Transcription
ZF 5HP19FLAutomatic Transmission Spare Parts Catalog
ZF 5HP19FL Automatic Transmission - Spare Parts CatalogWarranty InformationWarranty coverage for ZF passenger car transmission spare parts and kits covers the first 12 monthsafter installation in the vehicle, or 24 months after purchase from ZF Industries, Inc.Warranty of the product is limited to replacement or repair, if found to be defective in ZF material orworkmanship, and specifically does not cover removal, reinstallation, or any costs incidental to the repairof the vehicle, or any kind of consequential damages.All warranty and/or non-warranty returns must be approved.DisclaimerThe specifications and information shown in this catalog have been compiled from accepted and reliablesources and is believed to be accurate at the time of publication. While ZF Industries, Inc. believes thisinformation is correct, no guarantee or warranty is made as to the accuracy of the information and ZFIndustries, Inc. cannot and does not accept or assume any responsibilities for errors, omissions, orconsequential harm or damages. Replacement parts should not be used when they do not appear to fit.ZF Industries, Inc. disclaims all liability and responsibility for any harm resulting from any suchmodifications.CopyrightPrinted in USA – Copyright 2004 ZF Industries, Inc.No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form orby any means, electronic, mechanical, photocopying, recording, or otherwise, without prior writtenpermission of ZF Industries, Inc.Distributed ByAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 2
ZF 5HP19FL Automatic Transmission - Spare Parts CatalogTable of Contents5HP19FL Transmission Overview (North American Applications)Make / Model / Model Year5HP19FL Technical InformationTorque, Gear Ratio & WeightTransmission Oil Reference GuideDifferential Oil Reference Guide5HP19FL Lubrications5HP19FL Technical Literature5HP19FL General Transmission Oil Filling Procedure5HP19FL General Differential Oil Filling Procedure5HP19FL Spare PartsHow To Use This CatalogGearbox Housing GroupOil Sump GroupOil Supply GroupConverter GroupPlanetary Drive GroupsFront Axle Differential GroupFront Axle Output GroupClutch Pack Groups5HP19FL Valve Body5HP19FL Valve Body InformationDuct Plate GroupValve Housing Groups5HP19FL Selective Shims, Snap Rings & Kit Content5HP19FL Selective Shims & Snap Rings5HP19FL Kit ContentMiscellaneousQuotation / Order FormNotesAll Rights ReservedFor Reference 61 2004 ZF Industries, Inc. - Page 3
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Transmission Overview (North American Applications)Make / Model / Model Year – AudiMakeAudiModelA4 1.8TStyleSedanAudiA4 2.8SedanAudiAudiA4 2.8A6 2.8WagonSedanAudiA8 3.7SedanModel YearEngine1.8L 4 Cyl.* 1997 – 199920002000 – 2001V6 2.8L1996 – 199719971997 – 19992000 – 2001V6 2.8L1998V6 2.8L1998 – 19992000 – 20012000 – 2001V8 3.7L1997 – 1999CodeDDTEFPEZSDCSCJYDRDEZZDRDDPSEKCEZZCJZOE Part #01V 300 041Q01V 300 043Q01V 300 048G01V 300 041N01V 300 041E01V 300 042T01V 300 048P01V 300 042T01V 300 042P01V 300 046E01V 300 048P01V 300 041FZF Part #1060 030 0131060 030 0491060 030 0721060 030 0051060 030 0111060 030 0211060 030 0881060 030 0211060 030 0271060 030 0591060 030 0881060 030 006OE Part .011.05986.300.011.20ZF Part #1060 030 0091060 030 0311060 030 0531060 030 0501060 030 030OE Part #01V 300 048G01V 300 048G01V 300 041Q01V 300 043Q01V 300 048G01V 300 041Q01V 300 043Q01V 300 048G01V 300 042T01V 300 048P01V 300 042T01V 300 048P01V 300 042T01V 300 048P01V 300 042T01V 300 048PZF Part #1060 030 0721060 030 0721060 030 0131060 030 0491060 030 0721060 030 0131060 030 0491060 030 0721060 030 0211060 030 0881060 