TM 10-3930-673-24P - SkyTrak

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TM 10-3930-673-24PTECHNICAL MANUALUNIT AND DIRECT SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL)ALSO INCLUDESGENERAL SUPPORT AND DEPOT MAINTENANCEFORALL TERRAIN LIFTER ARMY SYSTEM (ATLAS)10,000 LB CAPACITY(NSN 3930-01-417-2886)Approved for public release; distribution is unlimited.HEADQUARTERS, DEPARTMENT OF THE ARMYSEPTEMBER 2005

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TM 10-3930-673-24PLIST OF EFFECTIVE PAGESDates of issue for original and change pages are:Original. . . . . . . . . . . . . 0 . . . . . . . . . . . 30 September 2005TOTAL NUMBER OF PAGES IN THIS PUBLICATION IS 594 CONSISTING OF THE FOLLOWING:PageNo.*ChangeNo.Front Cover/(Back blank)0A/(B Blank)0i thru ix00001 00-1 thru 0001 00-70Figure 1 thru Figure 2170I-1 thru I-960Authentication Page0DA Form 2028’s0Back Cover/(Back blank)0A/(B Blank)

TM 10-3930-673-24PTECHNICAL MANUALTM 10-3930-673-24PHEADQUARTERSDEPARTMENT OF THE ARMYWashington, D.C., 30 SEPTEMBER 2005UNIT AND DIRECT SUPPORT MAINTENANCEREPAIR PARTS AND SPECIAL TOOLS LISTS (RPSTL)ALSO INCLUDESGENERAL SUPPORT AND DEPOT MAINTENANCEFORALL TERRAIN LIFTER ARMY SYSTEM (ATLAS)10,000 LB CAPACITY(NSN 3930-01-417-2886)Current as of November 11, 2004Approved for public release; distribution is unlimitedREPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this publication. If you find any mistakes or if you know of a way to improve theprocedures, please let us know. Submit your DA Form 2028 (Recommended Changes to Equipment TechnicalPublications), through the Internet, on the Army Electronic Product Support (AEPS) website. The Internetaddress is http://aeps.ria.army.mil. If you need a password, scroll down and click on “ACCESS REQUESTFORM”. The DA Form 2028 is located in the ONLINE FORMS PROCESSING section of the AEPS. Fill out theform and click on SUBMIT. Using this form on the AEPS will enable us to respond quicker to your comments andbetter manage the DA Form 2028 program. You may also mail, fax or e-mail your letter, DA Form 2028 direct to:AMSTA-LC-CI/TECH PUBS, TACOM-RI, 1 Rock Island Arsenal, Rock Island, IL 61299-7630. The e-mailaddress is: TACOM-TECH-PUBS@ria.army.mil. The fax number is DSN 793-0726 or Commercial (309) 7820726.TABLE OF CONTENTSIllus/FigWP 0001 00 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Page0001 00-1WP 0002 00 Repair Parts ListsGROUP 01 ENGINE0100-ENGINE ASSEMBLY.ENGINE ASSEMBLY.i1-111-1

TM 10-3930-673-24PTABLE OF CONTENTS - (Con’t)Illus/FigENGINE MOUNTING AND LIFTING BRACKETS.0101-CRANKCASE, BLOCK, CYLINDER HEAD .CYLINDER BLOCK .CYLINDER -110-111-112-113-114-115-115161718MANIFOLDS .EXHAUST MANIFOLD AND INTAKE MANIFOLD COVER .5-16-1ENGINE LUBRICATION SYSTEM .OIL PAN AND OIL LEVEL GAUGE .OIL PUMP, ENGINE .OIL SAMPLING VALVE, ENGINE .OIL FILLER TUBE, SIDE, ENGINE .0108-5VALVES, CAMSHAFTS, AND TIMING SYSTEM.FRONT HOUSING AND COVER .CAMSHAFT AND VALVE TAPPET .ROCKER ARM ASSEMBLY .PUSH ROD COVER .ROCKER ARM COVERS .TACHOMETER DRIVE AND ACCESSORY COVER.3-14-15-1PISTONS, CONNECTING RODS .PISTON, RINGS AND CONNECTING ROD .0105-34FLYWHEEL ASSEMBLY .FLYWHEEL AND FLYWHEEL HOUSING.FLYWHEEL COUPLING AND HOUSING COVER.2-13-1CRANKSHAFT .CRANKSHAFT, BEARINGS, AND VIBRATION DAMPER.0103-2Page15-116-117-118-119-11919-1GROUP 03 FUEL SYSTEM0301-CARBURETOR, FUEL INJECTOR .FUEL INJECTOR.0302-0306-212223ii23-124-12425TANKS, LINES, FITTINGS, HEADERS.FUEL/HYDRAULIC TANK ASSEMBLY .FUEL LINES, FITTINGS AND WATER SEPARATOR .FUEL LINES AND FITTINGS, ENGINE .ENGINE STE/ICE-R ASSEMBLY .21-122-123-1SUPERCHARGER, BLOWER, TURBOCHARGER OR ALTITUDE COMPENSATORTURBOCHARGER AND PIPING .TURBOCHARGER ASSEMBLY .20-121-1AIR CLEANER .AIR CLEANER ASSEMBLY .0305-20FUEL PUMP .FUEL INJECTION PUMP AND COUPLING .FUEL TRANSFER PUMP .0304-20-124-125-126-12627282926-127-128-129-1

