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JOHN HATCHjohn.hatch.inbox@gmail.com 650.690.7172 Austin, TX (USA Nationwide Remote)MECHANICAL ENGINEERING CONSULTANT, SME, ADVISORR&D STRATEGY AUTOMATION ROBOTICS MACHINE DESIGN PROTOTYPING COMMERCIALIZATION AEROSPACE ENERGY TECHNOLOGYOBJECTIVESeeking a Collaborative or Independent Role in Which I Can Contribute in Design Deliverables and/or Subject Matter Expertise.Targeting a Monthly Market Rate in the Thirty to Forty Thousand US Dollar Range, if Starting Within Q2-Q3 2022.SUMMARYI'm John Hatch, a skilled innovator focused on tangible results and ROI. Within my highly successful track record, I have served atcapacities ranging from executive tier to task level, as sole contributor, SME, advisor, team leader, team member and liaison. My broadspectrum of projects has touched virtually every industry in the world, a feat equivalent to over 40 years of experience. Furthermore, myperformance has been screened and rated on behalf of the Federal Government, publishing my success as an accomplished engineer.CollaborationWorkPerformance97% Say I'm Responsive, Reliable, Easy to Work With95% Say They Received the Value They Needed97% Say They Definitely Trust Me with Their Goals96% Say I Deliver Exactly What They Want5 Million Parts: Manufactured from My Designs1,000 Projects: Completed from Start to Finish60,000 Hours: Critical Engineering Time Logged 1M- 1B Budgets: Successful Solutions Delivered82% Savings in Development67% Savings in Manufacturing65% Increases in QualityDeployed Many of the Same Leading Technologies Servicing Top Brands:Engineered Systems to All Applicable Industry Codes and Standards:SKILLS40 Years Combined Total ProjectsABET BSME Core EducationAircraft HardwareAllen Bradley, Beckhoff, RockwellANSI Y14.5 GD&TArtificial Intelligence, AiASTM PVHOAutoCAD & Autodesk InventorAvionics & InstrumentationBearings, Rollers, & IdlersBody Panels & StructuresBOM & InventoryBrushless Rotary MotorsC,C ProgrammingCable Handling, De-reeling, CoilingCable Routing & Cable DrawingsCalibration Tools & MonumentsCapital Equipment, ModulesCarbon Net-Negative SystemsCarbon Sequestration / DrawdownCatia, Creo/Pro/E EquivalentCognex, Optek, SICK, RadiantConcept Development & DesignConveyors, Diverters, ChutesControls & PLC IntegrationDDS,ROS FrameworkDesign for ManufacturingDiagnostics & MetrologyDrawings & LayoutsElectro-Optical, Vision, LightingEnd-Of-Arm Tooling (EoAT)Engineering LeadershipExoskeleton DesignFactory AutomationFEA, FMEA, Hazard IdentityFirmware IntegrationFluid Flow DesignFPGA, Ethernet, CAN BusGreen Fuel: Lithium Ion, BiocharHumanoid Robotics, CoboticsHydraulic ActuatorsIndexing, Accumulation, PickoffIntegrated Code: VHDL, PythonIntegrated Data Hubs, DIN RailKinematics, Linkages, IndexersLabelers, Printers, IdentifiersLarge Assembly DesignLean ManufacturingLights-Out AutomationLinear Actuators & ComponentsMachine DesignMachine Learning & Open SourceMagazine Loading, Payoff/PayoutManufacturing, Fabrication MethodMaterial Handling SystemsMaterials SelectionMechanical Aptitude, VisualizationMechanisms, Precision, GenevaMechatronicsMicrosoft Office, Word & ExcelMil StandardsMotion Control, Positional StagingOCR/BCR Barcode ReadersOmron, Keyence, SiemensPDM & PLM, EPDM, WindchillPick-and-Place AutomationPlanetary Gears & GearboxesPneumatic Actuators & VacuumPrioritization & StrategyProcess EngineeringProduct DesignProject Ownership, ManagementPrototyping, R&D TestingRack Server Hardware SystemsRadar & Wireless SystemsRequirements, Scope DerivationReverse EngineeringRobotic Arms, Fanuc, SCARAScrew Auger DesignSensor IntegrationServo Motors & ArduinoSheet MetalSix SigmaSoftware Logic ArchitectureSolidWorks (50,000 hours)SolidWorks ElectricalSortation, Singulation, ShakingSprockets, Idlers, Timing BeltsSystems EngineeringTooling, Jig, Fixture DesignTop-Down AssemblyTray, Pallet, Module DesignVehicle-Mounted SystemsWeigh-On-The-Fly (WOF)Welded Frames, MezzaninesX-Y, Gantry, Cartesian RobotsEXPERIENCEEngineer Intern, Process & FacilityEngineer Intern, Metallurgy & AnalysisMechanical Engineer & Drafter, AvionicsMechanical Design Engineer, Senior, AutomationMechanical Engineering ConsultantMechanical Engineer, Aircraft InteriorsSenior Mechanical Engineer, RoboticsLead Structural Engineer, AircraftLead Mechanical Engineer & ProgrammerSenior Engineer, AutomationChief, Senior EngineerVP of Engineering, Technical AdvisorLead Mechanical EngineerMechanical Engineer V2003 