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University of Florida 1/6/2016EML 6323SectionNontraditional Manufacturing (Spring 2016)07A5, 07A8, 07DA1. Catalog DescriptionNontraditional additive and subtractive manufacturing processes using electrical, chemical,ultrasonic, magnetic, and photonic energy. Processes and equipment.2. Pre-requisites and Co-requisitesGraduate standing3. Course ObjectivesThe course introduces nontraditional manufacturing technologies, explains how products aremade, and describes how manufacturing problems are solved. Topics include energy fieldassisted processes such as laser beam machining, electrodischarge machining, andelectrochemical milling.Upon completion of this course, students should be able to demonstratea. a descriptive and qualitative understanding of advanced (nontraditional) manufacturingprocesses;b. the ability to rapidly and accurately perform manufacturing engineering evaluations andanalyses; andc. the ability to survey, understand, and present advanced knowledge and informationfollowing the current trends in nontraditional manufacturing.4. InstructorHitomi GreensletOffice locationTelephoneE-mail addressWeb sitesOffice hours226 du/hitomiy/ and http://mtrc.mae.ufl.edu/MW 5:10 PM – 6:00 PM and by appointment5. Teaching AssistantsDaniel RossOffice locationE-mail address:Office hours:130 MAE-Bdross124@ufl.eduW 3:00 PM – 4:40 PM and by appointment6. Meeting TimesOn-campus students: MWF 7th period (1:55 PM–2:45 PM)Off-campus students: UF EDGE online7. Class/laboratory scheduleSee the attached sheet. (Dates are subject to change—this is to serve as a guideline only)Final exam: 10:00 AM–12:00 PM on Thursday, April 28, 20161
University of Florida 1/6/20168. Meeting LocationOn-campus students: CSE E107Off-campus students: UF EDGE online9. Material and Supply FeesN/A10. Textbooks and Software (Recommended)Hassan El-Hofy, Advanced Machining Processes–Nontraditional and Hybrid MachiningProcessespublished by McGraw-Hill, 2005ISBN 0-07-145334-211. Recommended Reading Wenwu Zhang, Intelligent Energy Field Manufacturing: Interdisciplinary ProcessInnovationspublished by CRC Press. 2010ISBN 978-1-4200710-1-6 George Tlusty, Manufacturing Processes and Equipmentpublished by Prentice-Hall, 2000ISBN 0-201-49865-0 Mikell P. Groover, Fundamentals of Modern Manufacturing (4th Edition)published by John Wiley & Sons, Inc., 2010ISBN 978-0-470-46700-8 Serope Kalpakjian and Steven Schmid, Manufacturing Processes for EngineeringMaterials (5th Edition)published by Pearson Education, Inc., 2008ISBN 0-13-601959-5 Journals including ASME Journal of Manufacturing Science and Engineering, Annals ofthe CIRP, Precision Engineering, etc.12. Course OutlineThe topics covered in this course include the following (tentative): Introduction to Machining Processes Mechanical Processes (Ultrasonic machining, Water jet machining, Magnetic abrasivemachining) Chemical Processes (Chemical milling, Electropolishing) Electrochemical Processes (machining, drilling, and deburring) Thermal Processes (Electrodischarge machining, Laser beam, electron bean, and ionbeam machining)13. Attendance and ExpectationsClass policies Attendance is expected and encouraged but will not be recorded. If you need to miss aclass, please make appropriate arrangements with a classmate for class notes.2
University of Florida 1/6/2016 Cheating or any other form of academic dishonesty will result in failure and prosecutionaccording to University policies.Students are expected to conduct themselves in a manner that does not interfere withother students’ learning. Disruptive or distracting behavior is prohibited, and Prof.Greenslet reserves the right to temporarily or permanently dismiss distracting studentsfrom the classroom.Students are responsible for all announcements made during lectures, including changesin the scheduling of lecture topics, homework assignments, and exams. Class absence isnot a valid excuse for being unprepared.Any changes in the schedule or assignments will be communicated to the class via e-mailusing your Gatorlink (@ufl.edu) e-mail address and the course website. You areresponsible for monitoring your mailbox and the website regularly for any class notices.Homework policies [On-campus students] Homework must be turned in at the start of class on the due date.You have the option to turn it in earlier, in which case it must be placed in Prof.Greenslet’s mailbox (located in 221 MAE-B) before 11:59 AM on the due date. (DoNOT slip it under Prof. Greenslet’s door.) In general, late homework will not beaccepted.[Off-campus students] Homework must be submitted by e-mail through the UF elearning system by 1:55 PM on the due date. In general, late homework will not beaccepted. Homework must be neat and legible and show all major steps. Homework must be on 8.5” x 11” paper. Multiple sheets must be stapled in the properorder. Homework must have the assignment number, your name, and the date ofsubmission in the upper right-hand corner of the first sheet. Homework must have the page number in the bottom right corner of every page. You are encouraged to discuss the homework with your classmates. However, everystudent must provide the solutions themselves. Copying of homework will be treated asacademic dishonesty. Use of a solution manual or any online answer source is alsoconsidered dishonestyExam policies [On-campus students] The final exam will be held at the time assigned by the Registrar(10:00 AM–12:00 PM on Thursday, April 28, 2016). All exams will be held in theregular classroom. The first exam will be held during the regular class period.[Off-campus students] All exams will follow UF EDGE regulations. It is the students’ responsibility to demonstrate their knowledge on exams. In order to beable to grade your work, it must be neat, be legible, and follow logical steps with all workshown. Partial credit may be given for work that can be followed and where the natureand magnitude of the mistake can be identified. No credit will be given for correctanswers with insufficient indication of how they were obtained. Students should be aware that their work is submitted under the honor code pledge takenby UF students. The pledge reads: On my honor, I have neither given nor receivedunauthorized aid in doing this assignment. Students can learn more about the UF honor3
