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AkzoNobelAerospace CoatingsAlumigrip 4400 Base CoatProduct GroupHigh Solids Polyurethane TopcoatCharacteristics-Solid and Effect ColorsProductInformation-Alumigrip Base Coat is a 3-component, high solids, durable, polyurethanebase coat, formulated to exceed the performance and appearancerequirements of the general aviation (GA) industry. The Alumigrip 4400Base Coat should be used with Alumigrip 4450 Clear Coat as part of abase coat / clear coat system.Designed to meet the rigorous requirements of the MIL-PRF-85285specification.Base coat / clear coat system helps reduce cycle time.Low VOC; high solids technology.Resistant to military and commercial aircraft fluids.Solvent resistant.ComponentsBaseCuring SolutionActivator OptionsAlumigrip 4400 Solid Color Coat (4400GXXXXX)Alumigrip 4400 Effect Color Coat (4400E82XXX) Mica, 2 stage effect(4400E83XXX) Mica, 3 stage effect(4400E99XXX) Aluminum, 2 and 3 stageCuring Solution CS4904A4956: StandardA4957: High Temperature High HumidityA4965: Fast Stripe – Spot RepairA4967: Cool WeatherSee application recommendations, page 3.SpecificationsQualified ProductListAkzoNobel Aerospace CoatingsEmbraerGulfstreamHawker BeechcraftCertificationMEP-10-125GMS 5008 (reference ECM 20001)BS22455The complete AkzoNobel Aerospace Coatings qualified product list (QPL) canbe found at: www.akzonobel.com/aerospacePage 1 of 6AkzoNobel Aerospace Coatings1 East Water Street, Waukegan, IL 60085, USA - Phone (847) 623 4200, Fax (847) 625 3200Rijksstraatweg 31, 2171 AJ Sassenheim, The Netherlands - Phone (31) 71 308 2905, Fax (31) 71 308 2056Internet: www.akzonobel.com/aerospace
AkzoNobelAerospace CoatingsCleaningAlumigrip 4400 Base CoatSolid and Effect Colors-Surface pretreatment is an essential part of the painting process.Alumigrip Base Coat is compatible with most commonly used AkzoNobelAerospace Coating primers, however we advise to use the followingprimers / surfacers:Alumigrip 10P8-11Alumigrip 10P30-8Alumigrip 4001Alumigrip 4144 (Europe only)37035AAerowave 2001 Structural Primer-Observe the recoat times of the relevant primer.Apply Alumigrip 4400 Base Coat on clean primer. Remove oil, grease andother contamination prior to application.-Recondition aged primers or topcoats with e.g. Scotch-Brite Type A veryfine to a uniform matt surface.Remove dust with e.g. tack rags just prior to application of Alumigrip BaseCoatSurface ConditionsCleaningContinued- Instruction for UseMixing Ratio(volume)2 parts1 part1 part-Alumigrip 4400 Base Coat (4400GXXXXX or 4400EXXXXX)Curing Solution CS4904Activator A4956, A4957, A4965, or A4967Allow products to acclimatize to room temperature before use.Stir or shake Alumigrip 4400 Base Coat thoroughly until the product isuniformly homogenized before adding the curing solution.Add the Curing Solution CS4904 and stir the catalyzed mixture thoroughly.Add the Activator A4956, A4957, A4965, or the A4967 and stir theactivated mixture again thoroughly.Induction Time10 minutesInitial SprayingViscosity(25ºC/77ºF)16 – 25 seconds Signature Zahn-Cup# 2Page 2 of 6AkzoNobel Aerospace Coatings1 East Water Street, Waukegan, IL 60085, USA - Phone (847) 623 4200, Fax (847) 625 3200Rijksstraatweg 31, 2171 AJ Sassenheim, The Netherlands - Phone (31) 71 308 2905, Fax (31) 71 308 2056Internet: www.akzonobel.com/aerospace
