IO-360-P1A Engine Illustrated Parts Catalog - Lycoming

Transcription

IO-360-P1A EngineIllustrated Parts CatalogJuly 2017PC-IO-360-P1A 2017652 Oliver StreetWilliamsport, PA 17701

IO-360-P1A Engine Illustrated Parts CatalogLycoming Part Number: PC-IO-360-P1AFor additional information:Mailing address:Lycoming Engines652 Oliver StreetWilliamsport, PA 17701 U.S.A.Phone:Factory:U.S. and Canada toll free: 1(800) 258-3279International Customers: 1(570) 323-6181Lycoming’s regular business hours are Monday through Friday from 8:00 A.M.through 5:00 P.M. Eastern Time (-5 GMT)Visit us online at:www.lycoming.com 2017 Lycoming. All Rights Reserved.Lycoming and “Powered by Lycoming” are trademarks or registered trademarks of Lycoming.Lycoming Engines, a division of AVCO Corporation.All brand and product names referenced in this publication are trademarks or registered trademarks of theirrespective companies.

IO-360-P1A Engine Illustrated Parts CatalogRecord of RevisionsNOTICE: Service Documents override parts information in this document.Rev No.Issue DateEffectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco CorporationInitialsInsertion DateRecord of RevisionsPage iJuly 2017

IO-360-P1A Engine Illustrated Parts CatalogThis page intentionally left blank.Record of RevisionsPage iiJuly 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogTable of ContentsSubjectChapter - SectionPageFrontalRecord of Revisions . iTable of Contents . iiiIntroduction . vAbbreviations and Acronyms . ixOversize and Undersize Part Listing . xiReciprocating Engine 72-00Front Section . 72-101. Propeller Governor Drive Assembly . 0-1Power Section . 72-201. Crankcase Assembly . 2-32. Crankcase Related Parts . 4-53. Crankshaft Assembly and Related Parts . 6-74. Crankshaft Idler Gears, Tachometer Drive, and Camshaft . 8-95. Crankcase Attaching Parts . 10-11Cylinder Section . 72-301. Connecting Rods, Pistons, and Ring Assemblies . 12-132. Cylinder Assembly . 14-153. Valve Assembly and Related Parts . 16-174. Cylinder Related Parts . 18-195. Cylinder Head Drain Tubes, Intercylinder Cooling Baffles, and Rocker Box Covers 20-216. Intake Pipes Assembly . 22-23Lubrication System . 72-501. Oil Level Gage . 24-252. Oil Sump . 26-27Accessory Drives . 72-601. Accessory Housing Assembly . 28-292. Oil Pump Assembly and Accessory Housing Attaching Parts . 30-313. Fuel Pump Assembly, Governor Drive Cover, and Attaching Parts . 32-334. Oil Filter Assembly, Oil Cooler Bypass Valve, and Fittings . 34-35Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco CorporationTable of ContentsPage iiiJuly 2017

IO-360-P1A Engine Illustrated Parts CatalogSubjectChapter - SectionPageEngine and Fuel Control 73-00Fuel Distribution. 73-101. Fuel Injector, Fuel Manifold, and Injection Nozzles . 36-372. Fuel Lines and Attaching Parts . 38-39Ignition Distribution System 74-00Distribution . 74-201. Magnetos, Magneto Drives, and Harnesses . 40-42Back SectionService Kit Section . 43-44Numerical Index . 45-48Table of ContentsPage ivJuly 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogIntroductionDO NOT USE THIS CATALOG AS AN ASSEMBLY OR INSTALLATIONDOCUMENT. THIS CATALOG MUST ONLY BE USED TO IDENTIFY PARTS INCONJUNCTION WITH THE APPLICABLE OVERHAUL MANUAL.Purpose of this CatalogThis Illustrated Parts Catalog (IPC) contains a complete list of spare parts for the Lycoming IO-360P1A engine model.How to Use this CatalogThis catalog is based on the Air Transport Association (ATA) Spec 100 format. In order to clarifyillustrations, Lycoming has taken discretion to classify non-system related assemblies andcomponents in the same chapters, because they are physically connected.This catalog is frequently updated by Service Bulletins (SB) and Service Instructions (SI). Theupdated information will be incorporated into subsequent full revisions of this catalog.The ATA two element numbering system provides consistency throughout various manuals. Thebottom of each page (beyond the frontal section) contains a two element number (##-##). In the twoelement numbering, the first two digits represent a chapter, and the next two digits subdivide thematerial into a more specific section.The ATA format specifies the subject matter for each chapter-section. According to the ATAStandards, the following chapters apply to the IO-360-N1A Illustrated Parts Catalog:24 (Electrical Power), 72 (Reciprocating Engine), 73 (Engine and Fuel Control), 74 (Ignition), and 80(Starting).EXAMPLE:74 — 20ChapterIgnitionNOTICE:SectionDistributionSee the IPC Table of Contents for the sub-systems identified in each section.Numerical IndexThe Numerical Index is a single list of part numbers, names and their locations within the IPC. It isuseful for locating parts when you only know the number or name of the part.Description columnIndentation of a part name represents a lower level of assembly. Attaching parts have the sameindentation level and are below their associated parts grouping or assembly. This column is oftenreferred to as the "Nomenclature" on other ATA Spec manuals.Units per Assembly ColumnWhere more than one assembly exists, this column contains the quantity of a specific part requiredin the build sequence of only one next higher assembly. The letters “AR” are for “as required”applicable to bulk items or non-illustrated select-from-range-parts. The letters “RF” identify itemslisted for reference.Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco CorporationIntroductionPage vJuly 2017