20042006200720122014201620182019202020212022 - PresentMechanical Engineering ConsultantUSMultiple ClientsContract5/’07 – Present Very successful consultant in both leading and launching pioneered technologies for commercial and government buyers. Proven "outside-of-the-box" approach in design simplicity, budget, time, and cost of materials at all levels of complexity Responsible for solutions ranging from small product launches to innovative large-scale infrastructure, with applications including:HematologyAerospace ToolingParticle AcceleratorAircraft AvionicsAircraft ModificationHumanoid RoboticsCockpit Simulator StationConsumer ProductsReverse EngineeringExoskeleton TechnologyLast Mile LogisticsWearable ElectronicsAuger Conveyor SystemsVehicle-Mounted TechnologyMechanical Keyless LockMetrology InstrumentationIndustrial Products & ToolsOutdoor Electrical EnclosureLighting Technologies & LampsHigh Power Combustion EngineAircraft Testers & DiagnosticsSpace Structure Pressure VesselConstruction Material InnovationsBiochar Reactors & Power ConversionOSB Manufacturing & Plant TechnologyWork Cells, End-of-Arm ToolingWarehouse Automation Conveyance SystemsAutomated Circuit Board Diagnostics SystemMechanical Engineer VTXCompany ConfidentialTemporary4/’21 – Present Support multiple programs involving rapid prototyping and testing, and contribute to senior-level focus group developments Develop innovative process and design ideas to overcome low-cost automation barriers and roadblocks Deliver automation cells utilizing SCARA robots, pick-and-place, vacuum, and high-speed precision rotary motors on Beckhoff PLCPage 1 of 6
Lead Mechanical EngineerTXCompany ConfidentialTemporary4/’21 – 6/’21 Led and performed mechanical design engineering of first brainchild prototype design Delivered successful detailed design ahead of schedule with BOM containing almost 100% off-the-shelf components Integrated unique environmental and process technologies with industrial components for mobile solutionVP of Engineering, Technical Advisor (Fractional)TXCompany ConfidentialContract12/’20 – Present Appointed to leadership role for both business and technical track records Responsible for project planning, new business development, teaming strategies, and lead engineering dutiesChief, Senior EngineerTXCompany ConfidentialDirect4/’20 – 12/’20 Led and coordinated all departments to develop master system schematic for Hybrid product R&D Led decisions on mechanical and electrical engineering software, improving both quality and timeliness of engineering results Led benchmark culture improvement, for both individual and organizational traction and collaboration Designed concept low voltage unit to all master requirements criteria, supported integration with high-voltage system Designed modular cooling system to internal requirements and external vendor HVAC codes applicationsSenior Mechanical Engineer, AutomationTXCompany ConfidentialTemporary7/’19 – 4/’20 Innovated and designed mechanical brainchild of the REVolution smartphone lights-out diagnostics automation system Created mechanical engineering department and reported all progress at team meetings and project reviews Led conceptualization and mechanical engineering of industry-changing REV automation technology Delivered proof-of-concept system arrangement, including complex kinematics, end-of-arm tools and optical systems integration Reduced core system costs by up to 85% through strategic sourcing and design trade studies Provided insight and helped with multi-tiered PLC software architecture, resulting in parallel processingLead Mechanical Engineer, Manager, ProgrammerTXCompany ConfidentialTemporary2/’18 – 7/’19 Mechanical Design & Modeling of Advanced Top-Down Structured Automated Panel Assemblies Led Stand-Up Meetings, Trained and Managed Team of 15 engineers Piloted innovative hybrid modeling technique, which reduced file load times from over 2 seconds to 0.4 seconds Guided management by reducing master project list with improved task grouping, and consistent progress analysis Applied internal procedures, CAD technology to target material waste reduction, manufacturing quality optimizationLead Structural Engineer, AircraftTXCompany ConfidentialTemporary4/’16 – 7/’16 Contributed to project leadership in task scheduling, staffing, and workload forecasting Completed Redesign of aircraft interior sections for immediate production release Redesigned aircraft windows, reveals, surrounding structures, and