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ReactorSpray Foam andPolyurea Equipment For Fast-Set Plural-Component Applications

Graco Has You CoveredNo matter what the application, Graco has the solutionWhether you’re spraying foam or applying polyurea coatings, Graco ReactorPlural-Component Systems help you get the job done with superior results.Available in air, electric or hydraulic technology –THwe have the right equipment to meet your needs.E-YEARRETENDEEXDantywarrWhich System is right for you?Technology types: A air, E electric H hydraulicPortable andTouch-up -productionSystemsIntegratedPowerStation*SPRAY FOAMAPPLICATIONSCOATINGSAPPLICATIONSSPRAY FOAMAPPLICATIONSCOATINGSAPPLICATIONSSPRAY FOAMAPPLICATIONSCOATINGSAPPLICATIONSSPRAY FOAMAPPLICATIONSCOATINGSAPPLICATIONSSPRAY 3E-30H-30E-XP2H-XP2*Turnkey systems available2

Understand Spray PerformancePerformance charts with mix chamber choicesUse these charts to help identify the system that will work most efficiently with each mix chamber.Flow rates are based on a material viscosity of 60 cps. See examples to the right .SPRAY FOAM EQUIPMENT†MIX CHAMBERSEQUIPMENT2000(138) Note: Darker shading includes equipmentmodels shown in lighter shaded areasPRESSURE PSI (Bar)How to use these charts Select spray pressure Select mix chamber or flow rate Choose equipment H-40H-50Spray Foam ExampleH-50500Mix chamber: AR6060 (03)Pressure: 1250 psiFlow rate: 22 lb/min*Reactors H-30, E-30, H-40, H-50(34) 3.6)(15.9)(18.1)(20.4)(22.7)(25.9)FLOW lbs/min (kg/min)† Electricunit performance curves are based on typical spraying conditions. Periods of continuous spraying orvery high ambient temperatures reduce the performance envelop. Hydraulic system performance curves allowfor continuous spray conditions.Coatings ExampleMix chamber: AR2929 (00)Pressure: 1500 psiFlow rate: 0.9 gpm*Reactors E-XP1, E-XP2, H-XP2,H-XP3, E-10hp (230V)MIX CHAMBERSEQUIPMENT3500(241)E-XP13000(207)PRESSURE PSI (Bar) *Output of flat tip will be slightlyless than round equivalentCOATINGS P2AR6060(03)1000(69)H-XP3500(34) FLOW gpm (lpm)† Electricunit performance curves are based on typical spraying conditions. Periods of continuous spraying orvery high ambient temperatures reduce the performance envelop. Hydraulic system performance curves allowfor continuous spray conditions.3

New Reactor TechnologyLike you, we want customers to be completely satisfied with their spray foam and coatings application investment. Graco’s goal is to provide equipment advancementsthat help you and your crews apply materials more accurately and more efficiently – as the material suppliers intended, to help grow your business.Reactor ConnectReactor Connect lets you view your fleet and make real time adjustments to your proportioner all from your smartphone.Sprayers: Save time when you’re spraying. Adjust the Reactor without having to go back to your rig.IVEDIPUSITMPSPO Control your Reactor 2 with your phoneSPLACSE M E N T PITONOwners/Managers: Monitor your rigs/crews with the multi-system dashboard Troubleshoot an issue quiuckly by being able to seereal-time machine conditionsTLGNTPRIRESITOSURE M ONETPRESSURE M ONITORIMECHANICALLY LINKED PROPORTIONER Use the Account Management Systemto setup a Company, invite users to joinyour Company, and assign Reactorsto your Company for easy visibilityand access to automatic reporting Have your spray datasaved to the cloudOULEIN Use reports to better understand yourbusiness, your equipment andyour employeesNG Provide documentation to a customer that materialwas sprayed on-ratio to the manufacturers specsFLOW M ETERSRatio AssuranceSince no single method can easily and accurately detect all potential issues that may cause off-ratiofoam to be sprayed, Graco has designed a multi-tiered system with built in redundancies that willprovide the best results in monitoring and maintaining on-ratio spraying.A robust Ratio Control System is more than just flow meters: Mechanically linked pumps Outlet pressure monitoring Positive displacement piston pumps Flow meters Inlet pressure monitoringRatio Assurance is now included with all new Reactor 2 elite models. Retrofit kits are available forany Reactor 2 model in the field. For more information visit www.graco.com/ratioassurance4

Portable and Touch-up SystemsWhat portable and touch-up systems can do for you:Digital Heat Controls Save time – get small jobs done fast without sacrificing performance Self-contained system – no transfer pumps required Allows you to enter the exacttemperatures you need Easy to use – single knob motor operations Uses the same control boardsas a standard ReactorMotor Offers 50% more power than theReactor E-10 Provides improved spray performancewith reduced pressure drop Consistency – uses standard spray guns you’re familiar withReactor E-10hp and E-10Low Level SensorsExpand your business with polyurea applications. The Indicates when material is low(1 gal/3.8 L remaining)Reactor E-10hp and E-10 sprayer are a smart, affordable No contact with materials –prevents buildupinvestment that will help grow your business. Even thoughthey’re an entry level system, they pack plenty of powerand use standard residential electrical outlets –no generator is needed.Intuitive ControlsBoost Heat Directs unused power from the motorcircuit to additional heater rods Additional heater power bringsmaterial to desired temperaturesfaster during recirculation mode Easy start and stopInsulated Tanks Double-wallinsulated toretain heat Smooth interiorlining for easycleaning Improved sealdesign on lidfor bettermoisturecontrol Digital temperature displayRobust Hybrid HeaterHeater and Hose Gives up to 2000 watts topre-heat circulating materialElectric Motor Improved performance More power, faster materialhandling means more uptimeQuick Knockdown Pump LowersReactor E-10hp Easy disassembly and maintenance Reduces operating costsReactor E-10Temperature Guages in Y-Strainers Provides accurate tank temperature readings5