TM 10-3930-673-24PTABLE OF CONTENTS - (Con’t)FUEL SHUTOFF SOLENOID, ENGINE .0309-3030-131-131ENGINE STARTING AIDS .ENGINE STARTING AID .0312-PageFUEL FILTERS.FUEL FILTER ASSEMBLY .0311-Illus/Fig32-132ACCELERATOR, THROTTLE OR CHOKE CONTROLS.ACCELERATOR PEDAL, CABLE AND LINKAGE .ACCELERATOR PEDAL ASSEMBLY.31-132-133-1333433-134-1GROUP 04 EXHAUST SYSTEM0401-MUFFLER AND PIPES.EXHAUST MUFFLER AND PIPING .35-13535-1GROUP 05 COOLING SYSTEM0501-RADIATOR, EVAPORATIVE COOLER, OR HEAT EXCHANGER .RADIATOR AND OVERFLOW .0502050537383938-139-140-140FAN ASSEMBLY .FAN AND FAN GUARD, ENGINE .ENGINE FAN DRIVE AND SPACER .DRIVE BELT AND BELT TENSIONER .37-138-1WATER PUMP .WATER PUMP, ENGINE.36-137-1WATER MANIFOLD, HEADERS, THERMOSTATS AND HOUSING GASKET.THERMOSTAT AND RADIATOR HOSES .CONNECTION, WATER INLET .0504-36COWLING, DEFLECTORS, AIR DUCTS, SHROUDS, ETC. .RADIATOR SHROUD MOUNTING BRACKET .0503-36-140-141-141424341-142-143-1GROUP 06 ELECTRICAL SYSTEM0601-GENERATOR, ALTERNATOR .ALTERNATOR MOUNTING .ALTERNATOR ASSEMBLY .0603-4445STARTING MOTOR .STARTER RELAY AND STARTER WIRING.STARTER MOTOR ASSEMBLY .0607-44-146-14647INSTRUMENT OR ENGINE CONTROL PANEL.CAB INSTRUMENT PANEL .CIRCUIT BREAKERS.CAB INSTRUMENT PANEL COVER PLATES.SWITCHES FOR ENGINE, HEATER AND PARKING BRAKE .iii44-145-146-147-148-14849505148-149-150-151-1

TM 10-3930-673-24PTABLE OF CONTENTS - (Con’t)Illus/Fig0608-MISCELLANEOUS ITEMS .BLACKOUT LIGHT SWITCH.ENGINE WATER TEMPERATURE AND OIL PRESSURE SWITCHES.BOOM, ELECTRIC CONTROLLER JOYSTICK .BOOM, ELECTRIC BOX ASSEMBLY .SWITCH, FORK AUTO LEVELER .WINDSHIELD WIPER MOTOR 63646563-164-165-166-16667HULL OR CHASSIS WIRING HARNESS.CAB WIRING HARNESS ASSEMBLY .CAB WIRING HARNESS.BOOM WIRING HARNESS .MAIN WIRING ASSEMBLY .MAIN WIRING HARNESS .STE/ICE-R HARNESS.ELECTRIC JOYSTICK HARNESS .SLAVE RECEPTACLE .58-159-160-1BATTERIES, STORAGE (WET OR DRY) .BATTERIES AND BATTERY CABLES .BATTERY BOX.52-153-154-155-156-157-158-1HORN, SIREN .BACK-UP ALARM .BACK-UP SWITCH.HORN ASSEMBLY .0612-525354555657SENDING UNITS AND WARNING SWITCHES.ENGINE WATER TEMPERATURE AND OIL PRESSURE SENDERS .TRANSMISSION TEMPERATURE SWITCH, TEMPERATURE SENDER ANDNEUTRAL SAFETY SWITCH .FUEL LEVEL SENDER .0611-52-1LIGHTS .FRONT AND REAR LIGHTS ASSEMBLIES .WORK LIGHT, ADJUSTABLE 2-173-174-175-1GROUP 07 TRANSMISSION0705-GEAR SHIFT, VACUUM BOOSTER AND CONTROLS.TRANSMISSION SHIFTER AND CABLES .TRANSMISSION SHIFTER ASSEMBLY.TRANSMISSION DISCONNECT FOOT CONTROL .GROUNDING STRAPS .0708-76777879TORQUE CONVERTER OR FLUID COUPLING .TORQUE CONVERTER ASSEMBLY .0710-76-180-180TRANSMISSION ASSEMBLY AND ASSOCIATED PARTS .TRANSMISSION AND MOUNTING .MAIN CASE AND COVER, TRANSMISSION .OUTPUT YOKE, TRANSMISSION.OUTPUT SHAFT, TRANSMISSION .FRONT HOUSING, TRANSMISSION 4-185-1

