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INDUSTRIAL AUTOMATION RESEARCHWorlddidac AssociationTechnical Training Systems

An investment for the younger generation. An investment for the future!ASTI Automation SRL, company founded in 2002, is one of the youngest membersof ASTI group. Since 1990, when the first ASTI company was established, ASTI hasbeen a constant promoter of the most advanced automation systems in Romania.Currently, the company is acting in industrial automation field, participating in projects insectors such as oil and gas, automotive, food industry, chemical industry, urban utilities.Since 2007, the business of the company has been extended throughactive involvement in increasing the quality of technical education in collegeand university. The company develops didactic equipment related toapproved programs of study, taking into account the current technologicallevel encountered in main industry sectors. The portfolio includes didacticequipment for specific technical fields, integrated laboratories mainly fortechnical universities as well as for companies acting in the industry, trainingsessions for students or postgraduate courses for professionals in the industry.Since 2011 ASTI Automation is Siemens SCE partner for training material and a fullmember of WORLDDIDAC, the global trade association for the education industry.Asti Automation complies with the rules of quality management and is certified withISO 9001: 2008.Asti Automation relies on strong partnerships with leading manufacturers of automation solutions:2

We bring industry to your school,modern technology at your fingertips3

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ConceptA quality educational process in the technical domain can be provided only by using modern didacticresources, combined into a single framework where the student learns practical skills with direct applicationin the industrial environment. For this purpose a structure for workspace framing and equipment placement issuggested.The laboratory is intended to allow carrying out practical experiments on different types of equipment similar tothose used in industry, embedded in didactic structures whose size is suitable for laboratory study. The imagesshow a suggested layout draft for the furniture and the laboratory equipment.The didactic structures are accompanied by notebooks for experiments, practical results and answers forsolving the exercises.The laboratory provides the support needed for theoretical presentations (basic principles of electronic andautomation equipment).Laboratory structure- Workstations designed specificallyfor the activities performed in thelaboratory- Equipment for practicalexperiments- Support for the equipment: Theoretical support Notebooks for experiments Answers for solving Dedicated software packageaccompanied by license5

WorkstationThe workstation is specifically designed to provideproper performing of laboratory activities. It providesextensive work space, didactic equipment integrationand fast access to appliances such as power supply(400 V AC, 230 V AC, 24 V DC), signal generator,communication network (Ethernet).Size: 2000 x 800 mm (width x height)6

Workstation structure- Wood hardboard panel coated with white wear-resistant melamine.- Tubular steel frame to stiffen the hardboard panel, with additional reinforcement in the middle, electrostaticallypainted.- Four profiled legs supporting the table (with additional channels for fastening), height 780mm, made of extrudedaluminum, electrostatically painted, with bottom end adjustment fittings.- Frame for didactic equipment, 2000 mm wide, with two levels for vertically mounting A4-size didactic panels,made of electrostatically painted aluminum.- Modular panel for quick access to appliances. It includes the following components: Elements of power line protection and control (On / Offswitch, emergency stop, differential protection 30mA) CEE socket for 3-phase 400V and 4 mm connectionsockets L1, L2, L3, N, PE Six 230V sockets Power supply 24V / 5A (with switch and 4 mmconnectors) Ethernet socket (2 RJ45 ports) Programmable signal generator with an outputchannel, with adjustable frequency and amplitude.The generated signal type can be either sinusoidal,rectangular or triangular- Filter pressure regulator (0 -12 bar).CODE NUMBERPRODUCT NAMEAA200.000.01Workstation with modular supply panel7

Equipment8

ScopeofstudyData Acquisition, Processingand MonitoringSequential Control Systems andProgrammable Logic ControllersHuman Machine InterfaceIndustrial CommunicationSafetyElectrical InstallationsElectrical and Electronic Drivesof the Electric MotorPneumaticsMotion ControlMechatronicsProcess Control9

Data acquisition, processing andMonitoringNAtionalinstrumentsDAQTraining panelsThe didactic panels integrate different NI data acquisitionmodules for electrical and non-electrical parameters(e.g. temperature, pressure, flow) measure. Processingand data visualisation are done through structures suchas LabView software from National Instruments.DaTA Acquisition didactic panel (NI USB 6003)Includes:- Data acquisition module NI USB 6003 (100 kS/sec);- 4mm safety sockets for connection with measure devices (digital andanalog channels);- Potentiometers for signal generation (simulate analog channel input);- Switches for signal source selection (for analog channels).10