IO-360-P1A Engine Illustrated Parts CatalogRoller TappetsAs a product improvement, Lycoming is installing roller tappets on its aircraft engines. Wide deckengines with roller tappets are identified with an “E” suffix after the serial number dash number(Example – L-******-48E.) On rebuilt and Lycoming overhauled wide deck engines with rollertappets, the letter “A” suffix is replaced with the letter “E” suffix on the engine serial number.The new parts include roller tappet body assembly, crankcase, camshaft, shorter push rods, shroudtubes and shroud tube seal. The engines use the same hydraulic units and the dry tappet clearancedoes not change. Refer to Reference 618 in the Table of Limits (SSP-1776) for dry tappet clearancevalues.At this time, roller tappets are not installed in narrow deck engines.ROLLER TAPPET PARTS ARE NOT INTERCHANGEABLE WITH CURRENT FLAT FACEDTAPPETS.If it is necessary to remove the roller tappet bodies prior to overhaul, they must be reinstalled inthe same location in the crankcase. The roller tappets are indexed with flats in the newcrankcase. It is possible to assemble the roller tappet bodies in two different orientations 180degrees apart. Either orientation is acceptable while reinstalling. Lubricate all tappet bores, camlobes and roller tappets with engine oil mixture only. (Refer to the latest revision of ServiceInstruction No. 1059.) Install the shroud tube seal in the crankcase, then install the shroud tube.THE ROLLER TAPPETS ARE NOT FIELD REPAIRABLE AND NO DISASSEMBLY ISALLOWED. THEREFORE, MAGNAFLUX OR ZYGLO INSPECTIONS ARE NOT ALLOWED. AVISUAL INSPECTION FOR INTEGRITY AND FREE ROTATION OF THE ROLLER ACTION ISACCEPTABLE TO RETURN AN IN-USE ROLLER TAPPET TO SERVICE; HOWEVER, IT ISMANDATORY TO REPLACE ROLLER TAPPETS AT OVERHAUL.Vendor AccessoriesParts coverage of Vendor Accessories used on Lycoming engines are found in the applicableVendor’s Parts Catalog. A list of vendors’ addresses is included in the latest revision of LycomingService Letter No. L114.Any reference in this document to the supplier’s/part manufacturer’s product, by name, trademark,part number or other description is solely for the purpose of identification and does not indicate orinfer that Lycoming accepts responsibility for quality control and/or airworthiness of parts, which donot pass through the Lycoming quality control system.Environmental ComplianceLycoming is concerned with preserving the environment. Lycoming strongly urges engine ownersand repair/overhaul personnel to observe and comply with all federal, state, and local environmentalregulations when solvents, paint, fuel, oil, chemicals, or other consumables are used in operating,maintaining, or overhauling an engine component. Please share our concern for, and commitmentto a clean earth, clean water, and especially clean air for succeeding generations of flyers.IntroductionPage viJuly 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogPerspective of ReferencesIn this manual, all references to locations of various components will be designated as if viewing theengine from the rear (or anti-propeller) end. The front of the engine is the propeller end and the oilsump is on the bottom of the engine. Cylinders are numbered from front to rear with the oddnumbered cylinders on the right-hand side. The firing order for this four-cylinder engine is 1-3-2-4.Top View of EngineEffectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco CorporationIntroductionPage viiJuly 2017