030 0211060 030 0881060 030 0211060 030 0881060 030 0211060 030 088* Engine equipped with TurboMake / Model / Model Year – PorscheMakeModelPorsche Boxster (986)StyleConvertiblePorsche Boxster (986)ConvertiblePorsche Boxster S (986S) ConvertibleModel YearEngine2.5L 6 Cyl. 1996 – 1998199919992.7L 6 Cyl. 1999 – 20033.2L1999 – 2003Make / Model / Model Year – VWMakeVWVWVWModelStylePassat GL 1.8TSedanPassat GL 1.8TWagonPassat GLS 1.8T SedanVWPassat GLS 1.8T WagonVWPassat GLS V6SedanVWPassat GLS V6WagonVWPassat GLX V6SedanVWPassat GLX V6WagonModel YearEngine1.8L 4 Cyl.* 20031.8L 4 Cyl.* 20031.8L 4 Cyl.* 1998 – 199920002000 – 20031.8L 4 Cyl.* 1998 – 199920002000 – 2003V6 2.8L1999 – 20012002 – 2003V6 2.8L1999 – 20012001 – 2003V6 2.8L1998 – 20002001 – 2003V6 2.8L20002001 – DRDEZZ* Engine equipped with TurboNote: This spare parts catalog includes only transmission specification numbers for North Americanapplications. For all other 5HP19FL transmission specification numbers, please contact your preferred ZFpassenger car transmission distributor for more information about available spare parts and kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 4
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Transmission Overview (North American Applications)Type Plate: One type plate is located on the main housing of transmission; second type platelocated on bottom of bell housing. Please refer to ZF transmission specification # whensearching for spare parts and kits in this catalog (last three digits).Transmission Serial #ZF Transmission Specification #Vehicle Manufacturer Transmission #All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 5
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Technical InformationTorque, Gear Ratio & Weightst1Gear3.67Input Torque310 ear4.10WeightDrive(approximate)FWD110 kg (242 lbs.)Transmission Oil Reference GuideMakeOil Grade*Type Plate (color)AudiESSO LT 71141GreenPorscheVWESSO LT 71141ESSO LT 71141GreenGreenOil CapacityWhere used(factory fill)(1060 030 )9.36 liter ( 9.92 quart)9.41 liter ( 9.98 quart)9.46 liter (10.03 quart)9.50 liter (10.07 quart)9.36 liter ( 9.92 quart)9.41 liter ( 9.98 quart)9.46 liter (10.03 /031/050/053088013/021049/072* Audi / VW transmission oil number (ESSO LT 71141) G052 162 A1* Porsche transmission oil number (ESSO LT 71141) 999.917.547.00Differential Oil Reference GuideMakeOil Grade*AudiBURMAH SAF AG4Fill PlugOil Capacity(Position)(factory fill)35.370Where used(1060 030 1/050/053013/021/049/072/0880.82 liter (0.87 quart)PorscheVWBURMAH SAF AG435.3700.82BURMAH SAF AG435.3700.82* Audi / VW differential oil number (Burmah SAF AG4) N052 145 000* Porsche differential oil number (Burmah SAF AG4) 999.917.545.00liter (0.87 quart)liter (0.87 quart)5HP19FL LubricationsAmountZF Part #10 Liter208 Liter20 Liter208 LiterS671 090 163S671 090 162S671 090 169S671 090 168Where usedOil GradeBURMAH SAF AG4 (Canister)BURMAH SAF AG4 (Drum)ESSO LT 71141 (Canister)ESSO LT 71141 (Drum)Notes(1060 030 )AllAllUse only in differentialUse only in differentialAllAllUse only in transmissionUse only in transmissionNote: Please see the current ZF lubrication list TE-ML 11 for updated information.5HP19FL Technical LiteratureLanguageZF Part #DescriptionEnglish5HP19FLFD 5HP19FL Functional DescriptionEnglish5HP19FLREP 5HP19FL Repair ManualEng/GerEnglish1060 764 002 5HP19FL Wall Chart5HPVBMAN 5-Speed Valve Body ManualAll Rights ReservedFor Reference OnlyWhere used(1060 030 1/013/021/027/049/059/072/088AllAllNotes 2004 ZF Industries, Inc. - Page 6
