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Tailor-Made Protectivity FILLER METALS FORREPAIR, ANTI-WEARAND ANTI-CORROSIONvoestalpine Böhler Weldingwww.voestalpine.com/welding
TAILOR-MADE PROTECTIVITY UTP Maintenance ensures an optimum combination of protection and productivity withinnovative and tailor-made solutions. Everything revolves around the customer and theirindividual requirements. That is expressed in the central performance promise: Tailor-MadeProtectivity .WE OFFER YOUa wide range of long-life filler metals thathelp you increase productivity and optimizemaintenance, repair, wear and surface protection. Rely on:»» Tailored products to the exact needs ofyour industry»» Consistently high product quality»» Worldwide distribution and a globalservice network»» Individual technical support by application specialists and weldingengineers»» Decades of experience and application know-howSOLUTIONS AT EVERY POINT ON THE GLOBEUTP Maintenance provides products and services through the global branches of voestalpine Böhler Welding and its dealer network in more than 150 countries throughoutthe world. A team of welding engineers stands at the customer’s side, providing adviceand support in all matters related to the challenges of welding technology.2
CUSTOMIZED PRODUCTS OF SUPERIOR QUALITYWe continuously adapt our product portfolio of about600 products to customer and industry specifications,while ensuring that we meet the highest qualityspecifications.From its in-house production facilities, UTP Maintenance delivers innovative, tailor-made welding fillermetals for: unalloyed and fine-grained structural steel,low-grade alloyed steels, rust-proof, acid-proof, andheat-proof steels, nickel-based alloys, cast iron, copper and copper alloys, manganese steels, tool steels,and cobalt steels.T ailor - M ade P rotectivity The product portfolio comprises:»» Stick electrodes»» Solid wires and rods»» Flux cored wires»» Submerged arc wires and fluxes»» Submerged arc strips and fluxes»» Spraying- and PTA-powders3
Business Product LinesMaintenanceCladdingRepair product lineSurfacing product lineCladding product lineRepair of cracked materialAnti-wear applicationsAnti-corrosion applications»» Covered Electrodes»» Covered Electrodes»» Covered Electrodes»» TIG Rods»» Solid Wires»» TIG Rods»» Solid Wires»» Metal Cored Wires»» Solid Wires»» Metal Cored Wires»» Gas Shielded Cored Wires»» Gas Shielded Cored Wires»» Gas Shielded Cored Wires»» Open Arc Wires»» Open Arc Wires»» Open Arc Wires»» SAW-Wires»» SAW-Flux»» SAW-Flux»» SAW-Cored Wires»» SAW-Cored Wires»» SAW-Strips»» Thermal Spraying Powders»» Cladding EquipmentIndustry Focus»» Agriculture & Food»» Cement»» Earth Moving»» Energy & Power»» Glass»» Mining»» Oil & Gas»» Pulp & Paper»» Pumps, Valves & Fittings»» Railway Systems»» Recycling and Waste Management»» Shipyards»» Steel Structure»» Steel Works»» Sugar & Ethanol»» Tool Construction4
CONTENTSDescription . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 – 5Corresponding filler metals . . . . . . . . . . . . . . . . . . . . . . . . . 7Covered electrodes for repair of cracked material . 8 – 9Unalloyed and low alloy steels . . . . . . . . . . . . . . . . . . . . . . . 8Stainless Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Nickel alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Copper alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Surfacing electrodes for anti-wear andanti-corrosion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 – 11TIG rods for repair of cracked material . . . . . . . . . 12 – 13Unalloyed and low alloy steels . . . . . . . . . . . . . . . . . . . . . . 12Stainless Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Nickel alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Copper alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Solid wires for repair of cracked material . . . . . . . 14 – 15Unalloyed and low alloy steels . . . . . . . . . . . . . . . . . . . . . 14Stainless Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14Nickel alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Cast Iron . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Copper alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Solid wires for anti-wear and anti-corrosion . . . . . . . . .Flux cored wires for repair of cracked material . . . . . .Unalloyed and low alloy steels . . . . . . . . . . . . . . . . . . . . . .Stainless Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16171717Gas shielded cored wires for repair,anti-wear and anti-corrosion . . . . . . . . . . . . . . . . . . 