Ingersoll Rand

Transcription

Ingersoll Rand Industrial Technologies provides products, services and solutions that enhance our customers' energyefficiency, productivity and operations. Our diverse and innovative products range from complete compressed air systems,tools and pumps to material and fluid handling systems and environmentally friendly microturbines. We also enhanceproductivity through solutions created by Club Car , the global leader in golf and utility vehicles for businessesand individuals.www.air.ingersollrand.comDistributed by:Ingersoll Rand compressors are not designed, intended or approved for breathing air applications. Ingersoll Randdoes not approve specialized equipment for breathing air applications and assumes no responsibility or liability forcompressors used for breathing air service.Nothing contained on these pages is intended to extend any warranty or representation, expressed or implied,regarding the product described herein. Any such warranties or other terms and conditions of sale of products shallbe in accordance with Ingersoll Rand’s standard terms and conditions of sale for such products, which are availableupon request. Product improvement is a continuing goal at Ingersoll Rand. Designs and specifications are subject to changewithout notice or obligation. 2008 Ingersoll-Rand Company CCN38447033 IRITS-0608-062

Ingersoll RandRotary Screw Air Compressors15-50 hp (11-37 kW)

Ingersoll RandPerformance That PaysWelcome to Ingersoll Rand’s rotary airsolutions, a higher standard of performance.Boosting your company’s profits was themain goal that Ingersoll Rand had in mindwhen designing our revolutionary line ofintegrated rotary screw air solutions.So how can a compressed air system help you increase profitability? Theanswer is really pretty simple: by ensuring that you achieve the highestproductivity in your shop while reducing the total costs of ownership tothe absolute lowest levels.Our rotary screw compressors are more than integrated air systems;they are complete air solutions designed to maximize the key drivers ofprofitability in today’s business:IUltimate reliabilityIFlexibility of operationIShop productivityIEnergy efficiency and savings2 Rotary Compressors

Exceptional ValueUltimate ReliabilityFewer ConnectionsISmart integration eliminates leaks andpressure drops, maximising reliability.Ultimate EfficiencyMore Air for Your MoneyIIndustry-leading performance delivers moreair for less horsepower, saving money onyour energy bills.Smart, Energy-efficient ControlsISmart, energy-efficient controls eliminatewasteful unloaded running by unloadingrapidly and by cycling the compressoron/off when not needed.Ultimate FlexibilityCompact FootprintIReceiver mounting frees up valuable floorspace and reduces installation costs.Installation Close to Point-of-UseIWhisper-quiet operation allows forinstallation closer to point-of-use,reducing costs and ensuring a better,safer work environment.Ultimate ProductivityClosely Maintained PressureIReducing discharge pressure and avoidingexcessive pressure bands increasesdownstream tool and equipment life.4 Rotary Compressors

InnovationReal WorldAdvantagesHigh-efficiency IntegratedCompression ModuleTo provide maximum performance, efficiencyand ease of service, the airend, interconnectingpiping and separation system have all beenWhisper-quiet OperationOversized, high-efficiencycooling air blower providessound levels as low as 67 dB(A).integrated into one simple design. Integrationof the high-efficiency compression moduleDual-control Operationeliminates leaks and pressure losses to increaseReliable and effective load/no-load control with automaticstop and restart facility formaximum flexibility.efficiency and performance.Service and maintenance are made extremelysimple through spin-on filtration and separatorcartridges.Simple DiagnosticsVisual indication of operatingstatus and hours run for easeof operation and reduceddowntime.Poly-V Belt DrivePremium drive system appliespatented automatic tensioningto eliminate belt stretch andincrease air output.Advanced CoolingA package pre-filter, efficientcombination aftercooler withaccess to both sides for easycleaning and top discharge tosimplify ducting.Generous ServiceabilityAll key maintenance components have been grouped toprovide ease of serviceability.

