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Lighthouse Worldwide SolutionsHANDHELD 3016, 5016 Particle CounterOperating Manual
Copyright 2006 by Lighthouse Worldwide Solutions. All rights reserved. No part of thisdocument may be reproduced by any means except as permitted in writing by LighthouseWorldwide Solutions.The information contained herein constitutes valuable trade secrets of Lighthouse WorldwideSolutions. You are not permitted to disclose or allow to be disclosed such information except aspermitted in writing by Lighthouse Worldwide Solutions.The information contained herein is subject to change without notice. Lighthouse WorldwideSolutions is not responsible for any damages arising out of your use of the LMS program.HANDHELD 3016 , HANDHELD 5016 , LMS , ECS , ACU , SIU , AIU andMIU are trademarks of Lighthouse Worldwide Solutions.Microsoft , Microsoft Windows and Excel are trademarks of Microsoft Corporation.LWS Part Number: 248083219-1 Rev 2
DECLARATION OF CONFORMITYManufacturer’s Name:Lighthouse Worldwide Solutions, Inc.Manufacturer’s Address:Lighthouse Worldwide Solutions, Inc.1221 Disk DriveMedford, OR 97501 USADeclares that the product:Product Name:Model Number(s):Handheld Airborne Particle CounterHANDHELD 3016/5016Conforms to the following Product Specifications:SAFETYEN61010-1:2001- Safety Requirements for ElectricalEquipment for Measurement, Control,and Laboratory Use Part I: GeneralRequirements IEC 61010-1:2000EMCEN61326- Electrical Equipment forMeasurement, Control and LaboratoryUse EMC Requirements Part 1:General Requirements IncludesAmendment A1:1998; IEC61326:1997 A1:1998Supplementary informationThe product herewith complies with the requirements of the Low Voltage Directive 73/23/EECamended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/68/EEC, and carries the CE marking accordingly.Milpitas, CA - May 21, 2003Thomas C. Saunders - Operations
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating Manual
00Table of ContentsAbout this ManualSoftware License Agreement . iText Conventions . iiAdditional Help . iiiChapter 1 IntroductionOverview . 1-1Description . 1-1HANDHELD Specifications . 1-2Chapter 2 Unpacking, Inspecting and InstallationUnpacking and Initial Inspection . 2-1Accessories . 2-2Prepare Instrument for Use . 2-2Power Requirements . 2-2Install the Battery . 2-3Connect Power . 2-5Battery Removal . 2-6Connecting the Printer Accessory . 2-7Loading Printer Paper . 2-9Connecting to an External Computer or Facility Management System . 2-13Chapter 3 OperationUsing the Instrument . 3-1Touch Screen Overview . 3-2Menu Map . 3-3MAIN Screen . 3-4LOCATION Selection . 3-7Changing Locations . 3-7Locations and AUTO Mode . 3-8Zoomed Data View . 3-10Viewing Two Columns of Data . 3-11Viewing One Column of Data . 3-12248083219-1 Rev 2t-i
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating ManualCONFIGURATION Screen .DATA SETUP .Particle Channels .Analog Channels .SAMPLE .SETTINGS .COUNT MODE .PARTICLE Display .ALARM .Alarm Threshold .Alarm Acknowledge .Clear Buffer .DEVICE SETUP .CLOCK .OPTIONS .CONTRAST ADJUST .AUDIBLE BEEP ADJUST .ALIGN TOUCH SCREEN .Alignment At Startup .Autostart Mode .DiffCuml on Zoom .One Channel .ONE SECOND REALTIME MODBUS OUTPUT .5 Second Startup .COMM ADDRESS .LOCATION .SECURITY .POWER ON PASSWORD .CONFIGURATION PASSWORD .PRINT SETUP .SERVICE .DATA .Analog Data .PRINT RECORD .PRINT RANGE (BUFFER REPORT) .Printing Buffer Report .REPORTS .Setting up the HANDHELD to Run Reports .PRINTING A REPORT .Report Requirements .ISO 14644-1 .EC GMP .Sample Printouts of Standard Reports .Power Shutdown Levels -443-443-473-513-523-533-533-533-543-58248083219-1 Rev 2
Table of ContentsChapter 4 Setting up the CounterUsing Report Parameters .Basic Requirements .Fed Std 209E (feet) .Fed Std 209E (metric) .ISO 14644-1 .British Standard 5295 - N/A .EC GMP .4-14-14-14-24-24-34-3Appendix A Limited WarrantyLimitation Of Warranties: . A-1Warranty Of Repairs After Initial Two (2) Year Warranty: . A-1Appendix BDefault SettingsHANDHELD Default Settings . B-1Appendix C Purge TestPurge Test . C-1Appendix D MODBUS Register Map v1.41COMM Settings . D-1Supported MODBUS Commands . D-1Register Map . D-2Sensor Settings Registers . D-2Device Status . D-5Command Register . D-5Data and Alarm Registers . D-8Data and Alarm Enable Registers . D-8Enable Alarming for a Channel . D-10Threshold Setup Registers . D-10Setting the Alarm Threshold Value . D-12Data Registers . D-13Data Status Byte (30007 - 30008) . D-15Valid Data in Channels (30073 - 30076) . D-16Data Type Registers . D-16Data Units Registers . D-18Index248083219-1 Rev 2t-iii