18 – 20Manganese steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Low alloyed steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19High alloyed steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Tool steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Cobalt steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Nickel alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Stainless steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20Open arc cored wires for repair,anti-wear and anti-corrosion . . . . . . . . . . . . . . . . . . . . 21 – 23Manganese steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22Low alloyed steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22High alloyed steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Stainless steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Submerged arc cored wires for a nti-wearand anti-corrosion 24Construction and low alloyed steel . . . . . . . . . . . . . . . . . 24Stainless Steels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24AppendixHardness conversion table . . . . . . . . . . . . . . . . . . . . . . . . . 25Welding positions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26T ailor - M ade P rotectivity 5
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CORRESPONDING FILLER METALSCoveredElectrodeTIG RodSolid wireUTP 610UTP A 118UTP A 118Gas shielded cored wireOpen Arc wireUTP 611UTP A 119UTP 614 KBUTP A 119UTP AF152SK BU-C1UTP 63UTP A 63UTP A 63SK 402-G / SK 307-GSK 402-OUTP 68 LCUTP A 68 LCUTP A 68 LCUTP AF 68 LCSK 308L-OUTP 68 MoUTP A 68 MoUTP A 68 MoUTP 68 MoLCUTP A 68 MoLCUTP A 68 MoLCUTP 6824 LCUTP A 6824 LCUTP A 6824 LCUTP 068 HHUTP A 68 HHUTP A 68 HHUTP 6222 MoUTP A 6222 MoUTP A 6222 MoUTP 83 FNSAW Cored wireSK 402-SSK 316L-OUTP AF 6824 LCSK 309L-OUTP A 8051 TiSK FNM-GSK FN-OUTP 86 FNUTP A 8051 TiSK FNM-GSK FN-OUTP 387UTP A 387UTP A 387UTP 34 NUTP A 34 NUTP A 34 NUTP 73 G 2UTP A 73 G 2UTP A 73 G 2UTP 73 G 3UTP A 73 G 3UTP A 73 G 3UTP 73 G 4UTP A 73 G 4UTP A 73 G 4SK D 12-G / SK D 12S-GSK 734-GUTP 690SK 20-GUTP 750SK D35-GUTP 7200SK 734-OSK D 35-SSK 313-OUTP BMCSK AP-GSK AP-OUTP CELSIT 706SK STELKAY 6-GSK STELKAY 6-OUTP CELSIT 721SK STELKAY 21-GSK AP-SUTP DUR 250UTP A DUR 250SK D250-G / SK 250-GSK BU-OSK BU-SUTP DUR 350UTP A DUR 350SK 350-GSK 350-OSK 350-SUTP DUR 600UTP A DUR 600UTP AF DUR 600 T / SK 600-GSK A12-OUTP LEDURIT 61SK 460-OUTP LEDURIT 65SK A45-OC orresponding filler metalsSK A45-S7
COVERED ELECTRODES FOR REPAIROF CRACKED MATERIALUnalloyed and low alloy steelsNameUTP 610UTP 611UTP 614 KbClassificationMechanical properties of the weld metalCharacteristics and field of useAWS 5.1Yield strength RP0,2Tensile strength RmE 6013 380470-600EN ISO 2560-AElongation AImpact strength K VE 38 0 RC 11 20 47Rutile cellulose coated stick electrode with very goodweldability in all positions, including vertical down.Universal electrode, particularly for small transformers.Bendable covering. Versatile application in steel, vehicleetc.AWS 5.1Yield strength RP0,2Tensile strength RmE 6013 380 510EN ISO 2560-AElongation AImpact strength K VE 38 0 RR 12 22% 47 JAWS 5.1Yield strength RP0,2Tensile strength RmE 7018 420 510EN ISO 2560-AElongation AImpact strength K VE 42 3 B32 H10 22 47 (-30 )UTP 611 is a strongly coated stick electrode for repair ofcracked material and surfacing on all kind of steelconstructions. It is used in autobody- and wagon industry,boiler construction and shipbuilding.UTP 614 Kb is a double coated stick electrode with auniversally suited application field. It is used in industry,trade, as well as in production and repair welds for diversebase materialsStainless SteelsNameUTP 63UTP 65 DUTP 68 HUTP 68 LCUTP 68 MoUTP 68 MoLCUTP 6824 LC8ClassificationMechanical properties of the weld metalEN 14700Yield strength RP0,2Tensile strength RmE Fe10 350 600EN ISO 3581-AElongation AImpact strength K VE 18 8 Mn R 32 40 60EN 14700Yield strength RP0,2Tensile strength RmE Z Fe11 640 800EN ISO 3581-AElongation A E 29 9 R 12 20AWS A5.4Yield strength RP0,2Tensile strength RmE 310-16 350 550EN ISO 3581-AElongation AImpact strength K VE 25 20 R 32 30 47AWS A5.4Yield strength RP0,2Tensile strength RmE 308 L - 17 350 520EN ISO 3581-AElongation AImpact strength K