IO-360-P1A Engine Illustrated Parts CatalogHow to Order Parts and PublicationsAn Oversize and Undersize Parts List is included in the front section of this catalog to aid inordering parts as necessary during overhaul.To order parts:1. Contact the applicable Customer Service Hot Lines:U.S. and Canada toll free - 1-800-258-3279International Customers - 1-570-323-61818:00 A.M. – 5:00 P.M. EST (-5GMT) Monday through Friday2. Give the model and serial number of your engine.3. Give the part number, nomenclature, and quantity.This publication eventually will be available for viewing and download on the Lycoming.comwebsite.To supply any comments, suggestions, or corrections to this parts catalog, go online to theLycoming.com website on the internet.NOTE:The owner of the manual must give notification to the factory for a change of address. 2017 by Lycoming. “All Rights Reserved.” All Lycoming publications are to beconsidered copyrighted and may not be reproduced without permission of thecompany.IntroductionPage viiiJuly 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogAbbreviations and AcronymsAamp.AmpereARAs RequiredAssy.AssemblyATAAir Transport nII.D.Inside Diameterin.InchIPCIllustrated Parts CatalogMmmMillimeterNNo.NumberNPTNational Pipe Taper (thread)OO.D.Outside DiameterPP/NPart NumberQty.QuantityRRFReferenceSSBService BulletinSIService InstructionSSPSpecial Service PublicationUUNFUnified National FineEffectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco CorporationAbbreviations and AcronymsPage ixJuly 2017