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating Manualt-iv248083219-1 Rev 2
00About this ManualThis manual describes the detailed operation and use of the LighthouseHANDHELD 3016, 5016 Airborne Particle Counters.SoftwareLicenseAgreementSOFTWARE PROGRAM: LIGHTHOUSE HANDHELD 3016/5016 AIRBORNE PARTICLE COUNTERIMPORTANT - THIS IS A LEGAL AGREEMENT BETWEEN YOU (EITHER AN INDIVIDUAL ORAN ENTITY) AND LIGHTHOUSE WORLDWIDE SOLUTIONS. BY INSTALLING AND/OR USINGTHE SOFTWARE, YOU ACKNOWLEDGE THAT YOU HAVE READ THIS LICENSE AGREEMENT,UNDERSTAND IT, AND AGREE TO BE BOUND BY ITS TERMS. YOU FURTHER AGREE THATIT IS THE FULL AND COMPLETE AGREEMENT BETWEEN US, SUPERSEDING ALL PRIORWRITTEN OR VERBAL AGREEMENTS OF ANY KIND. IF YOU DO NOT UNDERSTAND OR DONOT AGREE TO THE TERMS OF THIS AGREEMENT, YOU MUST CEASE USING THISPRODUCT IMMEDIATELY AND PROMPTLY RETURN ALL MATERIALS (INCLUDING DISK(S)AND WRITTEN MATERIALS) TO LIGHTHOUSE WORLDWIDE SOLUTIONS.1. GRANT OF LICENSE. This License Agreement permits you to use one copy of the above mentionedLighthouse Worldwide Solutions software program (the "SOFTWARE") on a single computer or device.The SOFTWARE is in "use" on a computer or device when it is loaded into temporary memory (i.e. RAM)or installed into permanent memory (e.g. hard disk, CD-ROM, or other storage device) of that computer ordevice. However, installation on a network server for the sole purpose of internal distribution shall notconstitute "use" for which a separate license is required, provided you have a separate license for eachcomputer to which the SOFTWARE is distributed.2. COPYRIGHT. The SOFTWARE is owned by Lighthouse Worldwide Solutions or its suppliers and isprotected by United States copyright laws and international treaty provisions. Therefore, you must treat theSOFTWARE like any other copyrighted material (e.g. a book or musical recording) except that you mayeither (a) make one copy of the SOFTWARE solely for backup or archival purposes, or (b) transfer theSOFTWARE to a single hard disk provided you keep the original solely for backup or archival purposes.You may not copy the written materials accompanying the SOFTWARE.3. OTHER RESTRICTIONS. You may not rent or lease the SOFTWARE, but you may transfer theSOFTWARE and accompanying written materials on a permanent basis provided you retain no copies andthe recipient agrees to the terms of this Agreement. You may not reverse engineer, decompile, ordisassemble the SOFTWARE. If the Software is an update or has been updated, any transfer must includethe most recent update and all prior versions.LIMITED WARRANTYLIMITED WARRANTY. This program is provided "as is" without any warranty of any kind, eitherexpressed or implied, including, but not limited to, the implied warranties of merchantability and fitness fora particular purpose. The entire risk as to the quality and performance of the SOFTWARE is with you, thelicensee. Should the SOFTWARE prove defective, you assume the risk and liability for the entire cost ofall necessary repair, service, or correction. Some states/jurisdictions do not allow the exclusion of impliedwarranties, so the above exclusion may not apply to you. This warranty gives you specific legal rights, andyou may have other rights which vary from state/jurisdiction to state/jurisdiction. Lighthouse WorldwideSolutions does not warrant the functions contained in the SOFTWARE will meet your requirements, or thatthe operation of the SOFTWARE will be error-free or uninterrupted. Lighthouse Worldwide Solutionsdoes warrant that the disk(s) on which the program is furnished shall be free from defects in materials andworkmanship for a period of ninety (90) days from the date of purchase, so long as proof of purchase isprovided.248083219-1 Rev 2i