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Technical Information (continued)5HP19FL General Transmission Oil Filling ProcedurePosition vehicle horizontally on hoist and apply the handbrake.Connect tester to read off transmission oil temperature and engine speed.With the engine stopped, add ATF, only use lubricants as to specification (see Page 3),through the fill hole until oil emerges from fill hole. Install Fill Plug (Pos. 03.130).Start the engine (large consumers, such as A/C should be switched on).Shift through gears with engine running at idle speed.rdSelect R and D and use step shift (manual-winter program) to shift through to 3 gear.Hold each gear for 3 seconds and engage the parking lock.Idle speed should be neng 650 950 rpm (according to vehicle manufacturer’s directive).Oil temperature should be between 86º 95ºF (30º 35ºC).NOYESDepending on value allow oil to cool down orwarm up.Shift through gears with engine at idle speed.Select R and D and use step shift (manualrdwinter program) to shift through to 3 gear.Hold each gear for 3 seconds and engagethe parking lock.Remove fill plug (Pos. 03.130) on housing.Continues on next pageAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 7
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Technical Information (continued)5HP19FL General Transmission Oil Filling Procedure (continued)Continues from previous pageOil emerges at oil temperature below 95ºF (35ºC).NOYESOil level in transmission is below minimum.Add ATF, only use lubricants as tospecification (see Page 3), through the fillhole until oil emerges from fill hole.Wait until oil temperature reaches 104ºF 18ºF (40ºC 10ºC).Oil temperature must not exceed 122ºF (50ºC).Allow time for excess oil to drip then install Fill Plug (Pos. 03.130). Torque Fill Plug to 80Nm 8Nm (see also Repair Manual).Fill PlugAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 8
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Technical Information (continued)5HP19FL General Differential Oil Filling ProcedureAdding oil to 5HP19FL differential.Oil is added to the cold differential, approximately 68ºF ( 20ºC), until it overflows.Allow time for excess oil to drip then install differential fill plug (Pos. 35.370).Torque fill plug to 35Nm 3.5Nm (see also Repair Manual).Oil capacity is approximately 0.82 liter ( 0.87 quart). Only use lubricants as to specification(see Page 3).Fill PlugAll Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 9
ZF 5HP19FL Automatic Transmission - Spare Parts CatalogHow To Use This CatalogTable of ContentsEach transmission group of this catalog is listed in the table of contents. This spare parts catalog includesonly transmission specification numbers for North American applications.Technical InformationAll technical information is specific to the transmission models that are referenced in this catalog. Weightand oil capacity information are only approximate and may vary by actual transmission specification. Forany technical inquiry, please contact your preferred ZF passenger car transmission distributor forassistance. For a list of technical literature available from ZF or for answers to frequently asked questionsabout ZF transmissions visit us at www.zf-group.com.Spare PartsEach transmission is divided into groups (e.g. gearbox housing group). The position number (Pos #) isused to identify the location of each spare part in the transmission. A position number like 01.010 is eithera spare part or an assembly. A position number like 01.010/110 is a subcomponent of an assembly.Please contact your preferred ZF passenger car transmission distributor about availability of assembliesand subcomponents.The part number (ZF part #) is used to identify a specific spare part and is usually ten-digits (kits,lubricants, and technical literature have exceptions). Please use this part