Integral Air Treatment for15-30 hp (11-22 kW)High-efficiency Filter PackEnergy-saving Refrigerated Air DryerClean Air to Drive ProductivityDry Air to Drive ProductivityIIIDeep-bed general purpose filtration todeliver best performance, reduce pressureautomatically starts with the compressor and operateslosses and extend operating life.continually. This operating cycle ensures immediateParticulate removal to industry-leadingdrying, reactive to the compressor loads. The dryer1 micron.operates until the compressor unit is shut down.ILonger element life, lower pressure drop.IBetter air quality delivered to tools andIPrepares air for further treatment to meetspecific requirements.Simple coiled tube-in-tube heat exchanger is selectedat this size of unit to achieve optimum performance,with low losses, high thermal efficiency and longequipment results in longer life.IHigh-efficiency direct expansion refrigerated dryerservice life.IHighly efficient centrifugal moisture separator withtimed solenoid drain valve permanentlydischarges condensate.IEliminates corrosion of piping – a causeof premature wear of tools and seals.6 Rotary Compressors

Smart Integration for 15-30 hp (11-22 kW)Advanced Packaging to Drive Reliability and UptimeI"Dry" air receiver mounted in a compact packagelowers the cost of installation (optional floormount also available).IIntegral air cooling with separate flow paths ensurecooling is achieved 100% of the time that thecompressor is running.IEasy access to all compressor and air treatmentcomponents, promoting serviceability.IIntellisys Control OptionProbably the best-known name incompressor control systems, the optionalPackage pre-filter for longer component life and reducedIntellisys Control offers precise pressuremaintenance cost.control, energy saving functions andISimplified piping eliminates potential leaks.advanced asset protection. Intellisys isISingle-point condensate drain system instead of separatepoints reduces installation cost.ISegregated cooling compartment provides advancedcooling flow management and reduces noise level.available for our entire product line from15-50 hp (11-37kW).Other Practical Options and KitsIFloor mountedICompressor package without airtreatment equipmentIWeather-resistant enclosureINEMA4/IP55 package with TEFC (TotallyEnclosed, Fan-Cooled) motorIPORO (Power Outage Restart Option)to safely restore machine followingpower interruptionIFrost protection (not available for unitswith refrigerant dryer)IUpper range modulation controlISequence controllersIPace system pressure regulators

Integral Air Treatment for30-50 hp (22-37 kW)Modular Cross Flow Heat ExchangerLeading Technology Driving EfficiencyAt the heart of the dryer lies the specially designed cross flow heat exchangermodule, incorporating air-to-air and air-to-refrigerant heat exchangers as wellas a high-efficiency stainless steel de-mister condensate separator, all in onecompact unit.Pre-cooling reduces the refrigeration load by as much as 60%. Air isfurther cooled through refrigerant heat exchange. Moisture is removed bythe de-mister, close-coupled to the evaporator.The cross flow heat exchanger incurs minimum air pressure losseswhile ensuring efficient water removal.Energy-saving Refrigerated Air DryerDry Air to Drive ProductivityIDirect expansion – refrigeration dryersimply and reliably dries the compressed airwhenever the machine is loaded.IComposite welded aluminium heat exchangerfor low losses, high thermal efficiency andlong service life.ISolenoid drain valve and high-efficiencymoisture separator to permanently dischargecondensate.IEliminates corrosion of piping – a cause ofpremature wear of tools and seals.8 Rotary Compressors

Ingersoll Rand offers industry-leading productsand solutions that enable businesses around theSmart Integration for 30, 40 and 50 hp (22, 30 and 37 kW)world to reduce energy consumption and costs andAdvanced Packaging to Drive Reliability and UptimeIdecrease harmful environmental emissions. From airFloor mounted units only (a wide range of free-standingcompressors that reduce energy consumption toreceivers are optionally available).electric-powered golf cars with near-zero emissions,Ingersoll Rand provides the knowledge, experienceIIntegral air cooling with separate flow paths ensureand solutions to help our clients achieve theircooling is achieved 100% of the time that thesustainability goals.compressor is running.ISpacious design simplifies access and promotes serviceability.IPackage pre-filter for longer component life and reducedmaintenance cost.ISimplified piping eliminates potential leaks.ISingle-point condensate drain system instead of separate pointsreduces installation cost.Optional supply without dryer installation.INCREASED SYSTEMEFFICIENCYINCREASED PRODUCTIVITYIREDUCEDMAINTENANCE COSTS