AkzoNobelAerospace CoatingsAlumigrip 4400 Base CoatSolid and Effect ColorsNoteViscosity measurements are provided as guidelines only and are not to beused as quality control parameters. Certified information is provided bycertification documentation available on request.Pot Life(25ºC/77ºF)2.0 – 2.5 hours, depending on activator selected.A4956 and A4965: 2 hoursA4957 and A4967: 2.5 hoursDry FilmThickness(DFT)25.0 – 37.5 micron ( m)Gloss: 1.0 – 1.5 milsEffect : 1.0 – 1.5 milsApplicationRecommendationsActivator 7Temperature:65 – 85ºF18 – 29ºC 80ºF 27ºC50 – 80ºF10 – 27ºC60 – 85ºF16 – 30ºCRelative Humidity:15 – 80% 70%15 – 65%15 – 85%Flash Time:15 – 45 min.15 – 45 min.5 – 20 min.5 - 20 min.The quality of the application of all coatings will be influenced by the sprayequipment chosen and the temperature, humidity, and air flow of the paintapplication area. When applying the product for the first time, it isrecommended that test panels be prepared in order to identify the bestequipment settings to be used in optimizing the performance and appearanceof the coating. Alumigrip 4400 Base Coat may be applied in conditions outsideof the limits shown above. Care must be excercised to ensure a satisfactoryresult. Please contact your local AkzoNobel Aerospace Coatings representativeto determine the proper application techniques and choice of activators whenenvironmental conditions fall outside of the recommended range.Air1.2 – 1.4 mm nozzle orificeHVLP1.2 – 1.4 mm nozzle orificeLP Electrostatic1.2 – 1.5 mm nozzle orificeAir Electrostatic.009 – .013 in. nozzle orificePage 3 of 6AkzoNobel Aerospace Coatings1 East Water Street, Waukegan, IL 60085, USA - Phone (847) 623 4200, Fax (847) 625 3200Rijksstraatweg 31, 2171 AJ Sassenheim, The Netherlands - Phone (31) 71 308 2905, Fax (31) 71 308 2056Internet: www.akzonobel.com/aerospace
AkzoNobelAerospace CoatingsAlumigrip 4400 Base CoatSolid and Effect ColorsNumber of coatsTwo StageColors- Alumigrip 4400 Solid Color Coat (4400GXXXXX)- Alumigrip 4400 Effect Color Coat (4400E82XXX) and (4400E99XXX)Apply 2 even wet coats with recommended flash time (depending on theactivator chosen) in between coats or one cross coat until full hiding isachieved.Number of coatsThree StageColors- Alumigrip 4400 Effect Color Coat (4400E83XXX)Apply a single uniform wet coat of Alumigrip 4400 Base Coat Effect, withrecommended flash time in between coats depending on the activator chosen,followed by a cross coat. The total cross coats should achieve the desireduniform effect.(Apply the underlayment or base color with the 2 even wet coats with recommended flash time inbetween coats or one cross coat until full hiding is achieved as mentioned above, before the effectcoating is applied.)Note: FilmThicknessSome colors may require a slightly higher film thickness to achieve hide.Cleaning ofEquipmentTR-19 or MEK.Physical PropertiesDrying Times(25 /- 2ºC / 77 /- 2ºF, 55 /5% RH)Activator:A4956: StandardA4957: High Temperature High HumidityA4965: Fast Stripe – Spot RepairA4967: Cool WeatherDrying TimesAmbientConditions(25 /- 2ºC / 77 /- 2ºF, 55 /5% RH)ActivatorDry to tapeDry to touchFull cureNoteDry times will vary depending combinations of temperature, humidity andairflow. For additional information regarding conditions outside of the aboveperimeters, please contact your local technical service representatives.ActivatorReferenceParts and componentsFull Body (Assembled)RepairStripeA49563.5 - 5.5 hrs2.0 - 3.0 hrs7 daysA49574.0 - 6.0 hrs3.0 - 4.0 hrs7 daysA49650.75 - 2.0 hrs0.50 - 2.0 hrs7 daysA49671.0 - 2.0 hrs1.0 - 2.0 hrs7 daysA4965 or A4967A4956, A4957, or A4967A4965, do not heat cureA4965 or A4967Page 4 of 6AkzoNobel Aerospace Coatings1 East Water Street, Waukegan, IL 60085, USA - Phone (847) 623 4200, Fax (847) 625 3200Rijksstraatweg 31, 2171 AJ Sassenheim, The Netherlands - Phone (31) 71 308 2905, Fax (31) 71 308 2056Internet: www.akzonobel.com/aerospace
