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Delivering CustomerValue through AssetPerformance andReliabilityIvara EXP – IBM Maximo IntegrationAaron Beazley, Ivara CorporationCopyright Ivara Corporation. All rights reserved
Upgrade Maximo andImprove Asset Performance? Why wait – the business is not stoppingDifferent resources are utilizedFocus on critical assets or bottlenecksInvolve Operations: it is not only amaintenance department issue
About Ivara EXP Enterprise Enhances IBM Maximo enterprise assetmanagement Helps prevent equipment failure, increaseproduction and lower costs– Real-time, consolidated view of asset health.– Automates evaluation of equipment condition databy alarming on exception– Detects onset of failure early.– Identifies PM and data collection tasks to drivemaintenance programs.
Performance ImprovementSpecific Annual Operating PerformanceImprovements: TMP Chip Blow System ( 160,000) TMP Pressure Screen ( 50,000) White Liquor Pressure Filter ( 180,000) 480 Refiner Mechanical Seals ( 25,000) PM3 Calendar Stack ( 50,000) Bleach Air Doctor Showers ( 100,000) Salt Cake filter performance ( 150,000)Crofton Performance Improvements: Annual Operating performance improvement of 1,800,000 Annual Maintenance Labour, and M & S cost reduction
Successes: EXP & IBMMaximo West Fraser AES Corporation Scottish Power
Ivara EXP and AssetPerformance The Ivara software solution ties it all together– Technology– Process & Practices– PeopleASSETCONDITIONDATAANYEAM/CMMSInspection DataOnline Data(Data Historian,SCADA)Asset HierarchyAsset PriorityJob PlansPredictiveTechnologiesWork Orders
Strategy Development Set performance targets Prioritize opportunities andrisks Analyze assets anddevelop reliability actionplans– RCM2 – MTA Integration points:– Maximo asset priority isupdated based on Ivara riskprioritization analysis(consequence priority)
Reliability ProgramImplementation Rapidly implement Define and managetasks and dataderived from RCM Define alarm pointsand plannedresponse Collect conditiondata Integration points Synchronize Ivara assethierarchy from IBMMaximo (master) Synchronize IBMASSETCONDITIONDATAInspection DataOnline Data(Data Historian,SCADA)PredictiveTechnologies
PerformanceManagement Shared view ofcurrent assethealth – online inreal time Consolidated andautomated analysisto make informeddecisions, initiatework Manage byexception, priority KPIsASSETCONDITIONDATAInspection DataOnline Data(Data Historian,SCADA)PredictiveTechnologies
Work Management Make informed decisions inresponding to alarms Integration points:– Create work orders in IBMMaximo Acknowledgement of an alarmdue to a condition being out ofnormal range Use pre-planned Maximo jobplans as the basis for the worktriggered.– When resulting work iscompleted (work order isclosed in Maximo), the workorder is closed in EXP.
IBM Maximo / Ivara EXP IntegrationFor details, go to:IBM TivoliOpen ProcessAutomation opal/details?catalog.label 1TW10MA1N
Benefits for IBM MaximoCustomers Reduces integration costs, streamlines IT efforts Accelerates the deployment of EXP Enterprisewith IBM Maximo Accelerates IBM Maximo time-to-value Ensures informed maintenance decision-making Holistic approach to executing a proactivecondition-based maintenance strategy tooptimize asset performance
Integrated DataSummaryItemDirection/Maximo ItemAssetsBasic informationFrom Maximo Assets/LocationsHierarchyFrom MaximoConsequence priorityTo Maximo Asset priorityWork ordersNew work ordersTo Maximo work ordersStatusFrom MaximoStandards LibraryTasksTo/from Maximo Job PlansJobsTo/from Maximo PMs
Product DemonstrationCopyright Ivara Corporation. All rights reserved
ImplementationApproachProactive Benefits: Repair Parts Usage ReductionsAvailability ImprovementsQuality loss ReductionsThroughput IncreasesContractor ReductionsOvertime ReductionsInsurance Premium ReductionsImplementing Proactive work one System at a Time replacing a Repair Culture with an Asset Management Culture
Possible Project ade MaximoFeaturesto use?TrainingImplementationInstall EXP& InterfaceProcess DefinitionProcess TrainingPractices TrainingRCMProcess Coaching and Adherence ator MappingCheck Sheet Development & ValidationHandheld and Online Data CollectionAlarm Management / KPI TrackingMoving from Reactive to Proactivein less than 3 monthsWork Management
Questions?Copyright Ivara Corporation. All rights reserved
Performance Improvement Crofton Performance Improvements: Annual Operating performance improvement of 1,800,000 Annual Maintenance Labour, and M & S cost reduction of 1,350,000 Specific Annual Operating Performance Improvements: TMP Chip Blow System ( 160,000) TMP Pressure Screen ( 50,000) White Liquor Pressure Filter ( 180,000) 480 Refiner Mechanical Seals
