Compressed Air Filters - Atlas Copco

Transcription

211104.3993.941416.3752.92.14.6100 10021271021623211405.51054.042516.71003.93.78.2140 3180 9220 .1310 3106577102162322 & 2-1/21797.11214.868927.11505.96.915.2425 50 167.6550 176.0850 35.277.6850 .1141.0310.91100 .937.482.41100 9.1143.0315.31400 F1800 55561.2164064.6176.0388.0392.42200 4.6178.03000 7.3420.0925.94000 7.3428.0943.6952.45000 67.3432.06000 64.0671.0 1479.37000 64.0675.0 1488.18000 564.0900.0 1984.2Correction factorsInlet pressure (bar)1234567810121416Inlet pressure (psig)1529445872.587102116145174203232Correction 1.50ExampleC Working pressure 3 bar(g), compressed air flow 35 l/s.CC Multiply the nominal capacity of the selected filter with the corresponding correctionfactor at the required working pressure to obtain the capacity at working pressure:- Size 45 : 45 l/s * 0.65 29 l/s the 45 filter size is not large enough.- Size 60 : 60 l/s * 0.65 39 l/s the 60 filter size is the size to select.BA850 T & 1100 TAB9 – 550 A550 F – 8000 FOptions Filter connection kit for easy mounting in series (9-550 l/s). Wall mounting kit simplifies installation (9-550 l/s). Quick coupling connects the filter with a drain oroil/water separator. Voltage-free contact mounted in the differential pressure gauge,to give remote indication of cartridge replacement. EWD electronic drain with no loss of compressed air andan alarm function (EWD is optional on size 9 - 550 ,850 T and 1100 T; standard on size 550 F and larger).Certification ISO 8573-2:2007 ISO 12500-1:2007Wall mounting kitB

DD( )/PD( ) SERIESHigh performance oil coalescing filtersDD( ) and PD( ) filters efficiently reduce oil aerosol,wet dust and water drops in your compressed airstream. These could come from the lubrication of thecompressor element, the intake air, and the compressorinstallation itself. These innovative filtration solutionsare engineered to cost-effectively provide the best airpurity and meet today’s increasing quality demands.YOUR BENEFITSMaximum oil aerosol, wet dust and waterdroplet filtration and drainageEasy maintenanceSignificant energy savings & limitedsystem operating costsMonitoring of energy useHigh-efficient glass fiber and foam media.Optimal design and filter media allow low pressure losses.External ribs on the threaded housing, or a rotating bottomcover for the welded housings, and push-on elements.Differential pressure indication (indicator for sizes 10-35 l/s,gauge for sizes 50-8000 l/s) (optional for standard range).High reliabilityHigh-performance stainless steel cores, double O-rings,epoxy sealed caps, and anti-corrosive coated filter housing.PerformanceDDPDDD ContaminantOil aerosol/wet dustTest methodISO 8573-2:2007, ISO 12500-1:2007PD Maximum oil carry-over (mg/m³)*0.1*0.01*0.07*0.008*Wet pressure drop (mbar)245280180215Element servicePrecede with* Inlet oil concentration 10 mg/m³. Oil oil aerosol and liquid.After 4,000 operating hours or 1 yearWater separationWater separation DDWater separationWater separation DD

Sizing & dimensionsNominal capacityFILTER SIZEDD/PDStandardReferencepressure MaximumpressureFree spacefor DStandard kglbs1210 20 35 50 65138501067102162323/4 & 11104.3993.937414.7752.91.64.29070 60130 94.29.3215170 94.59.9265210 94.610.1360310 3607633106577102162322 & 2-1/21797.01214.868927.11505.96.915.2525425 .024.2690550 2.627.8630F550 7554.176.0167.6-850 935.277.6970F850 5150059.1141.0310.9-1100 .937.482.41260F1100 3.5150059.1143.0415.31600F1400 8.3156061.4210.0463.02200F1800 1.2164064.6176.0388,02400F2200 1.2164064.6178.0392.43600F3000 8.7171067.3420.0925.9-4000 067.3428.0943.6-5000 1067.3432.0952.4-6000 2564671.01479.3-7000 2564675.01488.1-8000 62564900.01984.2Correction factorsInlet pressure (bar)1234567810121416Inlet pressure (psig)1529445872.587102116145174203232Correction 1.50CExampleC Working pressure 3 bar(g), compressed air flow 35 l/s. Multiply the nominal capacity of the selected filter with the corresponding correctionfactor at the required working pressure to obtain the capacity at working pressure:- Size 50 : 50 l/s * 0.65 33 l/s the 50 filter size is not large enough.- Size 70 : 70 l/s * 0.65 46 l/s the 70 filter size is the size to select.CBA850 T & 1100 TAB9 – 550 AB550 F – 8000 FOptions Filter connection kit for easy mounting in series (10 - 550 l/s and 12-690 l/s). Wall-mounting kit simplifies installation (10 - 550 l/s and 12-690 l/s). Quick coupling connects the filter with a drain or oil/water separator. Voltage-free contact mounted in the differential pressure gauge, to give remoteindication of cartridge replacement. EWD electronic drain with no loss of compressed air and an alarm function(EWD is optional on sizes 10 - 550 l/s and 12-690 l/s; standard on sizes 550F).Certification ISO 8573-2:2007 ISO 12500-1:2007EWD electronic drain