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating ManualCUSTOMER REMEDIES. Lighthouse Worldwide Solutions' and its suppliers' entire liability and yourexclusive remedy shall be, at Lighthouse Worldwide Solutions' option, either (a) return of the price paid, or(b) repair or replacement of the SOFTWARE that does not meet Lighthouse Worldwide Solutions' LimitedWarranty and which is returned to Lighthouse Worldwide Solutions with proof of purchase. This LimitedWarranty is void if failure of the SOFTWARE has resulted from accident, abuse, or misapplication. Anyreplacement SOFTWARE will be warranted for the remainder of the original warranty period or thirty (30)days, whichever is longer. Neither these remedies nor any product support services are available outsidethe United States without proof of purchase from an authorized non-U.S. source.NO OTHER WARRANTIES. To the maximum extent permitted by applicable law, Lighthouse WorldwideSolutions and its suppliers disclaim all other warranties, either express or implied, including, but notlimited to, implied warranties of merchantability and fitness for a particular purpose, with regard to theSOFTWARE, the accompanying written materials, and any accompanying hardware. This limitedwarranty gives you specific legal rights. You may have others which vary from state/jurisdiction to state/jurisdiction.NO LIABILITY FOR CONSEQUENTIAL DAMAGES. To the maximum extent permitted by applicablelaw, in no event shall Lighthouse Worldwide Solutions or its suppliers be liable for any damageswhatsoever (including, without limitation, damages for loss of business profits, business interruption, lossof business information, or any other pecuniary loss) arising out of the use or inability to use thisLighthouse Worldwide Solutions product, even if Lighthouse Worldwide Solutions has been advised of thepossibility of such damages or for any claim by any other party. Because some states/jurisdictions do notallow the exclusion or limitation of liability for consequential or incidental damages, the above limitationmay not apply to you.U.S. GOVERNMENT RESTRICTED RIGHTS. The SOFTWARE and documentation are subject toexport controls under the United States Export Administration Act, as amended, which prohibits exports ofcertain commodities and technical data, including software, to specified countries. You hereby certify thatneither the SOFTWARE nor the documentation will be transmitted or forwarded outside of your country.If you acquired this product in the United States, this Agreement is governed by the laws of the State ofCalifornia. Should you have any questions concerning this Agreement, or if you desire to contactLighthouse Worldwide Solutions for any reason, you may write to:Lighthouse Worldwide Solutions3041 Orchard ParkwaySan Jose, CA 95134TextConventionsNote: A note appears inThe following typefaces have the following meanings:italicsRepresents information not to be typedor interpreted literally. For example, filerepresents a file name. Manual titles arealso displayed in italics.boldfaceIntroduces or emphasizes a term.Courier fontIndicates command syntax or textdisplayed by the diagnostic terminal.Bold CourierIndicates commands and information thatyou type. You can use uppercase orlowercase letters; in this manual,commands are shown in uppercase.the sidebar to give extrainformation regarding afeature or suggestion.WARNING: Awarning appears in aparagraph like this andwarns that doingsomething incorrectlycould result in personalinjury, damage to theinstrument or loss and/orimproper storage of data.ii248083219-1 Rev 2
About this ManualHelvetica ItalicsIndicates a comment on a command ortext output.Hexadecimal numbers are shown with the word "hex" or with a small"h" following the digits. For example:hex 0D 0DhAdditionalHelpFor more information about the Lighthouse HANDHELD 3016/5016Airborne Particle Counter, contact Lighthouse Worldwide Solutions:Lighthouse Worldwide Solutions3041 Orchard ParkwaySan Jose, CA 95134 U.S.A.(408) 228-9200(866) 507-9200 TOLL FREE(408) 228-9225 m248083219-1 Rev 2iii
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating Manualiv248083219-1 Rev 2
