Rear Backrest Support Packing ASSY121MUX708100Rear Plate Packing ASSY131MUX708200Turnover Plate Packing ASSY141MUX708040Pedal Packing ASSY151MU7086020Middle Handrail169186308050262300Bolt M8 50 (GB/T 5789)479330308013242300Nut M8 (GB/T 6187.1)281MU7083010Support Connecting Tube ASSY199186308040262300Bolt M8 40 (GB/T 5789)18109501304075000000B Shape Pin2111MU7080700Thumb Lock1121MU708750040X25Plug1131MU7080600Handrail 25(GB/T 5789)2161MU5900100Pin Axle2179500340032002300Cotter Pin 4 322181MU7120000Belt2191MUX708000REAR SEAT ASSY1
- 61 -# Optional ield ASSY121MU7072000Windshield Hold Hoop43150 WINCHWINCH13150 WINCH-SWINCH SWITCH1480054-150UBLED LIGHT BAR1480054-150UB-SLED LIGHT BAR SWTICH1
- 1 - trailmaster . taurus 200u & 200mfv . parts manual . - 2 - en-fig 1: cylinder head cover assembly