The main objectives of the training:- Learning basic knowledge in the acquisition and processing of signals field;- Electrical connection with measuring equipment and actuators;- Acquiring LabView programming skills.- Learning to develop projects with practical application.Suggested applications:- Connecting with the PC and configuring acquisition module;- Data acquisition and displaying measured values in engineering units;- Tracing static and dynamic characteristics for measuring equipment;- Designing graphical interfaces for monitoring and control;- Generating database records (historic) with measured values.CODE NUMBERPRODUCT NAMEAA001.003.01Data Acquisition Didactic Panel (NI USB 6003)AA001.002.01Data Acquisition Didactic Panel (NI USB 6002)AA001.001.01Data Acquisition Didactic Panel (NI USB 6001)AA001.000.01Data Acquisition Didactic Panel (NI USB 6008)11

Sequential control systems andprogrammable logic controllersLOGO! 0BA8 (compact)Training panelThe training panel integrates a sequence logic controlmodule (Siemens LOGO 0BA8). Device configuringand programming are done using the Siemens softwareLogo Soft Comfort, installed on your PC.Includes:- Logic Module LOGO! 12/24RCE, with: 8 digital inputs (4 can beconfigured as analog inputs), 4 digital outputs (Relay);- Extension module 4 digital inputs, 4 digital outputs;- Power Supply Input: 100-240VAC.Output: 24VDC, 3A;- 12 switches (retentive and pulse) for digital inputs (simulate) and 12 4mmsafety sockets for external digital inputs;- 2 potentiometers for signal generation (simulate analog channel input0.10V);- 8 pairs of 4mm safety sockets for digital outputs (Relay).12

Similar configurations are available in the versions withTECO SG2, LOGO 0BA7 and NANOLINE PxC.The main objectives of the training:- Learning basic knowledge in the sequence logic control;- Understand programming functions for logic control and communication;- Testing the application, errors interpretation, debugging.Suggested applications:- Traffic signal system (use the Traffic Signal Panel)- School bell-schedule;- Gym lighting system;- Home interior and exterior lighting;- Irrigation system for greenhouse;- Heating system with four boilers.CODE NUMBERPRODUCT NAMEAA025.000.02LOGO! 0BA7 Training PanelAA025.000.03LOGO! 0BA8 Training Panel (Compact)AA025.000.05NANOLINE PxC Training Panel (Compact)AA025.000.06TECO SG2 Training Panel (Compact)AA028.001.02Traffic Signal Panel13

Sequential control systems andprogrammable logic controllersLOGO! 0BA8 (DM8, AM2 AQ)Training panelThe training panel integrates a sequence logic controlmodule (Siemens LOGO 0BA8 (DM8,AM2 AQ)). Deviceconfiguring and programming are done using theSiemens software Logo Soft Comfort, installed on yourPC.Includes:- Logic Module LOGO! 12/24RCE (8 Digital Inputs - 4 can be configured asAnalog Inputs, 4 relay Digital Outputs);- Extension Module: 4 Digital Inputs, 4 Digital Outputs;- Extension Module: 2 Analog Outputs;- Compact Switch Module: 4 x RJ45 Port Ethernet Switch;- Power Supply, Input: 100-240VAC, Output: 24VDC, 3A;- 12 switches (retentive and pulse) for Digital Inputs (simulate) and12 x 4mm safety sockets for external digital inputs;- 4 potentiometers for signal generation (simulate analog channel input0.10V);- 1 selector for Analog Input/Output measure (voltage);- 8 pairs of 4mm. safety sockets for Digital Outputs (Relay);- 2 x 4 mm. safety sochets for Analog Outputs;- Display with parameterizable color backligh;- Communication interface for FESTO equipment (2 x SYSLINK 24 - pinsocket connector for DI/DO, 15 - pin - Sub - D socket connector for AI/AO);- Real - time clock.14

Similar configurations are available in the version withTECO SG2 and NANOLINE PxC.The main objectives of the training:- Learning basic knowledge in the sequence logic control;- Understand programming functions for logic control and communication;- Testing the application, errors interpretation, debugging.Suggested applications:- Traffic signal system (use the Traffic Signal Panel)- School bell-schedule;- Gym lighting system;- Home interior and exterior lighting;- Irrigation system for greenhouse;- Heating system with four boilers.CODE NUMBERPRODUCT NAMEAA025.000.04LOGO! 0BA8 (DM8, AM2 AQ) Training PanelAA025.000.07NANOLINE PxC Training PanelAA025.000.08TECO SG2 Trining Panel15