001OverviewIntroductionThis operating guide describes how to use the LighthouseHANDHELD 3016 and 5016 Airborne Particle Counters.The HANDHELD 3016 has up to six particle-size channels starting at0.3 microns with a flow of 0.1 CFM and a touch screen interface. TheHANDHELD 5016 has up to six channels starting at 0.5 microns. It isotherwise identical to the 3016 model. A microprocessor controls allinstrument functions. Count data is displayed as cumulative ordifferential count.The model number signifies the minimum particle size measured by theinstrument. The number "3016" indicates a 0.3 Pm minimum channelsize at 0.1 CFM with up to 6 channels. The number "5016" representsa 0.5µm minimum channel size at 0.1 CFM with up to six channels.The instrument uses a laser-diode light source and collection optics forparticle detection. Particles scatter light from the laser diode. Thecollection optics collect and focus the light onto a photo diode thatconverts the bursts of light into electrical pulses. The pulse height is ameasure of particle size. Pulses are counted and their amplitude ismeasured for particle sizing. Results are displayed as particle counts inthe specified size channel.DescriptionErgonomically designed and lightweight, the Lighthouse HANDHELD3016 and 5016 particle counters are the newest and most advancedhandheld particle counters on the market.The HANDHELD 3016/5016 displays cumulative or differentialparticle count data as well as Temperature/Relative Humidity data onits easy to read 3.8" (9.25cm) touch screen. A rechargeable batterymaximizes the HANDHELD’s uptime. Data is easily downloadedusing the LMS XChange software.The HANDHELD allows you to: 248083219-1 Rev 2Set the Sample Time1-1
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating Manual Configure the number of samples taken in a given Location Sample many different locations Print reports (with optional, external printer) based on FederalStandard 209E (ft3), Federal Standard 209E (m3), EC GMP (if unithas 0.5 and 5.0 channels), and ISO 146441-1 Save your data for historical data review Print data tables using the data transfer software included with yourinstrument. Additionally use LMS Express to print graphs, datatables, and standards reports.HANDHELDSpecificationsSize Range0.3 - 10.0 PmHANDHELD 3016Channel Thresholds0.3, 0.5, 0.7, 1.0, 2.5, 5.0 micronHANDHELD 5016Channel Thresholds0.5, 0.7, 1.0, 3.0, 5.0, 10.0 micronOther sizing available for each model; specifyat time of orderFlow Rate0.1 CFM (2.83 LPM)Counting Efficiency50% (per JIS)Laser SourceLaser diodeZero Count Level 1 count/5 minutes (per JIS)CalibrationNIST TraceableCount ModesConcentration, manual/automatic, beep,cumulative/differentialData StorageUp to 3000 sample records, includes particle& environmental data, plus location and timeCommunication ModesRS232 or RS485 via RJ-45 to PC or printerSupporting SoftwareLMS XChange Data Transfer Software, LMSExpress/RT/RT PlusEnvironmental SensorsTemperature/Relative Humidity Probe:32-122 F (0-50 C) 1 F (.5 C), 15-90% 2%Touch Screen Display3.8" (9.25 cm), 320x240Table 1-1 Specifications1-2248083219-1 Rev 2
IntroductionPrinterExternal thermal printer (optional)ReportsFS-209E (ft) , FS-209E (m), ISO 14644-1, ECGMP (if unit has 0.5 and 5.0 channels)Key Software FeaturesHistorical data review, password protectionEnclosureHigh impact injection molded plasticSample OutputInternally filtered to HEPA standards( 99.997% @ 0.3Pm)Vacuum SourceInternal pump, flow controlledPowerUnit: 12VDC; AC/DC Adapter: 100-240V,50-60HzBatteryLi-Ion, removable and rechargeableDimensions8.75"(L) x 5.0"(W) x 2.5"(H) [22.23 x 12.7 x6.35 cm]Weight2.2 lb (1kg)Operating Temp/RH50 F to 104 F (10 C to 40 C) / 20% to 95%non-condensingStorage Temp/RH14 F to 122 F (-10 C to 50 C) / Up to 98%non-condensingTable 1-1 SpecificationsThe manufacturer recommends that your Lighthouse instrument becalibrated annually by a Certified Lighthouse Service Provider in orderto ensure that your unit continues to perform within specification.248083219-1 Rev 21-3
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating Manual1-4248083219-1 Rev 2
