650 Patio Door - Viwinco Windows

Transcription

650 Patio DoorAssembly InstructionsStandard/Non-Impact & ImpactIMPRESS THE WEATHER

PARTS1.Frame(HEAD, AstragalVinyl two-trackmain frame.Additional vinyl tracksthat can be added ontothe main frame.Vinyl track cover. To coverinstallation holes.Aluminum extrusions thatsnap into the track on thesill for panels to roll on.Aluminum pieceused at the centerof bi-parting doors.7.Sill Riser8.Pocket Hook(P-HOOK)9.Interlock10.InterlockCover11.Fixed PanelJamb Spacer12.Handle1 Viwinco WindowsKeeper14.Weep nterior and exteriorcovers for thealuminum astragal.WeatherStrip Pads(PANEL)19.WeatherStrip PadsAttach to jambs toallow panels to lockto the frame.Vinyl snap in coversfor the weep holes onthe exerior of the sill.Foam sticker applied tothe end of head and sillto seal between jambs.Foam sticker appliedto the end of head andsill ADAPTERS to sealbetween jambs.Vinyl plug used to coverthe roller adjustment holesafter panel installation.Weather strip padsused on the top andbottom of panel.Weather strip padsused on the door frame.(FRAME)Aluminum extrusion thatsnaps over the interiorwall of the sill.Used for pocket doorinstallation, interlockspanels to the wall.Aluminum extrusionattached to sash tolock panels together.Vinyl piece that coversaluminum interlock andhurricane clip on the sideof the panel.Installed between theside of the fixed paneland the jamb.Attaches to alloperable panels.20.HurricaneClip21.Bumper22.Pocket DoorStop23.StandardDoor ScreenTrackAluminum piece attachedto the top and bottom ofeach interlock.Used to engage multiplepanels while only operatingone panel.Only used for pocketdoor installation.Standard door screen trackfor 2-panel doors.

5.KeeperScrews26.BumperAttachmentScrewsScrews used to attachjambs to head and sill(#8 3" Truss head).Screws used to secureADAPTERS to the mainframe (#8 5/8" Pan head).Screws used to attachkeeper to jambs(#8 1-1/4" Flat head).Screws used toattach the bumper(#8 1" Pan t HookScrews30.Pocket DoorStop ScrewsScrews used to securethe fixed panel to the jamb(#10 1-1/4" Pan head).Screws used toattach astragalto the side of thepanel (2" Hex head).Screws used to attachthe pocket hook tothe rough opening(#12 1-1/2" Pan head).Used for attaching sashstops on pocket doorapplications.650 Sliding Patio Door 2

EXPLODED VIEW3 Viwinco Windows

PANEL INSTALLATION CHARTKey: X Operable O FixedFull Frame Options2P2TAlways begin installation with inner most panel and work towards exterior P4T-XXXO4P4T-OXXXRPocket XXXXXXXEXTERIOR4P4T-XXXXPR650 Sliding Patio Door 4

SECTION 1: FRAME ASSEMBLY1Locate all frame parts (Part 1, Head/sill/jambs).IMPORTANT: If the door is more than two tracks locate the frame adapters (Part 2) first and correctly match them to thecorresponding frame parts.Three or More TracksD. Apply a bead of sealant over the top of screw heads at adapter joints around the frame.2Set frame (Part 1) on a level surface with the exterior facing up and line up all four corners.5 Viwinco Windows

SECTION 1: FRAME ASSEMBLY3Apply foam gaskets (Part 15) to the ends of the HEAD and SILL as well as track ADAPTERS (PART 16) if needed.4Securely attach the head and sill to the jambs using the screws provided (Part 23) through the pilot holes.Make sure that the track on jambs lines up with head/sill for smooth operations.IMPORTANT: DO NOT over tighten screws.650 Sliding Patio Door 6

SECTION 2: FRAME INSTALLATION1VERY IMPORTANT:Check the height and widthin three locations each wayto be sure the measurementis correct.VERY IMPORTANT: Prepare the rough opening for the frame, measure to ensure the opening is the proper size,and the sill is level. Measure the assembled frame to make sure that the size is accurate.***INSTALLING A SILL PAN IS REQUIRED.2VERY IMPORTANT: INSTALLATION OF FRAME MUSTBE IN COMPLIANCE WITH LOCAL BUILDING CODES.Carefully move the frame into the rough opening, the frame should fit freely.IMPORTANT: DO NOT force frame into opening. If the frame is tight, besure to clear any debris from the opening and make sure that the frameis the correct size before continuing.3Once frame is in place, shim around theframe to make it plumb, level, and square.Check to make sure sill is level acrosstracks interior to exterior, and measureheight and width at three locations to ensurethe opening is square. Attach the frame torough opening using installation screws inall installation holes.7 Viwinco Windows4Apply sealant over the head of each installation screw in the sill to ensure water cannotpenetrate through the frame.