IO-360-P1A Engine Illustrated Parts CatalogThis page intentionally left blank.Abbreviations and AcronymsPage xJuly 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogOversize and Undersize Parts ListingOVERSIZE (IN.)P10 P20 P30.010 .020 .030UNDERSIZE NG, Front CrankshaftX18A26093BEARING, CrankshaftX18M26105BEARING, Connecting RodX72155-SBUSHING, Prop FlangeX75656-SBUSHING, Prop FlangeX75657-SBUSHING, Prop FlangeX66610BUSHING, Rocker ShaftXSTD-1065DOWEL, CrankshaftX61681GUIDE, Intake ValveX16R22291GUIDE, Exhaust ValveX66796INSERT, Spark Plug72057SEAT, Intake ValveX72058SEAT, Exhaust ValveXLW-13792SEAL, Crankshaft OilNOTICE:P05.005P50.050XXWhen ordering oversize and undersize parts, be sure to specify the required oversize andundersize dimension along with the proper part number. For example, to order bearing PartNumber (P/N) 18D26098 bearing in 0.003 in. undersize, order P/N 18D26098-M03. Undersizecode letter is “M” while oversize code letter is “P”. These letters are then followed by the numberdesignating the size in thousandths of an inch.Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco CorporationOversize and Undersize Parts ListingPage xiJuly 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 1Propeller Governor Drive Assembly72-10Page 0July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogFRONT SECTIONFigure 1 - Propeller Governor Drive AssemblyFigureItemCodePart NumberDescriptionUnits perAssembly177875GEAR, Propeller governor driven12LW-14021SHAFT, Propeller governor idler gear1377874GEAR ASSEMBLY, Propeller governor idler1473249WASHER, Thrust (0.0585 - 0.0595 thick)AR73250WASHER, Thrust (0.062 - 0.063 thick)AR73251WASHER, Thrust (0.0655 - 0.0665 thick)AR73252WASHER, Thrust (0.069 - 0.070 thick)AR01L21418WASHER, Thrust (0.055 - 0.056 thick)AR5AN565B1032H5SET SCREW, No. 10-32 x 5/16 long1670455GASKET, 25/32 I.D. x 1-1/8 O.D. x 1/32 thick17LW-13896PLUG, 3/4-16 hex. head1872053GASKET, Governor1972378COVER, Governor drive110STD-35WASHER, 5/16 plain411STD-475WASHER, 5/16 lock, internal teeth412STD-1410NUT, 5/16-18 plain4AR - as requiredEffectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-10Page 1July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 2Crankcase Assembly72-20Page 2July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogPOWER SECTIONFigure 2 - Crankcase AssemblyFigureItemCodePart NumberDescriptionCrankcase Assembly, Roller LiftersUnits perAssembly111B19524-5275154STUD, 1/2-13 x 10-1/32 long2350-15STUD, 1/2-13 x 1-7/8 long8438-13STUD, 3/8-16 x 1-5/8 long16538D-17STUD, 3/8-16 x 2-1/8 long, drilled1631C-12STUD, 5/16-18 x 1-1/2 long2731C-13STUD, 5/16-18 x 1-5/8 long1838-22STUD, 3/8-16 x 2-3/4 long1972158BUSHING, Governor drive idler shaft110STD-557DOWEL, 1/2 diameter x 11/16 long, hollow211STD-514DOWEL, 5/16 diameter x 1/2 long212STD-1623INSERT, 1/4-20 Heli-coil x 3/8 long213LW-13793STUD, 5/16-18 x 15/16 long, drilled11431C-17STUD, 5/16-18 x 2-1/8 long4151102PLUG, 1/8-27 NPT, Allen head516STD-1339PLUG, 1/16-27 NPT, Allen head51771032BUSHING, Engine support818STD-619WASHER, 217/32 I.D. x 1-3/4 O.D. x 5/32 thick8Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation172-20Page 3July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 3Crankcase Related Parts72-20Page 4July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogPOWER SECTIONFigure 3 - Crankcase Related PartsFigureItemCode1Part NumberDescriptionUnits perAssembly1028-BBALL, 11/16 diameter 61084SPRING, Oil pressure relief valveAR 68668SPRING, Oil pressure relief valveAR 77467SPRING, Oil pressure relief valveAR LW-11713SPRING, Oil pressure relief valveAR LW-18085SPRING, Oil pressure relief valveAR306E19769-1.25GASKET, 1-1/4 I.D. x 1-1/2 O.D. x 3/32 annular1477808VALVE ASSEMBLY, Oil pressure relief valve, adj1518D26098BEARING, Crankshaft4618A26093BEARING, Crankshaft2LW-13792SEAL, Crankshaft, Oil1872075SEAL, Oil, 3/32 section x 7/16 I.D.2972091RING, Oil seal, 0.36 ID x 0.10 diameter210LRT23381BODY ASSEMBLY, Hydraulic roller tappet827 1AR - as required Select spring to give a minimum of three threads exposed on adjusting screw to allow field adjustment.Reference latest revision of Lycoming Table of Limits SSP-1776, Part I for spring identification. Refer to latest revision of Lycoming Service Instruction No. 1324 for installation.Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-20Page 5July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 4Crankshaft Assembly and Related Parts72-20Page 6July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogPOWER SECTIONFigure 4 - Crankshaft Assembly and Related PartsFigureItemPart NumberDescription13B47146275656-SBUSHING, Propeller flange, long4372155-SBUSHING, Propeller flange 0.7505 - 0.75101475657-SBUSHING, Propeller flange 0.7818 - 0.78231561510PLUG, 1-3/4 diameter16STD-1065DOWEL, Stepped, 0.310-0.251 diameter17STD-1211PLUG, 2.00 diameter expansion113S19646GEAR, Crankshaft19LW-18639LOCKPLATE, Crankshaft gear110STD-2246BOLT, 5/16-24 x 1.00 long111LW-16471SUPPORT ASSEMBLY, Starter ring gear11272566 CRANKSHAFT AND BUSHING ASSEMBLYUnits perAssembly18 CodeGEAR, Starter ring, 12/14 pitch11Refer to the latest revision of Service Bulletin No. 475 for proper installation.Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-20Page 7July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 5Crankshaft Idler Gears, Tachometer Drive, and Camshaft72-20Page 8July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogPOWER SECTIONFigure 5 - Crankshaft Idler Gears, Tachometer Drive, and CamshaftFigureItemCodePart NumberDescriptionUnits perAssembly123D26777PLUNGER, Fuel pump, long1274996GEAR ASSEMBLY, Crankshaft idler, plain1375072GEAR ASSEMBLY, Crankshaft idler1476121SHAFT ASSY, Tachometer15STD-2231RING, Internal Retaining16LW-13796SHAFT, Crankshaft idler gear27LW-31H0.88BOLT, 5/16-18 x 7/8 long, hex. head, drilled38STD-2168NUT, 5/16-18 NC-3 slotted shear1915M23456CAMSHAFT ASSEMBLY, Roller lifter11076118SPACER, Tachometer shaft centeringEffectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation172-20Page 9July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 6Crankcase Attaching Parts72-20Page 10July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogPOWER SECTIONFigure 6 - Crankcase Attaching PartsFigureItemCodePart NumberDescriptionUnits perAssembly1LW-25-1.50BOLT, 1/4-20 x 1-1/2 long, hex. head52STD-8WASHER, 1/4 plain17360803STRAP, Lifting24LW-25-1.75BOLT, 1/4-20 x 1-3/4 long, hex. head25LW-25-1.13BOLT, 1/4-20 x 1-1/8 long, hex. head46STD-160WASHER, 1/4 lock, internal teeth137STD-1411NUT, 1/4-20 plain98LW-25S1.50BOLT, 1/4-20 x 1-1/2 long, hex. head, drilled39STD-8WASHER, 1/4 plainAR10STD-2249NUT, 1/4-20 slotted311STD-33WASHER, 3/8 plain212AN960-616LWASHER, 3/8 plain (thin)313STD-872NUT, 3/8-24 slotted114AN6-34ABOLT, 3/8-24 x 3-37/64 long, hex. head115STD-33WASHER, 3/8 plain316STD-678WASHER, 3/8 lock, internal teeth217STD-596NUT, 3/8-24 plain21876220STUD, 1/2-20 x 10-45/64 long4AR - as requiredEffectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-20Page 11July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 7Connecting Rods, Pistons, and Ring Assemblies72-30Page 12July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogCYLINDER SECTIONFigure 7 - Connecting Rods, Pistons, and Ring AssembliesFigureItemCodePart NumberDescription1LW-11750-S275061BOLT, Connecting rod83LW-12186NUT, Connecting rod bolt84LW-13923BUSHING, Connecting rod upper4518M26105BEARING, Connecting rod8614D23912PISTON, Compression ratio 8.50:14LW-14078PIN, Piston4872198PLUG, Piston pin8974241RING, Piston, compression, 5-1/8 bore81014H21950RING, Piston, oil, 5-1/8 bore47 CONNECTING ROD ASSEMBLYUnits perAssembly4 Refer to the latest revision of Lycoming Service Instruction No. 1267.Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-30Page 13July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 8Cylinder Assembly72-30Page 14July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogCYLINDER SECTIONFigure 8 - Cylinder AssemblyFigureItemCodePart NumberDescription1LW-12427272057-P20SEAT, Intake valve4372058-P20SEAT, Exhaust valve4461681-P30GUIDE, Valve, intake, flanged4516R22291-P30GUIDE, Valve, exhaust, flanged4666796-P10INSERT, Spark Plug, 18-1.5 MM17STD-1353INSERT, No. 10-24 Heli-coil x 3/8 long4831C-12STUD, 5/16-18 x 1-1/2 long8925C-8STUD, 1/4-20 x 1.00 long41066610BUSHING, Rocker shaft1611MS20823-6DELBOW, 45 , 3/8 flared tube41102PLUG, 1/8-27 NPT, Allen head41377611GASKET, Exhaust flange414STD-35WASHER, 5/16 plain815STD-475WASHER, 5/16 lock, internal teeth816STD-1410NUT, 5/16-18 plain81182-B7SPARK PLUG81217 CYLINDER ASSEMBLYUnits perAssembly4 Refer to the latest revision of Lycoming Service Instruction No. 1042 for complete listing of all approvedspark plugs. Used on installations without injector or priming linesEffectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-30Page 15July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 9Valve Assembly and Related Parts72-30Page 16July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogCYLINDER SECTIONFigure 9 - Valve Assembly and Related PartsFigureItemCodePartNumberDescriptionUnits perAssembly117A23938VALVE, Intake4217B23936VALVE, Exhaust (rotator