DDp( )/PDp( ) SERIESOptimal dry dust filtrationDDp( ) and PDp( ) filters efficiently prevent dust,particulates and micro-organisms arising from corrosion,dirt and adsorption material from entering yourcompressed air stream. These innovative filtrationsolutions are engineered to cost-effectively providethe best air purity and meet today’s increasingquality demands.YOUR BENEFITSMaximum dirt, solid particles, micro-organismsand rust particles removalEasy maintenanceSignificant energy savings & limitedsystem operating costsMonitoring of energy useHigh-efficient glass fiber and foam media.Optimal design and filter media allow for low pressure losses.External ribs on the threaded housing, or a rotating bottomcover for the welded housings, and push-on elements.Differential pressure indication (indicator for sizes 10-35 l/s, gaugefor sizes 45-8000 l/s) (optional for standard range).High reliabilityHigh-performance stainless steel cores, double O-rings,epoxy sealed caps, and anti-corrosive coated filter housing.PerformanceDDpPDpContaminantDDp PDp Dry dustTest methodISO 8573-4:2001, ISO 12500-3:2009Particle removal efficiency (% at MPPS)99.8199.9799.9299.98Dry pressure drop (mbar)13515085100Element servicePrecede withAfter 4,000 operating hours or 1 year or 350 mbar pressure dropDryerDryer DDpDryerDryer DDp

Sizing & dimensionsNominal capacityFILTER SIZEDDp/PDpStandardReferencepressure MaximumpressureFree spacefor DStandard kglbs1210 20 35 50 65138501067102162323/4 & 11104.3993.937414.7752.91.64.29070 60130 94.29.3215170 94.59.9265210 94.610.1360310 3607633106577102162322 & 2-1/21797.01214.868927.11505.96.915.2525425 .024.2690550 2.627.8630F550 7554.176.0167.6-850 935.277.6970F850 5150059.1141.0310.9-1100 .937.482.41260F1100 3.5150059.1143.0415.31600F1400 8.3156061.4210.0463.02200F1800 1.2164064.6176.0388,02400F2200 1.2164064.6178.0392.43600F3000 8.7171067.3420.0925.9-4000 067.3428.0943.6-5000 F--5000 32.0952.4-6000 F--6000 .01479.3-7000 F--7000 .01488.1-8000 F--8000 0.01984.2Correction factorsInlet pressure (bar)1234567810121416Inlet pressure (psig)1529445872.587102116145174203232Correction 1.50CExampleC Working pressure 3 bar(g), compressed air flow 35 l/s. Multiply the nominal capacity of the selected filter with the corresponding correctionfactor at the required working pressure to obtain the capacity at working pressure:- Size 50 : 50 l/s * 0.65 33 l/s the 50 filter size is not large enough.- Size 70 : 70 l/s * 0.65 46 l/s the 70 filter size is the size to select.CBA850 T & 1100 TAB9 – 550 OptionsA550 F – 8000 F Filter connection kit for easy mounting in series (10 - 550 l/s and 12-690 l/s). Wall-mounting kit simplifies installation (10 - 550 l/s and 12-690 l/s). Voltage-free contact mounted in the differential pressure gauge,to give remote indication of cartridge replacement.Certification ISO 8573-4:2001 ISO 12500-3:2009Voltage-free contactB

QDT SERIESActivated carbon towers for optimaloil vapor filtrationThe high efficiency activated carbon tower is capable of removinghydrocarbons, odors and oil vapor from compressed air.The activated carbon will, by the use of adsorption,reduce the residual oil content to lower than 0.003 mg/m³.The pressure drop is low and stays minimal during the filter’s lifetime.YOUR BENEFITSMaximum oil vapor removalSuperb activated carbon material.Low pressure dropOptimal internal flow path.High reliabilityRobust design and optimal filter material.OptionsCertification Oil indicator ensures pure air.ISO 8573-5:2001 Wall mounting kit for easy installation (20 – 185 l/s).PerformanceQDTContaminantOil vaporTest methodISO 8573-5:2001, ISO 12500-2:2007Maximum oil carry-over (mg/m³)*0.003Dry pressure drop (mbar)125 (QDT 20-310)72 (QDT 425-1800)Element serviceAfter 4,000 operating hours or 1 yearPrecede withWater separationUD or DD /PD Dryer* After UD or DD /PD with inlet oil concentration of 10 mg/m³.