TM 10-3930-673-24PTABLE OF CONTENTS - (Con’t)FRONT COVER GROUP, TRANSMISSION .FRONT COVER ASSEMBLY, TRANSMISSION .INPUT SHAFT, TRANSMISSION .CLUTCH PACK, FIRST STAGE .CLUTCH PACK, SECOND STAGE .CLUTCH PACK, THIRD STAGE E UNIT .CONTROL VALVE, TRANSMISSION .CONTROL VALVE ASSEMBLY .0721-Illus/Fig92-19293COOLERS, PUMPS, MOTORS.OIL PUMP ASSEMBLY .PUMP DRIVE ADAPTER, HYDRAULIC PISTON .PUMP DRIVE, HYDRAULIC GEAR .OIL FILTER, TRANSMISSION .TRANSMISSION OIL COOLER .92-193-194-1949596979894-195-196-197-198-1GROUP 09 PROPELLER AND PROPELLER SHAFTS0900-PROPELLER SHAFTS .PROPELLER SHAFT, FRONT DIFFERENTIAL.PROPELLER SHAFT, REAR DIFFERENTIAL .PROPELLER SHAFT, TRANSMISSION .99-19910010199-1100-1101-1GROUP 10 FRONT AXLE1000-FRONT AXLE ASSEMBLY .FRONT AXLE ASSEMBLY .HOUSING ASSEMBLY, FRONT AXLE .DIFFERENTIAL ASSEMBLY, FRONT AXLE .PLANETARY WHEEL END, FRONT AXLE .102-1102103104105102-1103-1104-1105-1GROUP 11 REAR AXLE1100-REAR AXLE ASSEMBLY .REAR AXLE ASSEMBLY .HOUSING ASSEMBLY, REAR AXLE .1102-106107DIFFERENTIAL .DIFFERENTIAL ASSEMBLY, REAR AXLE.1103-106-1108-1108PLANETARY OR FINAL DRIVE .PLANETARY WHEEL END, REAR AXLE .106-1107-1108-1109-1109109-1GROUP 12 BRAKES1201-HAND BRAKES .PARKING BRAKE ASSEMBLY .PARKING BRAKE CALIPER ASSEMBLY.1202-110111SERVICE BRAKES .DISC BRAKE CALIPER ASSEMBLY .1204-110-1HYDRAULIC BRAKE SYSTEM .v110-1111-1112-1112112-1113-1

TM 10-3930-673-24PTABLE OF CONTENTS - (Con’t)BRAKE VALVE AND FITTINGS .HYDRAULIC BRAKE CONTROL VALVE ASSEMBLY .HYDRAULIC BRAKE ACCUMULATOR .HYDRAULIC BRAKE LINES AND AXLE BREATHER HOSE, FRONT AXLE .HYDRAULIC BRAKE LINES AND AXLE BREATHER HOSE, REAR 5-1116-1117-1MECHANICAL BRAKE SYSTEM .HYDRAULIC BRAKE FOOT CONTROL .118-1118118-1GROUP 13 WHEELS AND TRACKS1311-WHEEL ASSEMBLY.WHEEL ASSEMBLY.1313-119-1119TIRES, TUBES, TIRE CHAINS .TIRE.119-1120-1120120-1GROUP 14 STEERING1401-MECHANICAL STEERING GEAR ASSEMBLY .STEERING WHEEL ASSEMBLY .STEERING COLUMN AND CONTROL VALVE .STEERING KNUCKLE, TIE ROD, UNIVERSAL JOINT AND SPINDLE EERING SYSTEM VALVES.STEERING SELECT VALVE .124-1125-1126-1HYDRAULIC OR AIR CYLINDERS .STEERING CYLINDERS .1414-124125HOSES, LINES, FITTINGS .HYDRAULIC STEERING LINES AND FITTINGS, FRONT AXLE.HYDRAULIC STEERING LINES AND FITTINGS, REAR AXLE .121-1122-1123-1124-1HYDRAULIC PUMP OR FLUID MOTOR ASSEMBLY .EMERGENCY STEERING PUMP AND MOTOR .1411-121122123STEERING BRAKES .PARK BRAKE VALVE .PARK BRAKE VALVE LINES AND FITTINGS .1410-121-1129-1130-1130130-1GROUP 15 FRAME, TOWING ATTACHMENTS, AND DRAWBAR1501-FRAME ASSEMBLY .FRAME ASSEMBLY AND PIVOT PINS .1502-131COUNTERWEIGHTS .COUNTERWEIGHT ASSEMBLY .1503-131-1132-1132PINTLES AND TOWING ATTACHMENTS.PINTLE HOOK.131-1132-1133-1133133-1GROUP 18 BODY, CAB, HOOD, AND HULL1801-BODY, CAB, HOOD, AND HULL ASSEMBLIES .vi134-1

