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API SC19 Equipment Specifications forHPHT Downhole Completion EquipmentRob Hilts – HalliburtonMay 8, 2015 2015 Halliburton. All Rights Reserved

API SC19 Equipment Specifications forHPHT Downhole Completion Equipment API PER 15K - Technical Report - Protocol for Verificationand Validation of HPHT Equipment API 14A SSSVs - Twelfth Edition – re-written and addsHPHT Annex (Published Jan 2015, effective Jan 2016) API 11D1 Packers - Third Edition – adds HPHT Annex API 14L Landing Nipples and Lock Mandrels – SecondEdition does not have HPHT Annex, Third Edition - HPHT API 19AC Accessories - First Edition (future) – does nothave HPHT Annex, Second Edition to add HPHT API 19LH Liner Hangers – First Edition (future) – does nothave HPHT Annex2

API 11D1 Third EditionPackers and Bridge Plugs 3rd Edition – Revision Highlights– Annex B, Requirements for HPHTEquipment– Annex C, Design validation and functionaltesting for operational tools– Annex D, Requirements for external flowtesting Published – April 20153

Annex B - Requirements for HPHTEnvironment EquipmentPressure ratings greater than 15,000 psi or witha temperature rating greater than 350 F. This annex was developed considering theguidelines of API PER15K-1. Requires conformance to API Q1 for thedesign and manufacture of HPHT Packers. Expanded list of Operational Parameters foruser/purchaser to supply operationalinformation.

Annex B - Requirements for HPHTEnvironment Equipment Non-metals;– User/purchaser to supply additional fluidinformation required for the selection of nonmetals.– Compound assessment testing for ageing andcompression set– Added ASTM references to Material Specifications Castings cannot be used for pressure containing ortensile carrying components that are integral to thetubing string. Added welding NDE requirements and acceptancecriteria.

Annex B - Requirements for HPHTEnvironment EquipmentNew Design Verification Requirements; Temperature de-rated yield strength and modulus ofelasticity Finite Element Analysis (FEA) shall be performed onpressure containing or tensile carrying components,ASME BPVC, Section VIII, Division 2, Part 5 or ASMEBoiler and Pressure Vessel Code, Section VIII Division3, article KD-2 FMEA assessment of validation testing Limitations on Design Scaling – stress factors onscaled designs cannot exceed the validated design.

Annex B - Requirements for HPHTEnvironment Equipment Two new HPHT validation grades;– V0-H: gas test plus axial loads plus temperaturecycling plus zero bubble acceptance criterion.– V3-H: liquid test plus axial loads plus temperaturecycling. Three phases of validation testing;– Phase 1 - Max Casing, Max Temp– Phase 2 - Max Casing, Min Temp– Phase 3 - Min Casing, Max Temp Added releasing test for retrievable packers Added Rated internal test pressure Functional Testing Requirements – test to ratedinternal test pressure

Graphical representation ofTemperature Cycle Range

Comparison of 11D1 HPHT Validation Test Requirements11D1 - V3, V011D1 - Annex B HPHT V3-H, V0-HOne TestPhase 1 TestPhase 2 TestPhase 3 TestMax ID, Max Temp15 Min holdMax Casing, Max Temp30 min holdMax Casing, Min Temp30 min holdMin Casing, Max Temp30 min holdAtmospheric chamberstested to 80% of settingpressureAtmospheric chamberstested to 80% of settingpressureAtmospheric chamberstested to 80% of settingpressureSet at Max TempSet at Max TempSet at Min Temp plusTemp Cycle RangeTwo pressure reversalsTest each envelopepointReduce by temp cyclerangeThree pressure reversals Three pressure reversalsSet at Max Temp minusTemp Cycle RangeIncrease temp to MaxTempTest each envelope point Test each envelope point Test each envelope pointReduce temp by tempReduce to Min RatedReduce temp by tempTempcycle rangecycle rangePressure testPressure test from below Pressure test from below Pressure reversal testTest each envelope point Test each envelope point Test each envelope pointIncrease to Min Temp plusTemp Cycle RangeIncrease to Max TempIncrease to Max TempPressure testPressure test from below Pressure test from below Pressure test from below

Improved Operating Envelope

API 11D1 Additional AnnexesAnnex C - Requirements for HPHT OperationalTools Validation requirements for running and pullingtoolsAnnex D - Requirements for External Flow Testing Provides uniform methods for performingexternal flow (swab-off) testing

API 19AC First EditionAccessoriesFirst Edition is modified adopt-back of ISO 14998 Adds Validation Testing Requirements First Ballot closed May 5th Projected publication – Q4 2015 HPHT Annex – mid to late 2016Completion Accessory - Equipment that forms anintegral part of the tubing and is not covered by anyother API downhole equipment standard.January 27, 2015Subcommittee 1912

API 19AC Completion AccessoriesMajor Categories of Functionalities Pressure containing, load bearing; (Anchor, Blast Joint,Flow Coupling, etc) Disconnect/reconnect; (On-Off Tool, Shear out SafetyJoint) Tubing movement; (Seal Assy, PBRs, Travel Joints,Expansion Joints) Opening a port; (Sliding Sleeves, Sand Control SlidingSleeves)Validation Testing Requirements by Functionality

API 19AC Completion Accessories Tubing anchors Blast joints Chemical injectionmandrels Cross-overs Entry guides Expansion [travel] joints Extension/spacer subs Fill valves Filter mandrels Flow couplings Gauge mandrels Locator Mill-out extension Non-sealing space out jointsOn-off toolPerforated subPolished bore receptaclesSand control expansion jointsSand control sliding sleevesSeal assembliesSealing space out jointsSeal bore extensionShear-out safety jointsSliding sleevesTelescoping swivel subsY-blocks

API 14L and API 19LH API 14L Landing Nipples and Lock Mandrels –Second Edition does not have HPHT Annex,Third Edition to add HPHT Annex (2016) API 19LH Liner Hangers – First Edition (Publish2016) – does not have HPHT AnnexJanuary 27, 2015Subcommittee 1915

Questions?

API 14A SSSVs - Twelfth Edition – re-written and adds HPHT Annex (Published Jan 2015, effective Jan 2016) API 11D1 Packers - Third Edition – adds HPHT Annex API 14L Landing Nipples and Lock Mandrels – Second Edition does not have HPHT Annex, Third Edition - HPHT API 19AC Accessories - First Edition (future) – does not have HPHT Annex, Second Edition to add HPHT API File Size: 578KBPage Count: 16