University of Florida 1/6/2016code at the UF Student Government norcode.php)Project (written report and presentation) policiesWritten report: On-campus students] Each team of four students must choose a subject relevant tonontraditional manufacturing processes, survey the related literature, and summarizethe chosen processes.[Off-campus students] Each student must choose a subject relevant to nontraditionalmanufacturing processes, survey the related literature, and summarize the chosenprocesses The report must be on 8.5” x 11” paper. Use the given template and follow the guidelines described in the template. Thereport must have the page number on the bottom right corner of every page. The report must have the date of submission in the upper right hand corner of thefirst sheet. The report must include the title, your name, abstract, introduction, main body of thereport, conclusions, and at least ten (10) references. The report must be no longer than six (6) pages overall. The project progress will be checked step by step: (1) title and abstract, (2)introduction and outline, and (3) list of references. Each document (PDF file) mustbe submitted by e-mail through the UF e-learning system by 11:59 AM on the duedate. In general, late submissions will not be accepted. The final, complete report (PDF file) must be submitted by e-mail through the UF elearning system by 11:59 AM on the due date. In general, late submissions will notbe accepted. Plagiarism is not acceptable. To learn how to prevent misconduct related toplagiarism, refer to .html.Written presentation: Presentation must be prepared on PowerPoint slides (8.5” x 11” size). Presentation must include the title, your name, main body of the presentation, date ofsubmission, and page number. Presentation must indicate sources as needed. Plagiarism is not acceptable. To learn how to prevent misconduct related toplagiarism, refer to .html. The presentation slides must be submitted by e-mail through the UF e-learningsystem by 11:59 AM on the due date. In general, late submissions will not beaccepted.Oral presentation (On-campus students only: Use PowerPoint slides (8.5” x 11” size). Each group must give a 15 minute presentation in class. The presentation schedulewill be determined later.4
University of Florida 1/6/2016Feedback on project reports and presentation policies Each student must choose another students’ project and write comments andsuggestions about it. Feedback must be on a single 8.5” x 11” page. Feedback must have the date of submission in the upper right-hand corner of thesheet. Feedback must include the project title you chose and your name. Use 10 pt. black Arial font. Use single space between lines. Use top, bottom, right, and left margins of 1”. Feedback must be submitted by e-mail through the UF e-learning system by 11:59AM on the due date. In general, late submissions will not be accepted.14. GradingMidterm examFinal examProjectFeedback on project report and presentationIn-class assignmentHomework20 %30 %30 % (Report: 15 % Presentation: 15 %)5%10 %5%15. Grading ScaleThe scores of each of the individual items will be weighted as shown above. In general, lettergrades will be assigned using the following scale:A: 93-100A-: 90-92.9 B : 87-89.9 B: 83-86.9B-: 80-82.9 C : 77-79.9C: 73-76.9C-: 70-72.9 D : 67-69.9 D: 63-66.9D-: 60-62.9 E: 0-59.9The instructor reserves the right to adjust individual grades according to a holistic evaluationof the student’s knowledge and effort.16. Make-up Exam PolicyThe dates and times for the exams are announced in advance. Except for valid medical reasons,no make-up exams will be given. Please schedule your other activities accordingly.17. Honesty PolicyAll students admitted to the University of Florida have signed a statement of academichonesty committing themselves to be honest in all academic work and understanding thatfailure to comply with this commitment will result in disciplinary action. This statement is areminder to uphold your obligation as a UF student and to be honest in all work submittedand exams taken in this course.18. Accommodation for Students with DisabilitiesStudents requesting classroom accommodation must first register with the Dean of Studentsoffice, which will provide the student with documentation that must be provided to thecourse instructor when requesting such accommodation.5
University of Florida 1/6/201619. UF Counseling ServicesOn-campus resources are available for students having personal problems or lacking clearcareer and academic goals. The resources include UF Counseling & Wellness Center, 3190 Radio Rd, 392-1575 (psychological andpsychiatric services) Career Resource Center, Reitz Union, 392-1601 (career and job search services)20. Software UseAll faculty, staff, and students of the University are required and expected to obey the lawsand legal agreements governing software use. Failure to do so can lead to monetary damagesand/or criminal penalties for the individual violator. Because such violations are also againstUniversity policies and rules, disciplinary action will be taken as appropriate. We, themembers of the University of Florida community, pledge to uphold ourselves and our peersto the highest standards of honesty and integrity.6
Serope Kalpakjian and Steven Schmid, Manufacturing Processes for Engineering Materials (5th Edition) published by Pearson Education, Inc., 2008 ISBN 0-13-601959-5 Journals including ASME Journal of Manufacturing Science and Engineering, Annals of the CIRP, Precis