Sequential control systems andprogrammable logic controllersSiemensSIMATIC S7Training panelsThe didactic panels integrate different SIEMENS SIMATIC S7 PLCs. Deviceconfiguring and programming are done using the Siemens programming environmentTIA PORTAL, installed on your PC.PLCS7-1500/ s7-1200/s7-300 Training panelIncludes:- CPU Simatic S7-1500/ S7-1200/ S7-300;- Digital input extension module (16 DI);- Digital output extension module (16 DO);- Analog input extension module (8 AI);- Analog output extension module (4 AO);- Power Supply 230 VAC /24 VDC, 3 A;- Testing elements: 16 switches (retentive and pulse) for digital inputs (simulate) and16 x 4mm safety sockets for external digital inputs; 4 potentiometers for signal generation (simulate analog channel input0.10V) and 4 pairs of 4mm safety sockets for external analog input; 16 x 4mm safety sockets for digital output signals; 2 pairs of 4mm safety sockets for analog output signals. 4mm safety sockets and selector for analog input/output measure(voltage);16

Similar configurations are available in the versions with S7-300 and S7-1200.The main objectives of the training:- Learning basic knowledge in the PLC programming field;- Acquiring knowledge of PLC programming and configuration in TIA PORTAL using specificlanguages (LAD, FBD);- Learning to develop projects with practical application.Suggested applications:- Scenarios based on electrical motor drives;- Conveyors control;- Tank level control;- Underground garage ventilation control;- Traffic light control;CODE NUMBERPRODUCT NAMEAA048.000.03PLC S7-1500 Training Panel (CPU 1516 - 3PN/DP)AA048.000.02PLC S7-1500 Training Panel (CPU 1513 - 1PN)AA048.000.01PLC S7-1500 Training Panel (CPU 1511 - 1PN)AA017.000.01PLC S7-1200 Training Panel (CPU 1214C)AA044.000.01PLC S7-1200 Training Panel (CPU 1214C, COMPACT)AA061.000.02PLC S7-300 Training Panel (CPU 315F - 2PN/DP)AA061.000.03PLC S7-300 Training Panel (CPU 314C - 2PN/DP)17

Sequential control systems andprogrammable logic controllersPHOENIX CONtactINLINETraining panelsThe didactic panels integrate different Phoenix Contact INLINE PLCs. Deviceconfiguring and programming are done using the Phoenix Contact programmingenvironment PC WORX, installed on your PC.PLC ILC 150 GSM/GPRS Training panelIncludes:- CPU Phoenix Contact ILC 150 GSM/GPRS (with 16 digital inputs and4 digital outputs channels);- Analog input/output extension module (2 AI/ 2 AO);- Power Supply STEP POWER 230 VAC /24 VDC, 4.2 A;- Testing elements: 16 switches (retentive and pulse) for digital inputs (simulate) and16 x 4mm safety sockets for external digital inputs; 2 potentiometers for signal generation (simulate analog channelinput 0.10V) and 4 pairs of 4mm safety sockets for external analoginput; 4 x 4mm safety sockets for digital output signals; 2 pairs of 4mm safety sockets for analog output signals; GSM/GPRS antenna.18

Similar configurations are available in the versions with ILC 130, ILC 191 and ILC 350.The main objectives of the training:- Learning basic knowledge in the PLC programming field;- Acquiring knowledge of PLC programming and configuration in PC WORX using specific languages(LAD, FBD);- Configuring a GSM communication system;- Learning to develop projects with practical application.Suggested applications:- Electrical motor drive with current status transmission via SMS;- Area monitoring system with alarm transmission via SMS.CODE NUMBERPRODUCT NAMEAA040.000.01PLC ILC 150 GSM-GPRS Training PanelAA038.000.01PLC ILC 130 ETH Training PanelAA065.000.01PLC ILC 350 PN Training PanelAA069.000.01PLC ILC 191 ETH 2TX Training Panel19

Sequential control systems andprogrammable logic controllersWAGOPLC Training panelsThe didactic panels integrate different WAGO 750 modular controllers. Deviceconfiguring and programming are done with CoDeSys V2.3. WAGO controllerssupport a wide variety of protocols and libraries, combining PLC functionality with ITstandards.PLC WAGO Training panel (CPU 750-881)Includes:- WAGO CPU 750-881;- Digital input extension modules (16 DI);- Digital output extension modules (16 DO);- Analog input extension modules (4 AI);- Analog output extension modules (4 AO);- Power Supply 230 VAC /24 VDC, 3A;- Testing elements: 18 switches (retentive and pulse) for digital inputs (

AA001.002.01 Data Acquisition Didactic Panel (NI USB 6002) AA001.001.01 Data Acquisition Didactic Panel (NI USB 6001) AA001.000.01 Data Acquisition Didactic Panel (NI USB 6008) 11 The main objectives of the training: - Learning basic knowledge in the acquisition and processing of signals field; - Electrical connection with measuring equipment and actuators; - Acquiring LabView programming .