Local Customer SupportThere is More to Value than Simply PriceThe commitment of many thousands of dedicated compressedair specialists, either directly employed or members of a selectmarket channel partnership, mean that friendly Ingersoll Randsupport is close at hand. In addition to parts availability,qualified on-site service is available globally.Ease of ServiceNo matter what the industry or location, Ingersoll Rand iscommitted to serving you 24 hours a day, seven days a week.Our worldwide network of distributors, engineers, and certified,factory-trained technicians, are a phone call away — ready tosupport you with innovative and cost-effective service solutionsthat will keep you running at peak performance.Ultra Coolant Save cost with the advanced synthetic compressor coolantsupplied as standard. Ultra coolant reduces frictionand wear, has a long operating life, has simple condensateseparation characteristics and is biodegradable.PackageCare is a service contractdesigned to help customers get themost out of their air system investment.Whether it’s Ingersoll Rand equipmentor a competitor’s, a new compressoror used, with PackageCarecustomers get hassle-free systemreliability, backed by the mostcomprehensive service program inthe industry. We’re the only OEMin the industry offering this type ofservice coverage.10 Rotary Compressors

SpecificationspsigCapacity FAD at DischargeModelhpkWm3/min†† cfmbefore afterdryer dryerMountingUP6 15 125UP6 15 15015 11.015 11.01.841.646558125150120*145*68 368 3UP6 20 125UP6 20 150UP6 20 20020 15.020 15.020 15.02.352.121.64837558125150200120*145*195*68 368 368 3UP6 25 125UP6 25 150UP6 25 20025 18.525 18.525 18.52.892.612.121029275125150200120*145*195*68 368 368 3UP6 30 125UP6 30 150UP6 30 20030 22.030 22.030 22.03.543.172.6112511292125150200120*145*195*UP6 40 115UP6 40 125UP6 40 150UP6 40 70143115125150200UP6 50PE 115UP6 50PE 125UP6 50PE 150UP6 50PE 01167115125150200Length Width HeightWeight (lbs)(inches)without withdryer dryerhpdB(A)†Standard Baseplate th IntegralAir Treatment69 369 369 �N/A69 369 369 369 3Tank-mounted** 15120 Gallon Receiver 122‡147‡N/A69 369 369 369 3Tank-mounted** 15240 Gallon Receiver um discharge pressure for package, which includes moisture separator,refrigerated dryer and installation with GP filter. Filtration efficiency to 1 micron forsolid particles, liquids 0.5 mg/m3 W at 21 C and condensate drains‡Maximum discharge pressure for package, which includes moisture separator,refrigerated dryer, installation and condensate drains††Capacity quoted tested in accordance with ISO 1217:1996 annex C(CAGI-pneurop PN2CPT2)**Dimensions same for receiver mounted package either with or without dryer†Sound levels per ISO 2151:2004 annex CN/A indicates not availableRotary Compressors 11

up6 25 125 25 18.5 2.89 102 125 120* 68 3 up6 25 150 25 18.5 2.61 92 150 145* 68 3 up6 25 200 25 18.5 2.12 75 200 195* 68 3 up6 30 125 30 22.0 3.54 125 125 120* 69 3 up6 30 150 30 22.0 3.17 112 150 145* 69 3 up6 30 200 30 22.0 2.61 92 200 195* 69 3 up6 40 115 40 30.0 5.32 188 115 112‡ 69 3 up6 40 125 40 30.0 5.24 185 125 122‡ 69 3 up6 40 150 40 30.0 4.81 170 150 147‡ 69 3 up6 40 200 40 .