AkzoNobelAerospace CoatingsTheoreticalCoverageDry Film WeightVolatile OrganicCompoundsGloss (60º)Alumigrip 4400 Base CoatSolid and Effect ColorsSolid Colors219.09 m per liter ready to apply at 25.4 µm dry film thickness2778 ft per US gallon ready to apply at 1.0 mil dry film thicknessEffect Colors219.51 m per liter ready to apply at 25.4 m dry film thickness2795 ft per US gallon ready to apply at 1.0 mil dry film thicknessSolid ColorsEffect colors239.7 g/m /25.4 µm33.6 g/m2/ 25.4 mm20.0081 lbs/ft /1.0 mil0.0069 lbs/ft2/1.0 milSolid ColorsMax 422.7 g/lMax 3.5 lbs/galEffect ColorsMax 420 g/lMax. 3.5 lb/gal85 max GUColorVariousFlash-pointAlumigrip 4400 Solid (4400GXXXX)Alumigrip 4400 Effect (4400EXXXX)*Refer to MSDS (see note)*Refer to MSDS (see note)Alumigrip Curing Solution 4904 (CS4904)25 F / -4 CAlumigrip 4956 (A4956)Alumigrip 4957 (A4957)Alumigrip 4965 (A4965)Alumigrip 4967 (A4967)44 F / 7 C44 F / 7 C93.2 F / 34 C93.2 F / 34 CNote*Refer to Material Safety Data Sheet (MSDS) for each individual basecomponent for specific flashpoint data.StorageStore the product dry and at a temperature between 5ºC and 38ºC (40 ºF and100ºF) per AkzoNobel Aerospace Coatings specification. Store in the originalunopened containers. Storage temperature may vary per OEM specificationrequirements. Refer to container label for specific storage life information.Shelf life5 - 38 C(40 - 100 F)24 months per AkzoNobel Aerospace Coatings commercial specification. Shelflife may vary due to OEM specification requirements. Refer to container labelfor specific shelf life information.Page 5 of 6AkzoNobel Aerospace Coatings1 East Water Street, Waukegan, IL 60085, USA - Phone (847) 623 4200, Fax (847) 625 3200Rijksstraatweg 31, 2171 AJ Sassenheim, The Netherlands - Phone (31) 71 308 2905, Fax (31) 71 308 2056Internet: www.akzonobel.com/aerospace
AkzoNobelAerospace CoatingsAlumigrip 4400 Base CoatSafety PrecautionsComply with all local safety, disposal and transportation regulations. Check theMaterial Safety Data Sheet (MSDS) and label of the individual productscarefully before using the products. The MSDSs are available on request.Solid and Effect ColorsIssue date: February 2014 (supersedes December 2013) - FOR PROFESSIONAL USE ONLYIMPORTANT NOTE The information in this data sheet is not intended to be exhaustive and is based on the present state of our knowledge and on current laws: any person using theproduct for any purpose other than that specifically recommended in the technical data sheet without first obtaining written confirmation from us as to the suitability of the product forthe intended purpose does so at his own risk. It is always the responsibility of the user to take all necessary steps to fulfill the demands set out in the local rules and legislation. Alwaysread the Material Data Sheet and the Technical Data Sheet for this product if available. All advice we give or any statement made about the product by us (whether in this data sheetor otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application ofthe product. Therefore, unless we specifically agree in writing otherwise, we do not accept any liability whatsoever for the performance of the product or for any loss or damage arisingout of the use of the product. All products supplied and technical advice given is subject to our standard terms and conditions of sale. You should request a copy of this document andreview it carefully. The information contained in this data sheet is subject to modification from time to time in the light of experience and our policy of continuous development. It is theuser's responsibility to verify that this data sheet is current prior to using the product.Brand names mentioned in this data sheet are trademarks of or are licensed to AkzoNobel.Scotch-Brite is a registered trademark of 3M CorporationPage 6 of 6AkzoNobel Aerospace Coatings1 East Water Street, Waukegan, IL 60085, USA - Phone (847) 623 4200, Fax (847) 625 3200Rijksstraatweg 31, 2171 AJ Sassenheim, The Netherlands - Phone (31) 71 308 2905, Fax (31) 71 308 2056Internet: www.akzonobel.com/aerospace
Colors 19.51 m2 per liter ready to apply at 25.4 m dry film thickness 795 ft2 per US gallon ready to apply at 1.0 mil dry film thickness Dry Film Weight Solid Colors 39.7 g/m2/25.4 µm 0.0081 lbs/ft2/1. mil Effect colors 33.6 g/m2/ 25.4 mm 0.0069 lbs/ft2/1. mil Volatile Organic Compounds Solid Colors Max 422.7 g/l Max 3.5 lbs/gal Effect Colors
