ENGINEERING STANDARD SPECIFICATION Ontario

Transcription

OntarioENGINEERING STANDARD SPECIFICATIONVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGE1.0Last Revision2020/04/141/10REV.1APPLICATIONThis specification describes the minimum piping requirements for diesel and gasoline dispensing,storage and handling. (O. Reg. 217/01 Liquid Fuels). For use on surface only.Liquid Fuel – Dispensing, Handling, StorageDesign Conditions150 PSIG @ -20º F to 200º FOperating Conditions100 PSIG @ -20º F to 160º FDesign, Fabrication, Installation and Approval RequirementsA Contractor, Vendor, Supplier, and Vale employees engaging in activity involving Combustible Fuelsshall notify Vale Engineering at ‘tssa@vale.com’ of the work. All codes and regulations used shall belatest edition. All piping components to be of non-combustible material and have a minimum meltingtemperature of 1000 F.ASME B31.3Process Piping - Category NormalO. Reg 217/01Liquid FuelsTSSALiquid Fuels Handling Code Adoption DocumentTSSALiquid Fuels Handling Code 2017R.S.O. 1990, c.O.1Occupational Health and Safety ActO. Reg. 854Mining and Mining PlantsSPEC-35001Piping – Classification and IdentificationSPEC-35002Piping – General RequirementsSPEC-35048Leak Testing RequirementsSPEC-83064Quality – Combustible Fuels – Quality Work Requirements

ENGINEERING STANDARD SPECIFICATIONOntarioVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGE2.0Last Revision2020/04/142/10REV.1PIPING MATERIALSIndoors1½" & BelowSchedule 80 per ASME B36.10M, ASTM A53 Gr. B or ASTM A106 Gr. B,carbon steel, seamless, plain ends.2” through 10"Schedule 40 per ASME B36.10M, ASTM A53 Gr. B or ASTM A106 Gr. B,carbon steel, seamless, beveled ends.PipeSee Notes F and GOutdoors, Unheated Buildings1½" & BelowSchedule 80 per ASME B36.10M, ASTM A333 Gr. 6, carbon steel,seamless, plain ends.2” through 10"Schedule 40 per ASME B36.10M, ASTM A333 Gr. 6, carbon steelseamless, plain ends.BuriedDouble wall containment, leak detection and cathodic protectionspecification as per requirements of TSSA Liquid Fuels Handling Code2017. Specification and details by Engineer.Indoors1½" & BelowClass 3000 per ASME B16.11, ASTM A105, forged carbon steel, socketweld ends.FittingsSee Notes E, F, G andH2” through 10"Schedule 40 per ASME B16.9, ASTM A234 Gr. WPB, wrought carbonsteel, beveled ends.Outdoors or Unheated Buildings1½" & BelowClass 3000 per ASME B16.11, ASTM A420 Gr. WPL6, forged carbonsteel, socket weld ends.2” through 10"Schedule 40 per ASME B16.9, ASTM A420 Gr. WPL6, wrought carbonsteel, beveled ends.

ENGINEERING STANDARD SPECIFICATIONOntarioVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGELast Revision2020/04/143/10REV.1IndoorsSocket weld half couplings, Class 3000 per ASME B16.11, ASTM A105,forged carbon steel.Branch ConnectionsSee Note AWeldolet or sockolet, extra strong per ASME B16.25 and MSS-SP-97,ASTM A105 forged carbon steel.Outdoors or Unheated BuildingsSocket weld half couplings, Class 3000 per ASME B16.11, ASTM A350Gr. LF2 Class 1, forged carbon steel.Weldolet or sockolet, extra strong per ASME B16.25 and MSS-SP-97,ASTM A350 Gr. LF2 Class 1, wrought carbon steel.Indoors1½" & BelowClass 150 per ASME B16.5, socket weld type, raised face, ASTM A105forged carbon steel.FlangesSee Notes B,C and D2” through 10"Class 150 per ASME B16.5, welding neck type, raised face, ASTM A105forged carbon steel. Bore of welding neck to suit pipe ID.Outdoors or Unheated Buildings1½" & BelowClass 150 per ASME B16.5, socket weld type, raised face, ASTM A350Gr. LF2 Class 1, forged carbon steel.2” through 10"Class 150 per ASME B16.5, welding neck type, raised face, ASTM A350Gr. LF2 Class 1, forged carbon steel. Bore of welding neck to suit pipe ID.Flanged Joint Gaskets1/16” or 1/8” thick ring type, dimensions to ASME B16.21.· Durabla, Durlon 9000, see Appendix B· Robco, Klinger C4500, see Appendix C