Entry-level SystemsWhat an entry-level system can do for you: Easy to maneuver – wheeled carts let you get closer to the jobSimple Control Easy to use – best for low to medium-output applications Digital heat andpressure controls Affordability – excellent value for residential and commercial useReactor E-20, E-XP1, A-25 and A-XP1Equipped with material data and system diagnostics, theReliabilityReactor E-20 and E-XP1 systems provide total control for spraying Powerful hybrid heaters Accurate heating with precisetemperature sensingfoam insulation and coatings. The Reactor A-25 and A-XP1 airsystems have the ability to maintain consistent temperaturecontrol, even when you’re spraying at maximum flow rates –resulting in better quality foam or coatings.DataTrak Control Resettable counter tracks material usageThree Heat ZonesHeater Control Boards Longer-lasting modular heater Minimize downtime Three independent heat zones –ISO, resin and hose heatPumps Quick knockdown foreasy maintenance Provide accurate heat control to handledifferent chemical viscosities Digital temperature controlsRecirculation ManifoldHose Heat Transformer A quick, easy way to balancesystem pressures Does not require tap settingsHybrid Heater Provides better temperature controlReactor A-25Quick Knockdown Pumps Allows for easy service Fast disassemblyISO Pump Lube SystemReactor E-20 Prevents isocyanate crystallizationon the pump seal and shaft6

Mid-production SystemsWhat an electric system can do for you: Increase productivity – plenty of power for most residential and commercial applications Consistent spray pattern – minimizes pressure fluctuations on pump changeover Space savings – smaller footprint when compared to other spray systemsAdvanced ControlsReactor 2 Electric Series Easy to operate AdvancedDisplay Module interfaceWith proven reliability the Reactor 2 E-series is the industry’s preferred Reactor Connect hardwareincluded with all modelssystem. Reactor 2 models are available as an E-30 and E-XP2.Additional mid-production models include the H-30 and H-XP2.These models and their details are found on page 8.Brushless Electric Motor Improved control and performance No maintenance needed Longer life*Elite Models Inlet pressure and temperature sensors Xtreme-Wrap Scuff Guard on heated hoseswhen ordered as a package R atio Assurance SystemResistance Control Mode Provides full hose temperature control withoutRTD cables or Fluid Temperature Sensor Increased material yield and productivity Less downtime and repair costsOval Gear Flow Meters Simple and robust design Ideally suited for high flowrate measurements Accuracy of /– 1% Included on elite models Kits available to add to all Reactor 2 models7

High-production SystemsWhat a hydraulic system can do for you: Dependability – robust, durable, longest life spray systemAdvanced Controls Reduced downtime – allows for longer time in-between required maintenance Easy to operate Advanced Display Module interface Increased daily productivity – capable of extremely high duty cyclesReactor 2 Hydraulic SeriesGraco’s line of hydraulic Reactors brings increased yield and performanceto high-output spraying. Ideal for in-plant OEMs or applicators thatspray high volume. Reactor 2 models are available in anH-30, H-40, H-50, H-XP2 and H-XP3. Reactor Connect hardware included with all modelsErgonomic Set-up Electronics are above the pumps –comfortable height for easier serviceVoltage Jumpers Available on H-30 and H-XP2 (inside electronics cabinet)allows for one model to be wired to different voltagesHorizontal Pump Line Slower cycle rateResistance Control ModeEasy Troubleshooting Diagnosis P rovides full hose temperature control withoutRTD cables or Fluid Temperature Sensor Troubleshooting Y-strainers for analogtemperature and pressure gauges Increased material yield and productivity Inlet pressure and temperature isdisplayed and recorded on ADM Less downtime and repair costs*Elite ModelsOval Gear Flow Meters Inlet pressure and temperature sensors Simple and robust design Xtreme-Wrap Scuff Guard on heated hoseswhen ordered as a package Ideally suited for high flow rate measurements Accuracy of /– 1% Ratio Assurance System Included on elite models Kits available to add to all Reactor 2 models8

Integrated PowerStationWhat the PowerStation system can do for you:Reactor 2 Proportioner Save time – easy to install into a rig since it’s prewired withcomponents already selected and installed Plug and Play design allows standardReactor 2 models to be used:E-30, E-XP2, H-30 and H-XP2 Save diesel fuel costs – an average of 4,000 annually Improved heating capacity – efficient heating system can quickly getyour chemicals up to temperature to reduce recirculation timesOptional Fuel Tankand Pallet Fuel tank and palletare separate optionalitems to maximizeyour configurationsPowerStation Turnkey SolutionThe Integrated PowerStation can be ordered with many options includingDistribution Panelsa complete turnkey solution that comes fully wired and assembled from Electric Panel has breaker spaceprovided for 30 amps auxiliarypower at 240VGraco with either a Reactor E-30 or Reactor H-30 proportioner. Air Control Panel has AC on/offand controls air pressure forfeed pumps, agitator and gunOptional Reactor 2 Pallet Easily attaches to IntegratedPowerStation pallet formaximum portabilityCompact DesignSee brochure 350188 for more details Self contained on a single pallet foreasy setup and mobility Pallet designed for easy connectionwith Reactor and fuel tank palletsGenset 33.6kW Tier 4 Final Diesel Engine Mecc Alte, 22kW alternator9