number, when ordering ZFspare parts.The description (Description) identifies the spare part.The quantity (Qty) is the amount of spare parts included in one transmission model for a certain positionnumber. The quantity may vary depending on the transmission specification and certain spare parts maybe used in multiple positions in the transmission.This catalog includes only spare parts for North American specifications of a ZF transmission application.The “where used” column (Where used (10 000 )) shows the last three digits of the transmissionspecification that uses the listed spare part. If the column indicates “All”, then all North Americantransmission specifications use this spare part.The notes column (Notes) gives more information about the spare part (e.g. included in a kit).Example:Pos #ZF Part #01.0101056 201 0841056 201 08701.010/110 1056 301 1741056 301 175DescriptionQtyGearbox HousingGearbox HousingGearbox HousingGearbox Housing1111Where used(1056 000 )087/088081Notes087/088081Selective Shims, Snap Rings & Kit ContentEach list for selective shims or snap rings is listed in this section of the catalog. Please measure theclearance according to the repair manual and select the required spare part from the table.The kit content section shows all available kits for the transmission models that are referenced in thiscatalog, including the content of each kit.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 10
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts - Gearbox Housing GroupPos #01.010ZF Part #DescriptionQty1060 201 066 Gearbox Housing11060 201 067 Gearbox Housing1060 201 068 Gearbox Housing1060 201 070 Gearbox Housing11101.010/110 1060 301 100 Gearbox Housing11060 301 1011060 301 1021060 301 10401.010/130 0734 313 06001.010/140 1056 301 14001.0201060 301 01701.0301060 324 00601.0401060 324 00401.0501060 201 00501.0601060 324 00701.0800736 617 07401.1000630 504 00301.1200501 314 43201.1301056 301 09401.1400736 101 13101.1801060 206 02301.2000736 101 24011121111113111112Gearbox HousingGearbox HousingGearbox HousingO-RingOil TubePinPawlLeg SpringConnecting BarGuiding PlateTorx Screw M8x30Locking WasherSpeed SensorSpacer RingTorx Screw M6x27Detent SpringTorx Screw M6x13Where usedNotes(1060 030 31/053030/050All* Available in kit 1060 298 032AllAllAllAllAllAllAllAllAllAllAllAllAllNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 11
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts - Gearbox Housing Group (continued)Pos #ZF Part 0 206 0211056 306 0431060 206 0170501 320 3961060 206 0150501 320 3960734 319 6240501 318 5720734 317 2680734 317 2270732 041 7460630 532 8001056 206 0380501 320 39601.4000501 321 902 Position Switch10501 317 994 Position Switch0501 320 519 Position Switch11All Rights ReservedDescriptionQtySelector ShaftSelector ShaftGear Shift LeverClamping SleeveDetent DiscClamping SleeveShaft SealScrew Plug M10x1Sealing SleeveSealing SleeveCompression SpringRetaining RingSelector LevelClamping SleeveFor Reference Only11111111533311Where usedNotes(1060 030 * Available in kit 1060 298 032* Available in kit 1060 298 032* Available in kit 1060 298 032* Available in kit 1060 298 032 2004 ZF Industries, Inc. - Page 12
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts - Gearbox Housing Group (continued)Pos #ZF Part #DescriptionQty01.41001.4200631 306 184 Cylindrical Pin0501 318 901 Cable Terminal1101.4240501 318 899 Fixing Plate101.43001.44001.45001.6200736 101 2330736 401 0650501 315 7430501 318 9001060 290 0280501 314 8090501 318 9030501 315 4550501 212 9140501 318 7710637 900 0382111111211101.63001.63401.64001.68001.700Torx Screw M6x15Counters. Screw M6x20Retaining ClampBreather TubeBreatherBreather CoverCable TerminalPlugBreatherProtecting CapPlugWhere used(1060 030 8AllAll009/030/031/050/053All (except 030/050)030/050All (except 7/049/059Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 13