Sizing & dimensionsDimensionsNominal capacityConnectionsG or NPTthreadedl/scfmmminmminmminkg202042DIN orANSI 533FILTER 101"7152838715190729641251252651 1/2"8403338715190734751501503181 1/2"7152855122190742931851853921 1/2"84033551221907501102452455191 1/2"84033715281907671483103106571 1/2"8403387935190784185425425901DN80 / 3"21488571028600242645815505501165DN80 / 3"21908671028670263026648508501801DN100 / 4"2320917242980532391860110011002331DN100 / 4"24509793437820326021324180018003814DN150 / 6"2612103104641980398821940Correction factorsFor other compressed air inlet temperatures, please multiply the filter capacity by the following correction factor (Kt):Inlet temperature C202530354045505560Inlet temperature F68779695104113122131140Correction factor11110.850.670.590.480.42For other compressed air inlet pressures, please multiply the filter capacity by the following correction factor (Kp):Inlet pressure bar345678910111213Inlet pressure psi44587387102116131145160174193Correction factor0.570.770.8311111.051.051.111.18AExampleA Working temperature 50 C, pressure 12 bar(g), compressed air flow 120 l/s. Multiply the nominal capacity of the selected filter with the corresponding correction factorsat the required working temperature and pressure to obtain the capacity at operating condition- QDT 150: 150l/s * 0.59 * 1.11 98l/s A QDT 150 filter is not large enough- QDT 195: 195l/s * 0.59 * 1.11 128l/s A QDT 195 filter is the correct sizeCBQDT 20-310UD & QDT: the winning combinationCBQDT 425-1800CLASS 1: Total oil, accordingISO 8573-1:2010The Atlas Copco UD - QDT filter train meets therequirements of air purity class 1 for total oil, according toISO 8573-1:2010, in a typical compressed air installation.UD QDTLiquid oil & oil aerosol removalOil vapor removalGuaranteed 0.0009 mg/m³ aerosol and liquidGuaranteed 0.003 mg/m³ vapor40% pressure drop reduction compared to DD /PD 65% pressure drop reduction compared to previous QDT50% footprint reductionExtremely compact compared to vessel designs

QD( ) SERIESHigh performance oil vapor filtersQD( ) filters efficiently reduce hydrocarbons, odors and oilvapor in your compressed air stream to protect your investment,equipment and processes. The activated carbon layers will, bythe use of adsorption, reduce the residual oil content to less than0.003 mg/m³. The pressure drop is lowand stays minimal during the lifetime of the filter.YOUR BENEFITSMaximum oil vapor removalOptionsHighly efficient activated carbon layers. Filter connection kit for easy mounting in series(10 - 550 l/s and 12-690 l/s).Significant energy savings & limitedsystem operating costs Wall mounting kit simplifies installation(10 - 550 l/s and 12-690 l/s).Low pressure losses.High reliabilityHigh-performance stainless steel cores, double O-rings,epoxy sealed caps, and anti-corrosive coated filter housing.For sizing and dimensions, please refer to the product pagesof the DD( ) & PD( ) Series.Easy maintenanceExternal ribs on the threaded housing, or a rotating bottom coverfor the welded housings, and push-on elements.PerformanceQDQD ContaminantOil vaporTest methodISO 8573-5:2001Maximum oil carry-over (mg/m³)*0.003*Dry pressure drop (mbar)Element servicePrecede with* After UD or DD( )/PD( ) with inlet oil concentration of 10 mg/m³.190140After 1,000 operating hours or 1 year. Service life is decreased when inlet temperature exceeds 35 C, 95 FWater separationDD/PDDryerWater separationUD or DD /PD Dryer