ENGINEERING STANDARD SPECIFICATIONOntarioVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGELast Revision2020/04/144/10REV.1Flange BoltingAlloy steel stud bolts to ASTM A193 Gr. B7, UNC threads, with heavyseries hex nuts to ASTM A194 Gr. 4. Class 2A fit on bolts and 2B fit onnuts. Dimensions to ASME B1.1, B18.2.1 and B18.2.2.Flange Bolt TorqueThe effectiveness of a gasket with a bolted flange connection isdependent on the field assembly technique, see ASME PCC-1 for details.See Appendix B and C for manufacturers recommended bolt torquevalues for gasket installation.Indoors1 ½ " & BelowClass 3000 per ASME B16.11 and MSS SP-83, ASTM A105, forgedcarbon steel, socket weld ends.UnionsOutdoors or Unheated Buildings1 ½ " & BelowClass 3000 per ASME B16.11 and MSS SP-83, ASTM A420 Gr. WPL6,wrought carbon steel, socket weld ends.Threaded JointSealantBall ValvesSee Note IGate ValvesSee Note IOatey Megaloc Compound.Class 150 per ASME B16.34, ASTM A216 Gr. WCB cast body, trimselection by Engineer. Wrench operated, complete with wrench, flangedto ASME B16.5. Valve to be lockable.Class 150 per ASME B16.34, ASTM A105 forged carbon steel body,wedge disc, outside screw and yoke, trim selection by Engineer, flangedto ASME B16.5. Valve to be lockable.Note: Use gate valves only when specified for a particular application asindicated on drawings.

OntarioENGINEERING STANDARD SPECIFICATIONVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGELast Revision2020/04/145/10REV.1Globe ValvesSee Note IClass 150 per ASME B16.34, ASTM A105 forged steel body, trimselection by Engineer, flanged to ASME B16.5. Valves to be lockable.Check ValvesSee Note IClass 150 per ASME B16.34, ASTM A216 Gr. WCB, swing check style,trim selection by Engineer, flanged to ASME B16.5.Use of a flexible hose is limited to surface application on the pipingsystem. The length shall not exceed 2 ft. and the hose shall conform toULC/ORD-C536.Flexible HosesRated for minimum 350 psig at 200 F. Flexible corrugated stainless steelhose with single braided wire sheath. End connections to ASME B16.5Class 150 raised face flanges.Anti Siphon ValvesSelection by the Engineer. Valve shall have ULC listing.Safety Relief ValvesPressure ReducingValvesFlange Bolt/NutLubricantSelection by the Engineer.Welded JointsAll welding shall conform to ASME IX.Selection by the Engineer.Loctite Heavy Duty Anti Seize.Clearly and permanently marked piping system accordance with “Usingthe Canadian Fuels Association Colour-Symbol System to MarkEquipment and Vehicles for Product Identification.” Identify the productscontained.LabellingIdentify valves with a tag indicating product controlled by the valve. Tagsto have shape, size and colour specified in “Using the Canadian FuelsAssociation Colour-Symbol System to Mark Equipment and Vehicles forProduct Identification.”Labelling to be petroleum resistant plastic or enameled metal.

