Collectors, Filters & Replacement Parts

Transcription

DUST, FUME & MISTCollectors, Filters& Replacement Parts

DUST, FUME, & MIST - Collectors, Filters & Replacement PartsTHE MARKET LEADERFOR LONG-TERM VALUEFor decades, Donaldson Torit has offered manufacturers advanced and reliable dust, fume and mist collectorsand filters engineered to provide outstanding filtration efficiency and energy savings. The pairing of these industryleading collectors and filters helps increase manufacturing efficiencies and cleaner environments for employees.When efficiency is maximized and employees are at their peak, so is the manufacturer’s productivity—andultimately, its bottom line. Donaldson Torit products can help safeguard that bottom line with innovative collectorsand filters, expertly engineered by its unparalleled team of R&D engineers to provide long-term value, rather thanshort-term savings.No other dust collection manufacturer can match Donaldson Torit’s filtration solutions in delivering clean air.SUPERIOR PERFORMANCEIntegrated collectors and filter media work together to offer the highest levels of efficiency andmaximize productivity.CONTINUALLY EVOLVING FILTRATION SOLUTIONS1900ACQUISITIONS19801974:Donaldson Company, Inc.acquires the Torit Corporation,resulting in unparalleled filtrationand cartridge expertise.19901986:Donaldson Torit expands itsproduct line and expertiseto baghouse collectors withthe acquisition of Carter Day,another dust collection leader.20001997:Donaldson Torit’smist collectionportfolio is expandedby the acquisition ofAercology.1915:Frank Donaldson foundsthe Donaldson Company, aprovider of filtration solutions.TECHNOLOGY1Donaldson Torit1975:The TD cartridgecollector is launched,the first verticalcartridge collectorintroduced to the dustcollection market.1981:Donaldson Torit createsproprietary Ultra-Web nanofiber filter media,increasing filtration efficiency,and filter life while simplifyingmaintenance.1983:The Downflo horizontal cartridgecollector is introduced, offeringa higher efficiency and smallerfootprint than any collector beforeit. Also offers up to 25% moreairflow than TD.

DUST, FUME, & MIST - Collectors, Filters & Replacement PartsADVANCED TECHNOLOGYAs the inventor of the cartridge collector, Donaldson Torit has led the way for continuous innovation withaward-winning products such as Torit PowerCore dust collectors and filter packs.Proprietary Ultra-Web nanofiber filter media – the first of its kind – was developed by Donaldson. On themarket for three decades, this media technology increases filtration efficiency and simplifies maintenance.RELIABILITYThe leading worldwide provider of advanced filtration technology for almost 100 years.CUSTOMER SUPPORTUnmatched service and support at all stages—from up-front engineering to knowledgeable field resources toafter-sales service. Worldwide support to provide customers with advanced solutions and service, no matterthe location.200020052000:2004:Donaldson acquiresDCE, expanding itsbaghouse portfolio.2000:Downflo Oval 1 islaunched providing upto 25% more airflowthan competingcollectors and DFT.Donaldson Torit offers a fullline of replacement filtersfor competitor brands.2003:Dura-Life bag filters areintroduced—providingincreased efficiencyand twice the life overstandard polyester bags.2006:20102005:Donaldson Torit introducesReady2Ship, a service thatships replacement filterswithin 24 hours of ordering.Synteq XP MediaTechnology is introduced,an advanced media withhigher efficiency andsuperior draining functionfor the collection ofaerosolized mist.2008:2008:Donaldson Torit acquiresLMC-West and furtherexpands its baghouseportfolio.Torit PowerCore islaunched – collectorsthat are up to 70%smaller and usecompact filter packs,resulting in reducedmaintenance costs.2014:Downflo Evolutionis launched withrevolutionary airflowmanagement and27% more cleaningenergy to filtrationmedia.donaldsontorit.com 800-365-13312