SECTION 3: PANEL INSTALLATIONOperable Panels1Install the roller tracks (Part 4) into frame using a rubber mallet and a flat head screwdriver. Make sure the rollertrack snaps in and is installed correctly into the frame where panels will be operable.2Adjust the rollers to the lowestposition (rotating counterclockwise)to make it easier for installation.3Lift the top of the panel into the head of the frame so the top of the panelengages the top track. Lift up and swing the bottom of the panel onto thecorrect track so the rollers are engaged with the track.4Adjust the rollers UP to a raised position (rotating clockwise) so the top of the panel is engagedwith the head of the frame and the panel is level with even reveal along the jambs.650 Sliding Patio Door 8

SECTION 3: PANEL INSTALLATIONFixed Panels1Attach the fixed panel spacer using screw provided(Part 27) starting 6" from either end, then center,then center again (5 screws total).Pre-drilling the panel is recommended.23Install the panel into the correcttrack with the fixed panel installationleg to the interior of the door (notwith O-XO). Slide the panel all theway to the jamb it will be fixed to.4Secure the fixed panel to the jamb using screws provided (Part 27)6" from top and bottom, then center, then in between center and top/bottom (5 screws total).Fixed panel spacers can be painted to match door color onexposed surfaces. Be sure to pre-drill holes in spacer priorto painting.9 Viwinco WindowsAdjust the rollers tomake sure the panelis level and has aneven reveal from topto bottom of the jamb.

SECTION 4: ADDITIONAL OPTIONSInstalling Pocket Hook1If pocket application is being used, a Pocket Hook or P-Hook (Part 8) will be supplied.2Prior to installation of P-Hook, close all the panels and set the lock and keeper.3With the lock/keeper engaged, push all of the panels to the closed/interlocked positions and insert theP-Hook between the exterior of the rough opening and the interlock on the last panel.IMPORTANT: Be sure that the interlock on the last panel is engaged with the P-Hook.4While pushing the P-Hook (Part 8) into the interlock (Part 9), mark the gap between the wall and theP-Hook at top and bottom.5Unlock the door and push completely open past the P-Hook(Be sure not to open too far to disengage panel from the frame).6Install the P-Hook into the rough opening using the #12 - 2" screws provided (Part 29)through the holes pre-drilled (6" from top and bottom, then center, and middleof center, 5 screws total).7Ensure the last panel engages with the P-Hook. At this point adjust (as necessary)the rollers for each panel to ensure proper fit. Starting from the P-Hook working towardsthe locking panel. Re-adjust the lock and keeper if necessary.650 Sliding Patio Door 10

SECTION 4: ADDITIONAL OPTIONSInstalling AstragalIMPORTANT: Be sure all height adjustments have been made to the panel prior to installation of an astragal.If an astragal (Part 5) is supplied it will be attached to the non-locking operable panel1 Viewed from the exterior: astragal will attach to left panel.23The astragal should be oriented with the thick tube to the exterior and flat side to interior.IMPORTANT: If the door is a BI-PARTING POCKET DOOR the astragal should be flipped, with thethicker tube on the interior.4Place the bottom of the astragal down over topof the track that the panel is engaged on. Swingthe top of the astragal under the head and lineup the astragal along the side of the panel.Slide or snap on the vinyl covers (Part 6) for theastragal before attaching to the panel. NOTE: Add caulk or other type of adhesiveto vinyl covers, this will help the coversadhere to the astragal.56Lay a 3/16" drill bit under the astragal at thegroove that straddles the sill tower. This will keepthe astragal above the frame while you are drillingit to the panel and will make sure the aluminumdoesn’t damage the vinyl while operating.7Using screws provided (Part 28), attach theastragal to the side of the panel using thepre-drilled holes.8Use vinyl track covers (Part 3) to cover up the astragal trackAttach the keeper (Part 13) to the tower usingtower and screw holes.screws provide (Part 25).Add handle on astragal panel first. The handle installed on the astragal panel should follow thefixed (inactive) panel instructions.11 Viwinco Windows

SECTION 5: HARDWAREHandles1See detailed handle instructions included box (Part 12).IMPORTANT: Operable handle should follow active panel instructions.Astragal panel should follow the fixed (inactive) panel instructions.2Keepers (Part 13)A. Line up operable panel next to the locking jamb makingsure to align the keeper with the lock on the panel.B. Mark the location on the jamb and install thestrike to the door jamb.C. First, attach twoadjustable screws checkalignment of the lock tothe keeper and makeany height adjustmentsthat are needed.D.After making sure the panel locks properly you can secure the keeperwith all 4 screws provided (Part 25).650 Sliding Patio Door 12