paneling surface forms for interior lining Redesigned bulkhead access panel for functionality and customer aesthetic requirements Designed light weight side panels, including mounting structures and finishing trim Created hardware for mounting and locking mechanisms as neededSenior Mechanical Engineer, RoboticsCACompany ConfidentialTemporary4/’14 – 10/’14 Made critical decisions to guide both leadership and team and completed 8-month late project ahead of schedule FEA, FMEA, and production design of complete, fully-articulated, 10-foot-tall robotic figure Designed modified Geneva mechanism with clock precision Insured that mechanical, electrical, hydraulic systems performed load & performance specifications Designed machined components for lowest-cost manufacture and serviceability Selected & integrated linear & torque actuators, bearings, and vendor hardwareMechanical Engineer, Aircraft InteriorsTXCompany ConfidentialTemporary8/’12 – 10/’12 Mechanical Design & Drafting of Aircraft Interior Cabinet Coordinated multiple aircraft standards in determination of components & layout Applied top-down assembly & part design to develop changeable 3D model Utilized Enterprise PDM file management system for checkin/checkout of data filesMechanical Design Engineer, Senior, AutomationTXCompany ConfidentialDirect & Contract9/’06 – 10/’18 Grew from modular design role to project owner and authority on project feasibility and full turn-key system designer Engineered solo or near-solo large machinery with optimal timeliness, functionality & cost Designed modular postal sorter machines with latest sensor and optical technologies Created multiple 10,000 - 100,000 component assembly designs with SolidWorks 3D software Designed thousands of sheet metal components and housings, welded steel structures and machined hardware Managed CAD data with PDMWorks CAD file vault Made company history several times in R&D and production output time & accuracy Produced related necessary engineering documentation (E.C.N., B.O.M., part request)Mechanical Engineer & Drafter, AvionicsTXCompany ConfidentialDirect4/’04 – 9/’06 Design & Drafting of Aircraft Cockpit Instruments, panels, and displays for flight simulators Coordinated to meet government and customer specifications, and minimal manufacturing cost Developed mechanical components and assemblies with use of SolidWorks 3D software Drafted hundreds of part & assembly drawings from sketches, blueprints and redlined drawings Applied concurrent engineering, selection design, sizing design, redesign, & configuration design Completed bills of materials and necessary technical documentationEngineer Intern, Metallurgy & AnalysisTXCompany ConfidentialIntern9/’03 – 1/’04 Assisted in steel metallurgy failure analysis and process improvement Analyzed thermal performance of combustion reheat furnace Administered experiment/testing, data collection, & performance monitoringEngineer Intern, Process & FacilityTXCompany ConfidentialIntern5/’03 – 9/’03 Six Sigma, Facility Safety Certification, Database Development, Materials Research Identified and managed all on-site chemical data and safety procedures Planned, designed, setup company safety reference area to meet OSHA standardsEDUCATIONMember, Studies in Professional Infrastructure EngineeringNSPE, National Society of Professional EngineersUSCertificate, Surveys, LiDAR and Maps for Asset ManagementAIA, American Institute of ArchitectsTXCertificate, High-Res Imagery to Accelerate Facilities ProjectsAIA, American Institute of ArchitectsTXCertificate, Enterprise Product Data ManagementHawk Ridge SystemsWABachelor of Science, Electromechanical TechnologyExcelsior CollegeNYAssociate, Mechanical & Aerospace EngineeringUniversity of TexasTXPage 2 of 6
PORTFOLIO JOHN HATCH 1 OF 4WAREHOUSE AUTOMATION SYSTEMSPARTICLE ACCELERATOR, BIOMASS ENERGY CONVERTERSPage 3 of 6
PORTFOLIO JOHN HATCH 2 OF 4HIGH SPEED AUTOMATED LETTER SORTER SYSTEMSHUMANOID ROBOTICS, AUTOMATED DIAGNOSTICSPage 4 of 6
PORTFOLIO JOHN HATCH 3 OF 4AEROSPACE, DEFENSE AND SPACEREVERSE ENGINEERINGCONSUMER, INDUSTRIAL & MEDICAL PRODUCTSPage 5 of 6
PORTFOLIO JOHN HATCH 4 OF 4PLANT LAYOUTS (P&ID, STRUCTURAL, PROCESS, SAFETY)Page 6 of 6
Page 2 of 6 Lead Mechanical Engineer TX Company Confidential Temporary 4/'21 - 6/'21 Led and performed mechanical design engineering of first brainchild prototype design Delivered successful detailed design ahead of schedule with BOM containing almost 100% off-the-shelf components