DUST, FUME, & MIST - Collectors, Filters & Replacement PartsTORIT POWERCORE COLLECTORSSMALLER. SMARTER.Torit PowerCore dust collectors with PowerCore filter packs solve the industry’s need for better filtration,reduced operational cost, a smaller footprint and easier maintenance. Less steel and oil are required tomanufacture and transport collectors that are 50 - 70 percent smaller than traditional collectors. Clean-side filterpack access and fewer, lighter filter packs mean faster, easier filter changes without tools or filter cages. Anoptimized airflow management system delivers optimal pulse cleaning while minimizing airflow restriction.Also, collectors are shipped with filter packs installed.Additionally, smaller sized Torit PowerCore collectors can eliminate the need for complicated ductwork or alarge, energy-consuming central dust collection system. With greater flexibility, manufacturers can now optimizespace on the plant floor while containing costs. Innovative PowerCore filtration technology means reducedfreight and installation costs, fewer filter pack changeouts, lower maintenance costs, and no entry requirementsfor filter pack changes.(13,600 cfm collectors)Torit PowerCore VH 2-8(8 filter packs) vs. TraditionalBaghouse (162 filters)(11,200 cfm collectors)Torit PowerCore VL 2-8(8 filter packs) vs. TraditionalBaghouse (144 filters)V SeriesVH(5,000 - 40,800 cfm)(8,493 - 69,305 m3/h)Specificallydesigned to handleabrasive dusts inthe mining marketand grinding andblasting applicationsin the metalworkingmarket.Filters are easilyremoved from theside of the collectorwithout enteringa confined space.3Donaldson Torit(5,000 cfm collectors)Torit PowerCore CPC-12(12 filter packs) vs. TraditionalBaghouse (81 filters)(1,500 cfm collectors)Torit PowerCore CPV-3(3 filter packs) vs. TraditionalBin Vent (16 filters)CP SeriesVLCPCCPV(5,500 cfm collectors)Torit PowerCore TG4(4 filter packs) vs. TraditionalCollector (8 filters)TG SeriesTG(4,800 - 33,600 cfm)(8,155 - 57,086 m3/h)(700 - 33,000 cfm)(1,189 - 56,055 m3/h)(450 - 8,200 cfm)(764 - 13,929 m3/h)(960 - 13,440 cfm)(1,631 - 22,830 m3/h)Employs a downwardair pattern to forcelight and fibrousdust directly into thehopper. This includespulsed dust that canoften get re-entrainedon adjacent filters orcan bridge betweenfilters. In addition, asingle inlet manifoldreduces ducting andinstallation costs.A stand-alonecollector that canbe ducted to manydifferent applicationsincluding grain,wood dust, plasticcutting, and food.Bin vent collectordesigned for use inmaterial-handlingapplications – evenin tight spaces –including silos,conveyor transferpoints, conveyordischarges, blenders,and mixers.Designed forthermally generatedmetalworkingapplications likewelding, laser andplasma cutting, andthermal spray.Tool-free filterchangeout accessedon the clean side ofthe collector is fasterand easier than atraditional baghousecollector.No tools requiredT-Handles provideimmediate accessto the easy-gripPowerCore filterpacks.

DUST, FUME, & MIST - Collectors, Filters & Replacement PartsPOWERCORE MEDIA TECHNOLOGYLEADING THE WAY WITH POWERCOREPowerCore media technology is integral to the dramatic downsizing of the Torit PowerCore collector.PowerCore filter packs combine Ultra-Web nanofiber technology with Donaldson’s media configurationexpertise, creating a new filtration structure unlike anything else in the industrial air filtration market.As a result, a more effective filtration area is packaged into smaller spaces. And just one Torit PowerCore filter pack replaces multiple cartridge or bag-style filters. With more media packed into a smaller spaceand a simplified airflow path, PowerCore filter packs provide high performance with a low pressure drop.HIGH PERFORMANCEFILTER MEDIA One Torit PowerCore filter pack replacesmultiple cartridge or bag-style filtersrAlte alssenate Fast and easy filter pack changesANCLE Reduced maintenance High filtration efficiency forreduced emissions Reduced freight & installation costs Technology proven in field applicationsfor more than 10 yearsAIR3 The now filtered2FlutesIRATYDIRediarMFilte1 Dirty air entersan open flute onthe dirty air sideof the filter pack.air exits the filterpack through aflute that is openon the clean airside of the filterpack.2 Because the flute issealed on the oppositeend, air is forced to passthrough the filter mediainto an adjacent flute.FILTER PACKTOONE POWERCOREREPLACES UPCPSIXTGTHREEVHTWENTYfilter packfilter packfilter pack8-ft. long bag filterscartridge filters8-ft. long bag filtersdonaldsontorit.com 800-365-13314

DUST, FUME, & MIST - Collectors, Filters & Replacement PartsCARTRIDGE COLLECTORSTHE INVENTOR OF THE CARTRIDGE COLLECTORAs the inventor of the cartridge collector, Donaldson Torit has led the way with continuous innovation,such as the award-winning Downflo Oval dust collection technology. No other manufacturer comesclose to matching the innovation and breadth of technical expertise that Donaldson Torit incorporates intoits cartridge collectors.Donaldson Torit engineers its cartridge collectors to capture the broad spectrum of dust particles that caninhibit the production environment. From portable to central collectors, to source and ambient collectors,to booth-type collectors and weld benches, Donaldson Torit provides the most complete range of cartridgecollectors that cost-effectively enhance productivity and manufacturing efficiency.Fume CollectorsDownfloEvolution DowndraftBenchDownfloWorkStation (750-80,000 cfm)(1,189 - 5,096 m3/h)(700 - 3,000 cfm)(4,500 - 22,000 cfm)(1,189 - 5,096 m3/h) (7,644 - 37,370 m3/h)The DFE is asmaller cartridgecollector with fewerfilters. Airflowmanagementdirects incomingair to an intelligentdropout zonefor reducedfilter loading,and MaxPulse Cleaning Systemwith a triagonalfilter delivers 27%more cleaningenergy to filtrationmedia.Self-containeddust collectorbench forgrinding andfinishingoperations.5Donaldson ToritDesignedspecifically forin-plant areaswhere dirty and/ornoisy operationsare out in theopen – grinding,sanding, chipping,batch mixing orwelding.DownfloOval (90 - 102,000 cfm)(153 - 173,262 m3/h)DFO is a one-ofa-kind series ofcartridge dustcollectors withoval-shapedfilter technology,proprietaryfilter media andpulse cleaningthat providesup to 25% moreairflow capacitythan same-sizedround cartridgecollectors.AT-3000T-2000 Weld BenchEasy-Trunk Porta-Trunk Extraction ArmsT-2000(890 cfm)(1,512 m3/h)Weld Bench(2,000 - 3,000 cfm)(3,397 - 5,096 m3/h)T-2000 andAT-3000 ceilingmount, selfcontained sourcecollectors capturefume generatedin moderate-toheavy weldingapplications.Weld Benchprovides highcapture velocitythat assuresfume captureand eliminatesthe need forextraction arms.(750 - 780 cfm)**(1,274 - 1,325 m3/h)Offeringcompact,portablefiltration ofsmoke, dustand fumesthat resultfrom weldingand grindingapplications,Easy-Trunkprovides builtin manual pulsefilter cleaning.Porta-Trunk isa static filtersystem.

