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8/6/2009Inspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSDisclaimerThis published work contains confidential and proprietaryinformation of Consolidated Digital Publishing.This course may not be reproduced or distributed in any form orpart without the prior written permission of Consolidated DigitalPublishing.This course should be reviewed to assure that the informationconforms to recommended procedures, as well as to anyfederal, state or local laws regarding any facility’s operation.The producer makes no warranty, expressed or implied, thatthe information in these courses are accurate or appropriate forany particular facility’s environment, or any individualemployee’s situation.Workover Inspection SpecificsClick Yellow Pulse to AdvanceSection 2: Derrick & HoistingEquipment FOUR GROUND TO CROWN GUYWIRES AND TWO TUBING BOARDGUY WIRES with a 3 clampminimum on the board guys & a 4clamp minimum on ¾ diameter lineor larger load guysInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSTag mustbeReadableCheck for condition of anchors and ifthey have pull test tags on anchors. Ifnot then check to see if productionoffice has documentation the anchorshave been pull tested within the last twoyears.As operator is responsible for anchors(per API RP 4G), contractor is requiredto have guy wires that are in goodcondition, hooked up to a properanchor, and secured properly.(Exception: Rigs of Beam type must becertified by a Professional Engineer andadhere to rig manufacturer’sspecifications.)Section 2: Derrick & HoistingEquipment MINIMUM OF 10'CLEARANCE FROM GUY LINESAND OTHER EQUIPMENT TOOVERHEAD POWER LINESGuy Wire ConditionChain Condition (ifused)Proper Clamps used& tightenInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSExtra Caution Should Be TakenDuring Rig MovesMINIMUM OF 10' CLEARANCEWhen checking fall lane include theFROM GUY LINES AND OTHERlength of the derrick plus anyEQUIPMENT TO OVERHEADattachments to the ground and addPOWER LINES10’. For example if the derrick is 92’and the carrier is 5’ and there is aNO VEHICLES ORlight attached to the top of theEQUIPMENT PARKED INderrick and it sticks up 5’ then youFALL LANEhave a total of 102’ of derrick plus10’ clearance for a total fall lane of112’. The power lines must be 112’Fall LaneFall Lanefrom the derrick.NO VEHICLES OR EQUIPMENT AREPARKED WITHIN THE FALL LANEOF THE DERRICK1
8/6/2009Section 2: Derrick & HoistingEquipment DOCUMENTATION OF APIINSPECTION (AS PER API RP 8B,CATEGORY III) FOR ALLELEVATORS, BAILS, AND OTHERHOISTING EQUIPMENT BY ACOMPETENT PERSON WITHIN THELAST YEAR IS AVAILABLEInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSAPI RP 8B,CATEGORY IIIHoisting Equipment?Blocks?Crowns?Power Swivels?Rod Elevators?Section 2: Derrick & HoistingEquipment CUTTING AND SLIPPING OFDRILL LINE DOCUMENTED Sameas drilling Most workover rigs donot slip and cut drilling line butshould have a documented processfor maintenance of drill (service)line. Check and ensure process isin place.IMPORTANT: Copies of theseInspections are required before workcan commence or there must be aapproval (variance) before work can bestarted.Inspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKS DRILLING LINE INSPECTED ATLOCATION IN ACCORDANCE WITHTHE AESC RECOMMENDED SAFEPROCEDURES AND GUIDELINESFOR OIL AND GAS WELLSERVICING. A Visual procedure isthe proper way to perform thisinspection. Using the manyrequirements this visual inspectionshould be done daily.Section 2: Derrick & HoistingEquipmentDRILLING LINE INSPECTIONContinuedInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKS2
8/6/2009Section 2: Derrick & HoistingEquipmentInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)DRILLING LINE INSPECTIONContinuedSection 2: Derrick & HoistingEquipment GERONIMO UNIT INSTALLED[Proper angle of line which should be 2times height i.e. 60’ height 120’ run Ifflagged used proper materials (no rags,ropes) use vinyl or plastic tape only Handle on the right side of line andattached properly to derrick!!NO (N) NOT APPLICABLE (N/A) REMARKSInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSStanding Kink in Geronimo LineAttachment of Geronimo Line toPermanent Anchor – 1 Clip?Section 2: Derrick & HoistingEquipment GERONIMO UNIT INSTALLATIONINSTALLEDRIGHTInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSPROPER INSTALLATIONWRONGWRONGWRONGUSE1. To Go – Move handle in direction “A”2. To Stop or Slow – Move handle in direction “B”AHEIGHTBApp. 5’1. Cable length should be twice the Height (Length 2 x Height)2. Cable size-7/16” or 1/2” plow steel standard six strand3. Slack-6 feet of sag4. Dead man must be able to support a cable pull of3000 lbs.CAUTIONDead ManDo not attempt to field repair when worn ordamaged. Dispose of and replace3