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Oil Sump GroupPos #ZF Part #DescriptionWhere usedQty(1060 030 )03.0101060 203 002 Oil Sump1All03.0201056 303 031 Gasket1All03.04003.07003.08003.1000736 101 3181043 301 0361043 301 0361060 303 00227421AllAllAllAll03.1200636 308 026 Screw Plug M16x1.51All03.1300636 302 102 Screw Plug M30x1.50734 313 176 O-Ring11AllTorx Screw M6x22MagnetMagnetCapAllNotes* Available in kit 1060 298 032* Available in kit 5HP19FKFL* Available in kit 1060 298 032* Available in kit 5HP19FKFL* Available in kit 5HP19FKFL* Available in kit 1060 298 032* Available in kit 5HP19FKFLNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 14
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts - Oil Supply GroupPos #ZF Part 010/15010.010/16010.03010.04010.0601060 210 0241060 210 0201043 319 0581055 310 0481056 310 0911056 310 0750734 310 3160734 313 1781060 310 0911060 210 0321060 210 03510.060/110 1060 210 0301060 210 03410.060/120 1060 210 03310.060/130 0736 401 06110.1000736 401 06210.1200736 401 06310.1600736 101 05910.18010.19010.200DescriptionQtyPumpPump HousingSleevePump, Outer GearPump, Inner GearWasherShaft SealO-RingIntermediate SheetIntermediate Plate w/hubIntermediate Plate w/hubIntermediate PlateIntermediate PlateStator HubCounters. Screw M6x20Counters. Screw M6x40Counters. Screw M6x48Torx Screw M5x551111111111111158111060 310 105 Cylinder C11060 310 106 Cylinder C10734 313 006 O-Ring0734 313 117 O-Ring11Where usedNotes(1060 030 )AllAllAllAllAllAllAllAllAllAll (except 030/050)030/050030/050All (except /050/053005/013/049/059/072/088AllAllNot sold separately* Available in kit 1060 298 032* Available in kit 1060 298 032* Available in kit 1060 298 032* Available in kit 1060 298 032Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 15
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts - Oil Supply Group (continued)Pos #10.21010.22010.24010.25010.27010.290ZF Part #1056 310 0810736 101 1970501 315 9291056 310 0610501 316 2841060 310 0041060 310 004DescriptionQtyPistonTorx Screw M5x14Cup SpringStop-RingUndulated SpringSteel Plate CSteel Plate C13111451060 310 027 Steel Plate C1019 273 019 Friction Plate C1019 273 019 Friction Plate C3451060 210 037 Friction Plate C310.3101060 310 005 End Plate C110.34010.36010.37010.38010.39010.40010.4401060 310 027See Page 490734 313 1620750 113 0150734 401 2130750 115 437See Page 490736 101 1650750 112 07611121119910.300End Plate CClutch C Snap RingO-RingPiston RingPiston RingAxial Needle BearingIntermediate Plate ShimTorx Screw M6x65Usit RingWhere usedNotes(1060 030 AllAllAllAll* Available in kit 1060 298 026* Available in kit 1060 298 026* Available in kit 1060 298 025* Available in kit 1060 298 024* Available in kit 1060 298 024* Available in kit 1060 298 022* Available in kit 1060 298 026* Available in kit 1060 298 025Selective Snap Ring* Available in kit 1060 298 032* Available in kit 1060 298 032* Available in kit 1060 298 032Selective Snap Ring* Available in kit 1060 298 032Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 16
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Converter GroupPos #22.020ZF Part #4168 025 0434168 025 0464168 025 0634168 025 0674168 025 0694168 025 1144168 025 1274168 025 332DescriptionQtyTorque Converter J28Torque Converter N28Torque Converter F31Torque Converter A32Torque Converter A33Torque Converter H44Torque Converter T45Torque Converter V6111111111Where used(1060 030 030NotesNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 17