ENGINEERING STANDARD SPECIFICATIONOntarioVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGE6/10REV.2020/04/141A. Attach to run pipe by full penetration welds. See Appendix A Table 1.B. Use flanges 1½” and below only for connection to flangedequipment.C. Flat faced flanges required at cast iron valves and flanges, for allsizes.D. Where required by particular piping arrangements use slip-on type,raised face. Use is subject to approval by Vale Representative.E. 1½” and below joints to be socket welds, except at screwedequipment and flanged valves.F. Double wall containment and leak detection may also apply tovents, risers and connections etc.G. The Engineer is to consider suitability of this specificationregarding the location, depth, loading, overburden and protectionof buried pipe.H. Butt weld elbows - Long radius R 1½ x dia. unless otherwisenoted.I. Applications of outdoor and unheated buildings, valve body to below temperature rated casting to ASTM A352 Gr. LCC.Notes3.0Last RevisionTESTINGPressure testing and purging as per TSSA Liquid Fuels Handling Code2017 and SPEC-35048.Testing shall be witnessed by ValeRepresentative.Leak TestPneumatic: 1.5 x Operating Pressure; duration minimum of 2 hours.4.0EXAMINATION AND INSPECTIONExaminationThe extent of required examination, performance, procedures andacceptance criteria of nondestructive examination in accordance withASME B31.3. All welds to be 100% VT and 100% RT. If RT cannot beperformed due to weld geometry, then perform MT or PT.

OntarioENGINEERING STANDARD SPECIFICATIONVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGE5.0Last Revision2020/04/14APPENDIX ATABLE 1 - BRANCH 22Inches1086432.521.51HEADER1 Equal Tee2 Reducing Tee3 Half Coupling4 Sockolet, Weldolet13/4 1/27/10REV.1

ENGINEERING STANDARD SPECIFICATIONOntarioVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGE6.0Last Revision8/10REV.2020/04/141APPENDIX BBolt Torque Values for Durlon 9000. Information provided by TFC/Durlon – TechnicalHandbook – January 2018. The torque values assume the gasket is used with Class 150 raisedface flanges and a suitable bolt/nut lubricant. The effectiveness of seal on a bolted flange connectionis strongly dependent on field assembly technique, see ASME PCC-1 for details. Retorque after 1224 hours.Pipe 75Number ofBolts4444444488888121st RoundLubed Torque(ft-lbs)10131520204040404040606060952nd RoundLubed l LubedTorque (ft-lbs)3040506060120120120120120200200200320

OntarioENGINEERING STANDARD SPECIFICATIONVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGE7.09/10Last RevisionREV.2020/04/141APPENDIX CBolt torque values for Klingersil C4500. Information provided by Robco Inc. The torque valuesassume the gasket is used with Class 150 raised face flanges and a suitable bolt/nut lubricant. Theeffectiveness of seal on a bolted flange connection is strongly dependent on field assemblytechnique, see ASME PCC-1 for details. Retorque after 4-24 hours to compensate for gasket creepand compression set.Pipe Size(NPS)BoltDiameter (in)Numberof imumLubedTorque(ft-lbs)1/16” bedTorque(ft-lbs)1/16” bedTorque(ft-lbs)1/8” Torque(ft-lbs)1/8” thk.510153045110130180105135200250310325

ENGINEERING STANDARD SPECIFICATIONOntarioVALE #TITLEPAGESPEC-35056MECHANICALPIPINGLIQUID FUEL - DISPENSING, HANDLING, STORAGE8.0Last Revision10/10REV.2020/04/141REVISION AND TRANSITION NOTESRevision notes describe: what was changed, why it was changed, and the plan to implement thechange, including whether changes are retroactiveRev1DescriptionIssued for movich2020/04/14Issue Date

Weldolet or sockolet, extra strong per ASME B16.25 and MSS-SP-97, ASTM A350 Gr. LF2 Class 1, wrought carbon steel. Flanges See Notes B,C and D Indoors 1½" & Below Class 150 per ASME B16.5, socket weld type, raised face, ASTM A105 forged carbon steel. 2” through 10" Class 150 per ASME B16.5, welding neck type, raised face, ASTM A105 forged carbon steel. Bore of welding neck to suit