8/6/2009Section 2: Derrick & HoistingEquipment REMEMBER to Check forDocumentation on Pull Test forGeronimo LineSection 2: Derrick & HoistingEquipmentInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKS DERRICK LADDER STRAIGHTAND SECURE Same as drillingladder rungs begin within 18 inchesof the ground or deck DERRICK CLIMBER INSTALLEDTHAT PROVIDES 100% FALLPROTECTIONRemember Climbing Assists Mayor MAY NOT be a 100% FallProtection SystemsSection 2: Derrick & HoistingEquipment RAM STABILIZER AND LOCKINGDOGS ENGAGEDInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSThis is critical and it must be verifiedthat locking dogs are workingproperly and engaged correctly.Ask when engaged, and how it isverified dogs were engaged properly.(The correct answer: Dogs should beengaged when derrick is raised andverified by the derrickman beforepulling on anything with blocks.)This should be part of the dailyinspection process for workover rigs.SCOPING RAM STABILIZERS AREFUNCTIONAL and in a horizontalposition.4
8/6/2009Section 2: Derrick & HoistingEquipment SWAB LINE FREE OF KINKSAND FRAYSInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSThe same rules apply here as theydo in visual inspection of any wirerope.Section 2: Derrick & HoistingEquipment SAFETY CHAINS/LINES ON ALLTUBING BOARD FINGERSInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSSee Any Chains?Monkey Board Fingers-Notethere are No Safety Chains onTubing FingersSection 2: Derrick & HoistingEquipment COMPLETE RAILINGS ONTUBING BOARD AND ROD BASKET(NOTE: THERE ARE NO RAILS ONTHE ROD BASKET – THEEMPLOYEE STANDS DOWN INSIDETHE ROD BASKET) FALLPROTECTION IS UTILIZED BOTHON THE TUBING BOARD AND INTHE ROD BASKETInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKS5
8/6/2009Section 2: Derrick & HoistingEquipmentInspection Checklist ITEMS AIR HOIST ANCHORED WITHGUARD, CORRECT LINEINSTALLATIONINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSNo Guard!LINE IS WRAPPED EVENLY ON THEDRUM AND THE CABLE IS FREE OFDAMAGE[Check wire rope, slings and clipsall should be in good condition andtail chain must be tagged/prooftested No birds nest, wear][wire rope loops secured with threeclamps or pressed fittings; clampson dead end][ Hooks in good condition]If used for lifting personnelSecondary Fall Protection is used][ Spotters and Tag lines to be usedwhen making any lift]Section 2: Derrick & HoistingEquipment ELEVATORS SIZED ANDMANUFACTURED FOR TUBING INUSEInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKS-LATCHES MUST OPERATEFREELY AND LATCHED SECURELY,NO EXCESSIVE SLACK IN HINGEPOINTS ROD TRANSFERS AND CABLEINSTALLED WITH CLEVISSection 2: Derrick & HoistingEquipment WEIGHT INDICATOR INSTALLEDAND CALIBRATED PRIOR TOHEAVY LIFTING OR EXTENDEDSTUCK-PIPE/FISHING JOBThe only way to verify is to askoperator of the equipment how it isdone and when it was the last timeof calibration. Most workover rigshave a diaphragm installed on thedead line that works the weightindicator. Also, some rigs calibratethe weight indicator is by knowinghow much dry footage of certain asize tubing is in the well. Forexample 2 3/8” tubing weighing 4.70lbs. /ft. in a 3,000’ empty wellshould weight 14,100 lbs. plus theweight of the blocks, elevators andbales. So this would be 4.7 x 3,000’ 8,000 22,100 lbs, the weightindicator should indicate 22,100lbs.Inspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSNOTE: WEIGHT INDICATORDIAPHRAGM IS TO BE SECURED TOTHE DEAD LINE WITH A SAFETYCABLE OR SAFETY CHAIN. THEDIAPHRAGM SHOULD BEAPPROXIMATELY LEVEL WITH THEWEIGHT INDICATOR SCALE.6