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Planetary Drive GroupsPos #ZF Part #DescriptionQty32.0201056 232 105 Bearing Set132.0401056 232 089 Shaft11060 232 0261060 232 0381060 232 04832.040/110 1056 232 085ShaftShaftRing GearShaft111132.040/120 1056 332 037 Ring Gear11060 332 0281060 332 05432.040/130 0730 513 33032.040/140 0730 007 12532.0601056 232 10432.0741050 317 060Ring GearRing GearSnap RingPressure RingBearing SetSpider Clutch Bell1111111056 232 079 Spider Clutch Bell11050 232 0521060 232 0321060 232 0411060 232 lanet CarrierPlanet CarrierSun GearSun Gear1060 232 050 Sun Gear10735 368 0431060 202 0011056 232 1011056 232 0711056 232 09911111Axial Needle BearingSun Gear ShaftBearing SetIntermediate ShaftBearing SetWhere usedNotes(1060 030 /088030006All (except /088030All (except 27/030/031/050/053All (except 21/027/030/031/050/053AllAllAllAllAllNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 18
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Planetary Drive Groups (continued)Pos 042.140/13042.180ZF Part #1060 242 0101056 242 0391056 232 0831056 242 0381056 242 0411056 242 0171056 332 0101056 332 0121056 242 038DescriptionWhere usedQtyPlanet CarrierBearing SetSun GearBearing SetRing GearRing Gear CarrierRing GearSnap RingBearing Set111111111(1060 030 )NotesAllAllAllAllAllAllAllAllAllNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 19
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Front Axle Differential GroupsPos 0ZF Part #1060 235 0871060 235 0941060 235 1011060 235 1031060 235 1051060 235 1091060 235 1110735 371 2680735 370 3740735 371 8951056 335 009See Page 491050 335 0160750 111 399See Page 50See Page 510734 313 1551060 235 0811060 335 0790734 310 342DescriptionQtyBevel Gear SetBevel Gear SetBevel Gear SetBevel Gear SetBevel Gear SetBevel Gear SetBevel Gear SetTapered Roller BearingTapered Roller BearingTapered Roller BearingNutPinion Bearing ShimRetaining RingDouble SealDiff. Bearing ShimDiff. Cover ShimO-RingCoverDifferential CoverShaft Seal11111111111111111111Where used(1060 030 lective Shim* Available in kit 1060 298 032Selective ShimSelective Shim* Available in kit 1060 298 032* Available in kit 1060 298 032Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 20
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Front Axle Differential Groups (continued)Pos #ZF Part 5.20035.220DescriptionQty1056 335 0691043 301 0360736 101 2410736 617 0611060 235 0401060 335 017Oil Baffle PlateMagnetTorx Screw M6x14Torx Screw M8x45Output FlangeOutput Flange11312111060 335 0201060 335 0611056 337 0330736 029 0891060 235 0021060 235 0031060 235 004Output FlangeOutput FlangeBearing RingAnti-Fatigue Bolt M8Flange ShaftFlange ShaftFlange Shaft11111111060 235 078 Flange Shaft35.220/110 1056 335 053 Speedo Cover1060 335 001 Output Cover11135.220/120 0734 319 419 Shaft Seal10750 111 369 Shaft Seal35.220/130 0635 331 218 Ball Bearing11All Rights ReservedFor Reference OnlyWhere used(1060 030 6/011/013/021/* Available in kit 1060 298 032027/049/059/072/088009/030/031/050/053 * Available in kit 1060 298 032All 2004 ZF Industries, Inc. - Page 21
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Front Axle Differential Groups (continued)Pos #ZF Part #DescriptionQty35.220/150 1056 335 065 Flange Shaft1060 335 021 Flange Shaft111060 335 071 Flange Shaft135.220/160 0501 315 012 Magnetic Ring135.220/170 0501 308 523 Compression Spring35.220/180 0501 308 528 Tappet35.220/190 0630 501 028 Retaining Ring11135.23010501 208 543 Speed Sensor35.230/020 0501 313 484 O-Ring235.2320501 317 696 Cap135.2400734 317 262 Sealing Ring135.2500736 617 061 Torx Screw 36 617 0740734 319 5291060 224 0030732 042 565See Page 52See Page 52See Page 520636 308 02531111111Torx Screw M8x30Shaft SealParking Lock WheelCompression SpringIdler Gear ShimOutput Shaft Gear ShimPinion Gear ShimScrew Plug M18x1.5Where used(1060 030 AllAllAllAllAllAllAllNotes* Available in kit 1060 298 032* Available in kit 1060 298 032* Available in kit 1060 298 032Selective ShimSelective ShimSelective Shim* Available in kit 1060 298 032Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 22