type)43LW-11795SPRING, Valve, inner84LW-11800SPRING, Valve, outer8565441SEAT, Valve spring, lower intake46LW-13323SEAT, Valve spring, lower exhaust47LW-10077SEAT, Valve spring, upper intake48LW-16475SEAT, Valve spring, upper, exhaust (rotator type)4960009KEY, Valve81017C21191KEY, Valve, exhaust81117C19386CAP, Valve stem, exhaust (rotator type)41215B26066PLUNGER ASSEMBLY, Hydraulic lifter81315B21319SOCKET, Hydraulic tappet81415G23461SHROUD TUBE ASSEMBLY, Push rod815LW-14995SPRING, Shroud tube416LW-12272LOCKPLATE, Shroud tube417STD-1411NUT, 1/4-20 plain41801L23459WASHER, 25/32 I.D. x 1-3/8 O.D. x 1/32 thick81906A23493SEAL, Shroud tube82070310SEAL, Shroud tube8 15F19957-28ROD ASSEMBLY, PushAR 15F19957-29ROD ASSEMBLY, PushAR 15F19957-30ROD ASSEMBLY, PushAR 15F19957-31ROD ASSEMBLY, PushAR 15F19957-32ROD ASSEMBLY, PushAR 15F19957-33ROD ASSEMBLY, PushAR 15F19957-34ROD ASSEMBLY, PushAR21AR - as required See latest revision of Service Instruction No. 1060 for complete push rod application.Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-30Page 17July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 10Cylinder Related Parts72-30Page 18July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogCYLINDER SECTIONFigure 10 - Cylinder Related PartsFigureItemCode1 Part Number17F19357DescriptionUnits perAssemblyROCKER ASSEMBLY, Valve8BUSHING, Valve rocker12746373LW-13790SHAFT, Valve rocker44LW-12892THRUST BUTTON, Rocker shaft8571481RING, Oil seal, 4-27/32 ID x 3/32 diameter section4674887SPACER, 33/64 I.D. x 7/8 O.D. x 3/8 thick27383-BNUT, 3/8-24 plain168STD-2090NUT, 1/2-20 plain18 Due to the size of the area where the part number is stamped, the last five digits (19357) could beall that is shown of the part number.Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-30Page 19July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 11Cylinder Head Drain Tubes, Intercylinder Cooling Baffles, and Rocker Box Covers72-30Page 20July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogCYLINDER SECTIONFigure 11 - Cylinder Head Drain Tubes, Intercylinder Cooling Baffles,and Rocker Box CoversFigureItemCodePart NumberDescriptionUnits perAssembly1STD-684NIPPLE, Straight, 3/8 I.D. hose42STD-1821HOSE, 3/8 x 2-1/2 long43LW-15592-5-05CLAMP, Hose8468759TUBE ASSEMBLY, Cylinder head oil drain,cyl. No. 11568760TUBE ASSEMBLY, Cylinder head oil drain,cyl. No. 21668761TUBE ASSEMBLY, Cylinder head oil drain,cyl. No. 3 & 42 75339BAFFLE ASSEMBLY, Intercylinder1 LW-13389BAFFLE ASSEMBLY, Intercylinder1871611RETAINER, Intercylinder baffle2971610HOOK, Intercylinder baffle retainer2MS35489-20XGROMMET (on baffle)11106B26669GASKET, Rocker box cover41261247COVER, Rocker box413STD-1925SCREW, 1/4-20 x 5/8 long, pan head, selflocking24710 Install on left side cylinders No. 2 and 4 Install on right side between cylinders No. 1 and 3Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-30Page 21July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 12Intake Pipes Assembly72-30Page 22July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogCYLINDER SECTIONFigure 12 - Intake Pipes AssemblyFigureItemCodePart NumberDescriptionUnits perAssembly177569RING, Seal, intake pipe4242E22611PIPE, Intake, cylinder No. 11342E22612PIPE, Intake, cylinder No. 21442E22613PIPE, Intake, cylinder No. 31542E22614PIPE, Intake, cylinder No. 41671973GASKET, 2 bolt flange, 1-3/4 I.D.47STD-8WASHER, 1/4 plain88STD-160WASHER, 1/4 lock, internal teeth89LW-25-1.25BOLT, 1/4-20 x 1-1/4 long8Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-30Page 23July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 13Oil Level Gage72-50Page 24July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogLUBRICATION SYSTEMFigure 13 - Oil Level GageFigureItemCodePart NumberDescriptionUnits perAssembly175767TUBE, Oil level gage (long)1272059GASKET, Oil level gage1374065RING, Oil level gage seal14LW-14769GAGE ASSEMBLY, Oil level1Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation72-50Page 25July 2017

IO-360-P1A Engine Illustrated Parts CatalogFigure 14Oil Sump72-50Page 26July 2017Effectivity: IO-360-P1A EngineCopyright, Lycoming EnginesLycoming Engines is a division of Avco Corporation

IO-360-P1A Engine Illustrated Parts CatalogLUBRICATION SYSTEMFigure 14 - Oil SumpFigureItemCodePart NumberDescriptionUnits perAssembly1LW-13353GASKET, Oil sump12L

IO-360-P1A Engine Illustrated Parts Catalog Lycoming Part Number: PC-IO-360-P1A For additional information: Mailing address: Lycoming Engines 652 Oliver Street Williamsport, PA 17701 U.S.A. Phone: Factory: U.S. and Canada toll free: 1(800) 258-3279 International Customers: 1(570) 323-6181