8/6/2009Section 2: Derrick & HoistingEquipmentInspection Checklist ITEMS MAST SPECIFICATION PLATEPRESENT AND LEGIBLEINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSThis is usually on the derrick leg orsomewhere in the vicinity of thedriller operation area. It will showthe derrick serial number and whatthe lifting loads are with differentstrung lines.MASTSPECIFICATIONPLATESection 3: Carrier & Rig Floor HAND RAILS ON ALL STAIRSWITH MORE THAN FOUR STEPS.GUARD RAILS ALSO BEHIND THEDRILLER AND ON FLOOR WHENHIGHER THAN FOUR FEET.Section 3: Carrier & Rig Floor “V-DOOR” OPENING IS CLOSEDBY GUARD RAIL WHEN NOTACTIVELY TRIPPING OR PICKINGUP OR LAYING DOWN TUBING.Inspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKS7
8/6/2009Section 3: Carrier & Rig Floor WALKWAYS LEVEL, CLEAR OFOBSTRUCTIONS, AND FREE OFGREASE AND OILInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSCarrier cab should be free of anydebris which could become a firehazard.There should be no opening largeenough for a worker to stepthrough.Every opening on the rig floorshould be removed or be guarded.Section 3: Carrier & Rig Floor RIG SHIFTED FROM ROAD TOWINCH POSITIONInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSThis is a shift lever either by theengine or somewhere near themiddle of the rig carrier. Make sureit is locked in place and ask whenand how this is done by theoperator of the equipment.Draw WorksRoad GearSection 3: Carrier & Rig Floor RIG FOUNDATION, SPOTTING,AND GUYED TOMANUFACTURER'SSPECIFICATIONSInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSThe concern here is that thefoundation is level on the groundand is a secure foundation for therig. The guying specifications forthe rig should be known by thesupervisor of the workover rig.MAST SPECIFICATIONPLATE8
8/6/2009Section 3: Carrier & Rig Floor RIG FOUNDATION ISADEQUATE FOR SOILCONDITIONS, SPOTTING, ANDGUYED TO MANUFACTURER'SSPECIFICATIONS ORENGINEERED ALTERNATIVESUCH AS A BASE BEAMInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSAPI Recommended Practice (RP)4G should be used to determinethe minimum requirements forpreparing locations and repairingexisting locations that aresubstandard.Section 3: Carrier & Rig FloorInspection Checklist ITEMS BELLY JACKS INSTALLATION.DERRICK PINS INSTALLED WITHKEEPERSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)Section 3: Carrier & Rig FloorInspection Checklist ITEMS LEVELING JACKS AREENGAGED AND SECURED WITHLOCK NUTS.INDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSNO (N) NOT APPLICABLE (N/A) REMARKS DERRICK PINS ARE INSTALLEDWITH KEEPERS9
8/6/2009Section 3: Carrier & Rig Floor BACK UP CABLE INSTALLEDON TONGS, DOOR GUARD USED,STIFF-ARM INSTALLED WITHBOLT, NUT, AND RETAINER CLIPInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSPower tongs should have all ofthese items installed and in goodcondition.BACK UP CABLE (SNUB LINE)INSTALLED TO SEPARATEANCHOR POINT FROM STIFF ARMON TONGS.Use a 5/8” grade 8 bolt or greaterfor the stiff arm pin.Section 3: Carrier & Rig Floor TUBING, ROD TONGS ANDSLIPS RATED FOR JOB AND INGOOD CONDITIONInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKSValidate with the workover rigcompany man if you do not know.The ratings may be stamped on theelevators.Section 3: Carrier & Rig Floor STOPS ON BOTH ENDS OF PIPERACKSInspection Checklist ITEMSINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKS10
8/6/2009Section 3: Carrier & Rig FloorInspection Checklist ITEMS SWITCHES, PANELS, ANDDISCONNECTS MARKEDINDICATE COMPLIANCE AS FOLLOWS: YES (Y)NO (N) NOT APPLICABLE (N/A) REMARKS ELECTRICAL WIRES ARENOT EXPOSED TO POSSIBLEDAMAGECheck wiring at rear of rig(Brake Lights etc) for defects.Section 4: Circulating EquipmentInspection Checklist ITEMS ALL PUMP LINES, NIPPLES, ANDKELLY HOSES CERTIFIED BYCONTRACTOR TO BE RATED AT3,000 PSI WORKING PRESSURE.NOTE: IF HIGHER PRESSURE ISREQUIRED, INDICATE INREMARKS.It is critical that equipment iscertified by the contractor to berated for the work to be done.Some rigs will have higher ratingsfor operational reasons and itshould be noted what the rating isand how the equipment was testedfor anticipated pressures. Notesafety devices which are in place ifpressure is exceeded such as PopOff safety valves.INDICATE COMPLIANCE AS FOLLOWS: YES (Y)Pump fan, alternator, lubricatingpump belt and swabs are properlyguarded.Se
API RP 8B, CATEGORY III Section 2: Derrick & Hoisting Equipment IMPORTANT: Copies of these Inspections are required before work can commence or there must be a approval (variance) before work can be started. Inspection Checklist ITEMS INDICATE COMPLIANCE AS FOLLOWS: YES (Y) NO (N) NOT APPLICABLE (N/A) REMARKS .