DUST, FUME, & MIST - Collectors, Filters & Replacement PartsULTRA-WEB MEDIA TECHNOLOGYTHE INVENTOR OFULTRA-WEBProven for 30 years, advanced and improvedmany times over, proprietary Ultra-Web is thenanofiber media technology that outperformsall others; it delivers longer filter life,cleaner air, and greater savings.Donaldson Torit offers a complete line of Ultra-Webcartridge filters that last twice as long as or morethan commodity cellulose and cellulose/synthetic(80/20) blend medias. The Ultra-Web surface-loadingtechnology is scientifically proven to provide a loweroperating pressure drop over a longer period of time,which allows the filter to last longer whilerequiring less energy.ULTRA-WEBOUTPERFORMSALL OTHERSUltra-Web nanofiber media is the mostoptimized and cost-effective choiceavailable for most all dust and fumecollection applications.Experience the Ultra-Web advantage: Increased surface loading Enhanced dust cake release Better cleaning efficiency Lower cost per cfm Available for all popularbrands of dust collectors10 MicronParticulateat 600XCELLULOSECELLULOSE/SYNTHETICSPUNBONDMELTBLOWN1 micron 1/25,400 of an inch (1/1,000 of a milimeter)3 DECADES OF LEADERSHIP &OVER 5 MILLION FILTERS SOLDdonaldsontorit.com 800-365-13316

DUST, FUME, & MIST - Collectors, Filters & Replacement PartsBAGHOUSE COLLECTORSTHE RIGHT BAGHOUSE FOR THE APPLICATIONDonaldson Torit offers a complete line of dependable, rugged baghouse dust collectors ranging from smallCyclones and Unimaster collectors that handle as low as 120 cfm to large RFs and LPs that handle up to197,000 cfm. Donaldson Torit also offers unique collectors like the Dalamatic , which feature envelope-shapedbags for improved pulse cleaning of especially challenging dusts, and clean side access to filters to makechangeouts easier.In addition to offering the best baghouses on the market, Donaldson Torit continually developsindustry-leading technologies such as Dura-Life bag filters that provide longer filter life, increasedefficiency, and reduced operating costs.Dalamatic RF and LPBaghouseUnimaster Cased —DLMCInsertable—DLMVIRD DustCollectorModularBaghouse(2,000 - 197,000 cfm)(3,397 - 334,634 m3/h)(120 - 10,000 cfm)(204 - 16,987 m3/h)(170 - 85,000 cfm)(289 - 144,385 m3/h)(1,350 - 5,000 cfm)(2,293 - 8493 m3/h)(1,150 - 65,000 cfm)(1,953 - 110,412 m3/h)The award-winningRF and LP are largerbaghouses thatcombine cyclonestyle pre-separationand baghouse filtersin one collector.They also providenon-compressedair cleaning. The RFuses low pressurecleaning while theLP uses reverse aircleaning.The UMA is acomplete unitthat is suited forintermittent dutyapplications wherecompressed air isnot available. Thisunit uses a superiorshaker design toclean the bags foroptimized airflow.Everything neededis packaged inone compact unit(including fan andcontrols).The Dalamaticline of collectorsuses envelopeshaped bags thatprovide extra snapduring pulsing foruse in especiallychallenging dustapplications. TheDLMC is a standalone collectorwith hopper, whilethe DLMV comeswithout hopper foruse in bin ventinga

in manual pulse filter cleaning. Porta-Trunk is a static filter system. THE INVENTOR OF THE CARTRIDGE COLLECTOR As the inventor of the cartridge collector, Donaldson Torit has led the way with continuous innovation, such as the award-winning Downflo Oval dust collection technology. No other manufacturer comes close to matching the innovation and breadth of technical expertise that .