SECTION 5: HARDWARE3Hurricane clips (Part 20) - Interlock Cover (Part 10)Hurricane clips will come installed on panels, they will need to be adjusted for final assembly.A. Loosen the screws holding the clip onto the panel, slide clips up so they extendno more than .1875"-.25" beyond the endof the interlock/panel.C. For easy installation of the interlockcover (Part 10) start by hooking the coverover the interlock on the edge, closer to thepanel the interlock will engage with. Snap thecover on so it is attached for a few inches6"-12". Slide the cover to the top of the panelover the hurricane clip. Using therubber mallet, tap the edge of the interlockcover, so it snaps into place.Note: Make sure the cover stays engagedon both sides after the cover is alignedwith the top of the panel you can use amallet to tap the outside edge to completethe installation.Repeat this for for each interlock.13 Viwinco WindowsB. Retighten screws with the clip in its final place.IMPORTANT: DO NOT allow the clips to dig intothe head or Sill. If the clip is touching any part of theframe it should be brought in closer to end of panel.D. Make sure the top of the interlock cover linesup with top of the interlock/panel. The hurricaneclip should stick out no more than ¼" on top orbottom when panels are installed.

SECTION 6: FINISHING1Weather Strip Pads (Part 19)Install the adheisive weather strip pads on the head and sill where the interlock of the panel will rest.A. Top/Bottom - Close and lock door. B. Slide panels open to revealTake a pencil and mark the ends of the the area between the lines.panels on both, the interior and exteriorof the door, head and sill between thetracks. (The line only needs to behalf-way across.)DC. Remove backing andAdd weatherstrip pads to allcorners whereoperable panelsmeet the jamb.Attach the pad tothe sill where thepanel meets the jamband another on thejamb attached to it.place at the edge of pencillines against the tracks.The end of the pads will bebetween the lines.When door is closed, padsshould be hidden behindthe panels/interlock.2Sill Riser (Part 7)A. Before installing the sillriser, make sure it is the correctlength to cover the interior wallof the sill frame, line up the sillriser with the frame.3B. Once the sill riser is linedup put a bead of sealant alongthe interior wall of the sill riser.C. Install the sill riser overthe interior wall of the sill frame,using a rubber mallet to besure not to dent the sill riser.Tap the sill riser down so itsnaps into place.D. Once installed put asmall bead of sealant verticallybetween the sill riser and thejamb (or between the sill riserand P-Hook if applicable).Track Covers (Part 3)A. Measure and cut vinyl track covers to length for all exposed tracks in both head and jambs.B. Install track covers in headerfirst making sure to cover thefull length of the track.C. Repeat with all remainingtracks in jambs making sure tokeep edges straight at corners.IMPORTANT: Measure around hardwaresuch as keepers and trim covers to line upwith the edge of the keepers.650 Sliding Patio Door 14

SECTION 6: FINISHING4Roller Adjustment Covers (Part 17)A. Before installing the roller adjustmentcovers be sure that keepers have beeninstalled at appropriate heights, and allother height adjustments have been madeto the panels.5B. Push the covers into the roller adjustment holeon the exterior of the panel, use a rubber mallet togently tap the cover into place if needed.Weep Hole Covers (Part 14)A. Install the three weep hole covers providedin the exterior face of the sill.15 Viwinco WindowsB. Push one side of the cover into the weep holeand gently tap the other end with a rubber mallet tosnap the cover into place.IMPORTANT: Be sure to install with theflap facing downwards.

SECTION 6: FINISHING6Bumpers (Part 21)Bumpers are used to engage multiple panels when operating, as well as tonot interfere with the handles. Bumpers can be installed on the interior or exterior of the door. It is recommended to keep all bumpers on sameside of door for easier and more precise installation, but you can choose any orientation you would like.Recommended 5" space betweenthe panel with a handle.Pocket Door Bumper Configuration (POCKET DOORS MUST FOLLOW)1. All panels with a handle should have a bumper (Part 21) attached to it to offset 5 inches from theedge of the next panel (to keep the handle clear off the next panel).2. All panels that do not have a handle should have bumper (Part 21) attached to it for an offset of3 inches to the edge of the next panel.3. Pocket door stops (Part 22) are to be attached to the Head and Sill flush with the end of the interior track.7Standard Door Screen Track for 2-Panel Doors (Part 23)If a standard 650 screen track is ordered, there will be 2 pieces of screen track material (part #23) shipped with the door.The screen tracks are to be installed on both the head and sill of the door.A. To install the screen track,place the flat side of the trackdown on the outermost part ofthe door.B. Using a rubber mallet to not damage thepart, hit the front of the screen track to snap itinto place. Be sure that the track is seated inthe head/sill properly. Continue to snap in thepart along the full opening of the door.C. Incorrect placement.650 Sliding Patio Door 16

NOTES

P.O. Box 499 851 Hemlock RoadMorgantown, PA 19543-0499Visit us at www.Viwinco.com1/2021

Weather used on the door frame. Strip Pads (FRAME) 20. Aluminum piece attached to the top and bottom of each interlock. Hurricane Clip 21. Used to engage multiple panels while only operating Bumper one panel. 22. Only used for pocket Pocket Door door installation. Stop 23. Standard door screen track for 2-panel doors. Standard Door Screen Track