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Front Axle Output GroupsPos #ZF Part #DescriptionQty37.01037.02037.03037.0401056 337 0130730 062 7250735 368 082See Page 5337.0601060 337 082 Front Axle Housing137.0801060 337 083 Front Axle Housing1060 337 084 Front Axle Housing1060 237 025 Pinion1111060 237 026 Pinion11060 237 02837.080/120 0735 371 48937.080/130 0735 371 48937.1301060 237 0161060 237 033GasketBushAxial Needle BearingOutput ShimPinionTapered Roller BearingTapered Roller BearingIdler GearIdler Gear1111111111060 237 043 Idler Gear137.130/120 0735 371 418 Tapered Roller Bearing37.130/130 0735 371 418 Tapered Roller Bearing11Where used(1060 030 )NotesAll* Available in kit 1060 298 032AllAllAllSelective 021/027/030/049/050/059/072/088AllAllNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 23
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Front Axle Output Groups (continued)Pos #37.150ZF Part #DescriptionQty1060 237 019 Helical Gear1060 237 0201060 237 0211060 237 03237.150/120 0735 371 48937.150/130 0735 371 48937.2200736 617 0611Helical GearHelical GearHelical GearTapered Roller BearingTapered Roller BearingTorx Screw M8x451111114Where used(1060 030 031/053AllAllAllNotesNote: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 24
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Clutch Pack GroupsPos #70.010ZF Part #DescriptionQty1060 170 025 Cylinder A1060 170 026 Cylinder A1060 270 075 Cylinder A1111060 270 076 Cylinder A170.010/110 1056 370 047 Cylinder 8070.010/1901056 370 0481060 298 0201060 298 0210734 313 0140734 313 0290501 315 9261056 370 0341056 370 0501050 302 012Cylinder ACylinder ACylinder AO-RingO-RingCup SpringStop RingPistonSpring Clutch Disc1111111111056 370 009 Spring Clutch Disc170.010/200 1060 370 002 Steel Plate A41060 370 002 Steel Plate A5Where usedNotes(1060 030 49/072059/088All* Available in kit 1060 298 032All* Available in kit 1060 298 /027/030/031/050/053* Available in kit 1060 298 025013/049/072* Available in kit 1060 298 026005/006/009/011/021/* Available in kit 1060 298 025027/030/031/050/053/* Available in kit 1060 298 026059/088Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 25
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Clutch Pack Groups (continued)Pos #ZF Part #DescriptionQtyWhere used70.010/210 1050 202 002 Friction Plate A1050 202 002 Friction Plate A451060 270 039 Friction Plate A1060 270 039 Friction Plate A45(1060 030 059/08870.010/220 1060 370 003 End Plate A1All70.010/230 See Page 53 Clutch A Snap Ring70.0200734 313 163 O-Ring11AllAllNotes* Available in kit 1060 298 024* Available in kit 1060 298 024* Available in kit 1060 298 022* Available in kit 1060 298 022* Available in kit 1060 298 025* Available in kit 1060 298 026Selective Snap Ring* Available in kit 1060 298 032Note: Parts marked with * are only available in kits.All Rights ReservedFor Reference Only 2004 ZF Industries, Inc. - Page 26
ZF 5HP19FL Automatic Transmission - Spare Parts Catalog5HP19FL Spare Parts – Clutch Pack G
Porsche Boxster (986) Convertible 2.7L 6 Cyl. 1999 – 2003 986.300.011.05 1060 030 050 Porsche Boxster S (986S) Convertible 3.2L 1999 – 2003 986.300.011.20 1060 030 030 Make / Model / Model Year – VW Ma