SFA SERIESSilicone-free removal of oil aerosol, dust and oil vaporSuperb air purity is a prerequisite to safeguard your instruments and end product. Oursilicone-free SFA filters efficiently prevent dry and wet dust, particulates, oil aerosol andwater drops from entering your compressed air system. The SFA series is manufacturedand treated according to the high standards of silicone-free equipment, and certified bythe Fraunhofer Institute as guaranteed silicone-free.YOUR BENEFITSApplicationsMaximum contaminant removal Painting AutomotiveRemoval of dry and wet dust, particulates, oil aerosol and waterdroplets. High-efficiency glass fiber and fleece media.OptionsSignificant energy savings & limitedsystem operating costs Filter connection kit (9-520 l/s).Optimal design and filter media allow for low pressure drops. Wall-mounting kit (9-520 l/s).High reliability Quick coupling (DD & PD only). EWD no-loss electronic drain(DD & PD only).High-performance stainless steel cores, double O-rings, epoxysealed caps and anti-corrosive coated filter housing.Easy maintenance Voltage-free contact mounted in thedifferential gauge (not for QD).Monitoring of energy useCertificationExternal ribs on the threaded housing and push-on elements.Differential pressure indication (indicator for sizes 9-32 l/s,gauge for sizes 44-520 l/s) (optional).Paint compatibility certificate(Fraunhofer Institute)The performance of the SFA filters is comparable to the performance of the range filters (please refer to pages 8, 10 and 14).Sizing & dimensionsFree spacefor malcapacity*DD, DDp, PD,PDp, 3.54612.4026810.55752.9512.22.4FILTER SIZEConnectionsG or 444493551173/4 & 2802805943507422 & 488 650 137832108.271285.0496137.832007.8712.627.8* Nominal pressure: 7 bar(e)/102 psig; temperature: 20 C, 68 F.CBA

H SERIESGuaranteed air purity up to 350 barHigh pressure filters efficiently reduce oil aerosol, dust and wet dust,particulates, water droplets and oil vapor in your compressed air streamto protect your investment, equipment and processes. Our innovativehigh pressure filtration solutions are engineered to cost effectivelyprovide the best air purity and meet today’s increasing quality demandsup to working pressures of 350 bar. All high pressure filter housings arehydraulically tested to ensure safe and reliable operation at all times.A pressure test certificate accompanies each filter.YOUR BENEFITSMaximum contaminant removal (dry & wet dust,particulates, oil aerosol and water droplets)High-efficient glass fiber and fleece media.ApplicationsSignificant energy savings & limitedsystem operation cost Chemical Food & beverage Manufacturing Military Oil & gasOptimal design and filter media allow for low pressure losses.High reliabilityHigh-performance stainless steel cores, double O-rings, epoxy sealedcaps and anti-corrosive coated filter housing.PerformanceDDHp PDHp DDH PDH QDH ContaminantDry dustOil aerosol/wet dustOil vaporTest methodISO 8573-4:2001ISO 12500-3:2009ISO 8573-2:2007ISO 12500-1:2007ISO 8573-5:2001Maximum oil carry-over(mg/m³)--0.08*0.007*0.003**Particle removal efficiency(% at MPPS)99.92 (0.1)99.98 (0.06)N/AN/AN/ADry pressure drop (mbar)85100N/AN/A140Wet pressure drop (mbar)N/AN/A180215N/AElement servicePrecede withAfter 4,000 operating hours or 1 year or350 mbar pressure dropN/ADDHp After 4,000 operating hours or 1 yearN/ADDH After 1,000 operatinghours or 1 yearDDH /PDH Always install a liquid water separation system in front of a filter. Water separation is not needed in the high pressure line if there is a sufficiently low PDP in the low pressure line (e.g. nitrogenskid, low pressure line with adsorption dryer).* Inlet oil concentration 10 mg/m³. Oil oil aerosol and liquid.** After DD( )/PD( ) with inlet oil concentration of 10 mg/m³.

Sizing & dimensionsFILTER SIZEDDH, DDHp, PDH,PDHp, QDHNominal capacitym³/h20 bar Aluminum15 5432 11555 19880 288110 396200 270 330 490 50 bar Aluminum72097211881764160 160250 250450 450550 835 1250 1725 1925 3200 50 bar Stainless Steel5508351250172519253200100 100200 200340 500 1000 1700 2040 3400 3405001000170020403400100 bar Stainless Steel100 315 460 680 1200 1700 3400 460680120017003400350 bar Stainless Steel48 111 255510 750 48111255 1330 1003155107501330l/scfm15551171104241 1/223320027057233049044941252651532323/47361 1/249134747953510151 1/218832113388928942001392783/410001 585854.3150228313.3851 01/41473.51102 & 2 1/2614.31401 1/2103869901 1/2699613.51101mm3.5901/23/4 & 4.520.25.315.20.30.70.30.72.65.72.65.73.37.3

THE ATLAS COPCO SOLUTION Compressed air can be contaminated by dirt, water and oil, which can be further divided as follows: DIRT: micro-organisms, dust, solid particles, rust particles. WATER: water vapor, condensed liquid water, water aerosols, acidic condensates. OIL: liquid oil, oil aerosol, hydrocarbon vapor. Atlas Copco offers a wide selection of filtration solutions and .