002Unpackingand InitialInspectionUnpacking, Inspectingand InstallationYour instrument is thoroughly inspected and tested at the factory and isready for use upon receipt. When received, inspect the shipping cartonfor damage. If the carton is damaged, notify the shipper immediately.If the carton appears to be undamaged, carefully inspect the instrumentfor broken parts, scratches, dents, or other damage before using.Verify the contents of the package: HANDHELD 3016 or 5016 particle counterOperating Manual on CD ROMIsokinetic sample probe: direct mount, attached to unit0.1Pm Purge Filter Assembly, 0.1 CFM flow rate with tubingTemperature/Relative Humidity ProbeRS-232 communication cable and connectorPower supply (100-240VAC, 50-60Hz)AC Power cordLi-Ion battery (removable and rechargeable)LMS XChange Data Transfer Software (CD and manual)Calibration CertificateRead Me First instructionsIf you are missing anything from the above list, please contact yoursales representative at Lighthouse Worldwide Solutions immediately at(866) 507-9200 or techsupport@golighthouse.com.WARNING: Do notship the instrument withthe battery installed.248083219-1 Rev 2Keep the carton and all packing material for reshipment for its annualcalibration.2-1
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating ManualAccessoriesYou can order several optional accessories to tailor the unit to yourneeds. External Battery Charger with AC and car adapters Spare Li-Ion Battery (removable and rechargeable) Carrying Case Isokinetic Sample Probe 6 ft. Tubing (for extending Isokinetic sampling input) Thermal Printer with cable (AC or battery operated) Validation Documentation LMS Express software, an analysis tool that allows the user toperform the following:1. Download data from the instrument2. Collect data real time (LMS Express RT/RT Plus)2. Save data for historical review3. Have advanced reporting with standard reports.and much more.Contact Lighthouse Worldwide Solutions for more information.PrepareInstrument forUsePower RequirementsThe power adapter input requirement is 100-240VAC, 50-60Hz, 1.25Amps. Its output is 12VDC, 3A. A power cord and power adapter areincluded with your HANDHELD 3016 or 5016.To protect the instrument from voltage spikes, Lighthouse recommendsusing protected power . Using an uninterruptible power supply (UPS)when the HANDHELD is kept in a stationary location will help preventdamage to the instrument or loss of data in the event of a power outage.2-2248083219-1 Rev 2
Unpacking, Inspecting and InstallationInstall the BatteryThe HANDHELD comes with a standard rechargeable battery. Anoptional external battery charger is available; otherwise, the batteryrecharges in the unit when the unit is plugged into AC power.Install the battery as illustrated in the following instructions.1.Make sure that the power switch is in the OFF position and theinstrument’s power adapter is not connected.2.Open the battery compartment by sliding the battery compartmentdoor on the bottom of the unit to the left to unlock it. When thedoor is unlocked, open the door. The hinge is on the right side ofthe door.Figure 2-1 Open the battery compartment door3.Pull the battery release ribbon out of the battery compartment.Figure 2-2 Pull Battery release ribbon out248083219-1 Rev 22-3
Lighthouse HANDHELD 3016 / 5016 Airborne Particle Counter Operating Manual4.Hold the battery connector side toward the HANDHELD. Placethe battery into the compartment, on top of the release ribbon.Push the battery fully into the compartment until it connects andis entirely inside the battery compartment.Figure 2-3 Insert battery into battery compartment5.Tuck the battery release ribbon over the battery.Figure 2-4 Tuck battery release ribbon6.Close the door so that it is flush with the bottom of theHANDHELD.Figure 2-5 Close the Battery Compartment door2-4248083219-1 Rev 2
Unpacking, Inspecting and Installation7.Slide the battery compartment door to the right until it clicks andlatches.Figure 2-6 Secure the battery compartment doorConnect PowerConnect the power adapter as illustrated in the following steps:1.Insert the round DC power plug into its receptacle on the left sideof the HANDHELD.Figure 2-7 DC power plug2.Push the connector in until fully seated.Figure 2-8 Inserting DC power plug.3.248083219-1 Rev 2Plug
HANDHELD 3016 , HANDHELD 5016 , LMS , ECS , ACU , SIU , AIU and . amended by Directive 93/68/EEC and the EMC Directive 89/336/EEC amended by Directive 93/ 68/EEC, and carries the CE marking accordingly. . The SOFTWARE and documentation are subject to export controls under the United States Export Administration Act, as .