VE 19 9 L R 3 2 35 47AWS A5.4Yield strength RP0,2Tensile strength RmE 318 - 16380560EN ISO 3581-AElongation AImpact strength K VE 19 12 3 Nb R 3 23055AWS A5.4Yield strength RP0,2Tensile strength RmE 316 L-17380560EN ISO 3581-AElongation AImpact strength K VE 19 12 3 L R 3 23060AWS A5.4Yield strength RP0,2Tensile strength RmE 309 L-17 390 550EN ISO 3581-AElongation AImpact strength K VE 23 12 L R 32 30 47Characteristics and field of useWith the fully austenitic UTP 63, non-alloy structural andheat-treatable steels can be welded, also in combinationwith austenitic CrNi steels.UTP 65 D has been developed to satisfy the highestrequirements for repair and surfacing. It is extremelycrack-resistant when joining steels of difficult weldability.The rutile coated stick electrode UTP 68 H is suitable forrepair and surfacing of heat resistant Cr-, CrSi-, CrAl-,CrNi-steels/cast steels.The rutile coated stick electrode UTP 68 LC, with a lowcarbon content, is used for repair and building up ofidentical low carbon, austenitic CrNi steels and CrNi caststeels.The rutile coated stick electrode UTP 68 Mo is used forrepair and surfacing of stabilized and non stabilizedCrNiMo steels and CrNiMo cast steels.The rutile coated stick electrode UTP 68 MoLC, with a lowC content, is used for repair and surfacing of identical, lowcarbon, austenitic CrNiMo steels and CrNiMo cast steels.The rutile coated stick electrode UTP 6824 LC is used forrepair and surfacing of stainless and heat resistant steels/ cast steels as well as for dissimilar metal joints(heterogeneous joints) and for buffer layers on corrosion- or wear resistant claddings on C-steels.
Nickel AlloysNameUTP 80 MUTP 068 HHUTP 6222 MoUTP 7015ClassificationMechanical properties of the weld metalAWS 5.11Yield strength RP0,2Tensile strength RmE NiCu-7 300 480EN ISO 14172Elongation AImpact strength K VE Ni 4060 30 80AWS 5.11Yield strength RP0,2Tensile strength RmE NiCrFe-3 (mod.)420680EN ISO 14172Elongation AImpact strength K VE Ni 608240120AWS 5.11Yield strength RP0,2Tensile strength RmE NiCrMo-3 450 760EN ISO 14172Elongation AImpact strength K VE Ni 6625 30 75AWS 5.11Yield strength RP0,2Tensile strength RmE Ni 6182400670EN ISO 14172Elongation AImpact strength K VE NiCrFe-340120ClassificationMechanical properties of the weld metalAWS A5.15Yield strength RP0,2Hardness HBE Ni-Clapprox. 220approx. 180Characteristics and field of useUTP 80 M is suitable for repair and surfacing ofnickel-copper alloys and of nickel-copperclad steels.UTP 068 HH is predominantly used for repair identical orsimilar heat resistant Ni-base alloys, heat resistantaustenites, cold tough Ni-steel, and for joining heatresistant austenitic- ferritic materials.UTP 6222 Mo is particularly suited for joining, repair andsurfacing on nickel alloys, austenitic steels, low temperature nickel steels, austenitic-ferritic-joints and claddings.UTP 7015 is employed for repair and surfacing ofnickel-base materials. UTP 7015 is also recommended forwelding different materials, such as austenitic to ferriticsteels, as well as for weld claddings on unalloyed andlow-alloyed steels, e.g. for reactor construction.Cast IronNameUTP 8EN ISO 1071E C Ni-Cl 1UTP 83 FNAWS A5.15Hardness HBE NiFe-Clapprox. 190UTP 8 is for cold welding of grey and malleable cast iron,cast steel and for repair these base metals to steel,copper and copper alloys, especially for repair andmaintenance.UTP 83 FN is suitable for surfacing and repair of allcommercial cast iron grades, such as lamellar grey castiron and nodular cast iron, malleable cast iron and forrepair these materials to steel or cast steel.EN ISO 1071E C NiFe-11UTP 86 FNCharacteristics and field of useAWS A5.15Yield strength RP0,2Hardness HBE NiFe-Clapprox. 340approx. 220EN ISO 1071E C NiFe-13UTP 86 FN is suitable for repair, joining and surfacing oflamellar grey cast iron EN GJL 100 - EN GJL 400, nodularcast iron (spheroidal cast iron) EN GJS 400 - EN GJS 700and malleable cast iron grades EN GJMB 350 - EN GJMB650 as well as for joining these materials with each otheror with steel and cast steel.Cop
AWS A5.4 Yield strength R P0,2 Tensile strength R m The rutile coated stick electrode UTP 68 Mo is used for repair and surfacing of stabilized and non stabilized CrNiMo steels and CrNiMo cast steels. E 318 - 16 380 560 EN ISO 3581-A Elongation A Impact strength K V E 19 12 3 Nb R 3 2 30 55 UTP 68 MoLC AWS A5.4 Yield strength R P0,2 Tensile .