TM 10-3930-673-24PTABLE OF CONTENTS - (Con’t)MISCELLANEOUS FRAME COVERS .CAB MOUNTING HARDWARE .CAB DOOR ASSEMBLY .CAB INTERIOR COVER PLATES AND FLOOR MAT .CAB SOUND SUPPRESSION PANELS 40139-1139-1140-1UPHOLSTERY SEATS AND CARPETS .SEAT ASSEMBLY .1808-PageFENDERS, RUNNING BOARDS WITH MOUNTING AND ATTACHING PARTS, WINDSHIELD, GLASS, ETC.CAB WINDOWS AND SKYLIGHT GUARDS.FENDER ASSEMBLIES .1806-Illus/Fig141-1141141-1142142-1142-1STOWAGE RACKS, BOXES, STRAPS, CARRYING CASES, CABLE REELS, HOSEREELS, ETC. .DECONTAMINATION BRACKET AND STRAP .GROUP 22 BODY, CHASSIS OR HULL, AND ACCESSORY ITEMS2202-ACCESSORY ITEMS .FRONT WIPER ASSEMBLY .REAR WIPER ASSEMBLY.WIPER/WASHER ASSEMBLY .MIRROR ASSEMBLY .DEFROSTER FANS .2207-143144145146147WINTERIZATION EQUIPMENT .HEATER ASSEMBLY .HEATER CONTROL CABLE AND SWITCH PLATE.HEATER/AC HEATER HOSES .COMPRESSOR, REAR .HEATER/AC MOUNTING AND AC HOSES.HEATER HOSES, LINES AND FITTINGS .2210-143-1148-1148149150151152153DATA PLATES AND INSTRUCTION HOLDERS .DATA PLATES, DECALS AND STENCILS 1153-1154-1154154-1GROUP 24 HYDRAULIC LIFT COMPONENTS2400-MAJOR ASSEMBLAGE.BOOM EXTEND CYLINDER .BOOM HOIST CYLINDER.FORK SIDESHIFT CYLINDER .ATTACHMENT CYLINDER ASSEMBLY.FORK SIDESHIFT CYLINDER 10K .HYDRAULIC TANDEM GEAR PUMP .PISTON PUMP .2402-155-1155156157158159160161HYDRAULIC CONTROL VALVE .MAIN CONTROL VALVE ASSEMBLY .5060P RELIEF VALVE ASSEMBLY .4545B RELIEF VALVE ASSEMBLY 164162-1163-1164-1

TM 10-3930-673-24PTABLE OF CONTENTS - (Con’t)ATTACHMENT CONTROL VALVE .ATTACHMENT CONTROL VALVE ASSEMBLY.PRIORITY VALVE .RELIEF VALVE, FRAME TILT/BRAKES .HYDRAULIC CONTROL JOYSTICK FOR FRAME TILT CONTROL VALVE .FLUID PRESSURE REGULATOR VALVE.FRAME TILT VALVE .SHUTTLE VALVE 169-1170-1171-1172-1173-1173174175HYDRAULIC MAST COLUMN .ATTACHMENT ASSEMBLY .CARRIAGE ASSEMBLY, 6K .CARRIAGE ASSEMBLY, 10K .BOOM ASSEMBLY .INTERMEDIATE SECTION BOOM ASSEMBLY.

ALL TERRAIN LIFTER ARMY SYSTEM (ATLAS) 10,000 LB CAPACITY (NSN 3930-01-417-2886) Approved for public release; distribution is unlimited. HEADQUARTERS, DEPARTMENT OF THE ARMY SEPTEMBER 2005. only Left Blank. This page is blank. TM 10-3930-673-24P A/(B Blank) LIST OF EFFECTIVE PAGES