Transcription
theHANDBOOKWelding Consumables
Table of contentsProducts list . 6 For Mild & High Tensile Strength Steel Use . A1Welding Notes . B10Products Introduction . B11 SMAW Electrodes for Nickel Steel (low temperature use) For Mild & High Tensile Strength Steel Use Materials General Review . A2 SMAW ElectrodesWelding Notes (including consumables selection) . B15Products Introduction . B17 Flux Cored Wire for Nickel Steel (low temperature use)Welding consumables selection . A5Welding Notes . B20Welding Notes . A6Products Introduction . B21 MAG wireWelding consumables selection . A20Welding Notes . A21Products Introduction . A23 TIG RodGeneral Description And Welding Notes . A29Products Introduction . A30 SAW Wire / FluxWelding Consumables Selection . A33Welding Notes . A34Products Introduction . A36 Flux Cored Wire (FCW) SMAW Electrodes for Weathering SteelWelding Notes (including consumables selection) . B25Products Introduction . B26 Flux Cored Wire for Weathering SteelWelding Notes . B28Products Introduction . B29Table of contentsTable of contentsProducts Introduction . A7 SMAW Electrodes for High Tensile & High Yield Strength SteelsWelding Notes . B31Products Introduction . B32 Flux Cored Wire for High Tensile & High Yield Strength SteelsWelding Notes . B35Products Introduction . B36Welding consumables selection . A39Welding Notes . A40Products Introduction . A41 Stainless Steel Material General Review . C2 Welding Consumables Selection . C5 Low Alloy Steels Materials General Review . B2 Chromium-Molybdenum (heat resistant use) SteelWelding Consumables Selection . B3 SMAW Electrodes for Chromium-Molybdenum Low Alloy SteelsWelding Notes . B5Products Introduction . B6 Flux Cored Wire for Chromium-Molybdenum Low Alloy Steels2 SMAW ElectrodesWelding Notes . C8Products Introduction . C9 MIG．TIG Wire/RodWelding Notes (MIG) . C18Welding Notes (TIG) . C19Products Introduction . C20 SAW – Submerged Arc Welding Wire3
Welding Notes . E6Welding Notes . C28Products Introduction . E7Products Introduction . C29Welding Notes . C31Welding Notes . E13Products Introduction . C32Products Introduction . E14 Hardfacing and Wear Resistant UseTable of contents MIG．TIG Wire/Rod Cast Iron Hardfacing General Review . D2 Material General Review . F2 Welding consumables selection . D4 Welding consumables selection . F3 Welding Notes . D6 Welding Notes . F4 Hardfacing and Wear Resistant SMAW Electrodes SMAW ElectrodesWelding Notes (SMAW Electrodes) . D9Products Introduction . F6Products Introduction . D9Strong impact and abrasion resistant . D9Buffer layer and welding repairs . D11Metal to metal abrasion resistant . D12 Others Gouging or groove preparation useTable of contents Flux Cored WireProducts Introduction . F10Metal to sand abrasion resistant . D15Severe abrasion resistant . D18High temperature fatigue and corrosion resistant . D22 Hardfacing and Wear Resistant Flux Cored WireWelding notes (Flux Cored Wire and SAW Flux Cored wire) . D24 Reference DeLONG Diagram . G2 WRC-1992 Diagram . G3 Conversions . G4Strong impact and abrasion resistant . D25Buffer layer and welding repairs . D27Metal to metal abrasion resistant . D30Metal to sand abrasion resistant . D36Severe Abrasion resistant . D42High temperature fatigue and corrosion resistant . D51 Nickel Base Alloy Material General Review . E2 Cross Table for Nickel base alloys vs stainless steel, carbon steel,low alloy steel welding consumable . E3 SMAW Electrodes45
SMAW ElectrodesProducts listMild & HighTensile StrengthSteel Use(1)(3)PageAWSJISG03Equivalent to A5.1M E4313Equivalent to A5.1 E6013Z3211 E4303A7NK32Equivalent to A5.1 E4313Equivalent to A5.1 E6013Z3211 E4303A7G10A5.1M E4310A5.1 E6010Z3211 E4310A8G11A5.1M E4311A5.1 E6011Z3211 E4311A8K120A5.1M E4313A5.1 E6013Z3211 E4313A9G13A5.1M E4313A5.1 E6013Z3211 E4313A9G13VDA5.1M E4313A5.1 E6013Z3211 E4313A10ND150LA5.1M E4319A5.1 E6019Z3211 E4319UA10D200A5.1M E4319A5.1 E6019Z3211 E4319UA11G27A5.1M E4327A5.1 E6027Z3211 E4327A11EX7A5.1M E4327A5.1 E6027Z3211 E4327A12GL52A5.1M E4916A5.1 E7016Z3211 E4916UH10A12GL5218A5.1M E4918A5.1 E7018Z3211 E4918H10A13GL24A5.1M E4924A5.1 E7024Z3211 E4903A13GL524A5.1M E4924A5.1 E7024Z3211 E4924A14GL5226A5.1M E4928A5.1 E7028Z3211 E4928UH15A14GL528A5.1M E4928A5.1 E7028Z3211 E4928UH15A15Products listnameSMAW ElectrodesSteel Category(2)Speci cationProduct7
AWSJ I S (3)PageSteel CategoryProductname(1)Speci cation(2)PageAW SJ IS (3)GL98MA5.5M E6218MA5.5 E9018MZ3211 E6218-N3M1B32GL108MA5.5M E6918MA5.5 E10018MZ3211 E6918-N3M2B32GL118MA5.5M E7618MA5.5 E11018MZ3211 E7618-N4M2B33A5.1M E4948A5.1 E7048Z3211 E4948H10A15GL55＊A5.5M E5516-GA5.5 E8016-GZ3211 E5716H10A16GL60＊A5.5M E6216-GA5.5 E9016-GZ3211 E5716H10A16GL70＊A5.5M E6916-GA5.5 E10016-GEquivalent to Z3211E6916-N4M3A17GL128MA5.5M E8318MA5.5 E12018MZ3211 E8318-N4C2M2B33GL80＊A5.5M E7616-GA5.5 E11016-GZ3211 E7816-N4CM2A17G307A5.4 E307-16Z3221 ES307-16C9GL100＊A5.5M E8316-GA5.5 E12016-GEquivalent to Z3211E8318-N4C2M2A18G307MA5.4 E307-26Z3221 ES307-26C9G308A5.4 E308-16Z3221 ES308-16C10GL76A1 GL78A1A5.5M E4916（8）-A1A5.5 E7016（8）-A1Z3223 DT1216B6G308LA5.4 E308L-16Z3221 ES308L-16C10GL86B1 GL88B1A5.5M E5516（8）-B1A5.5 E8016（8）-B1G308MA5.4 E308-26Z3221 ES308-26C11G309A5.4 E309-16Z3221 ES309-16C11GL86B2 GL88B2A5.5M E5516（8）-B2A5.5 E8016（8）-B2Z3223 DT2316(8)B7G309LA5.4 E309L-16Z3221 ES309L-16C12GL96B3 GL98B3A5.5M E6216（8）-B3A5.5 E9016（8）-B3Z3223 DT2416(8)B7G309MoLA5.4 E309LMo-16G310A5.4 E310-16Z3221 ES310-16C13GL86B6 GL88B6A5.5 M E5516（8）-B6A5.5 E8016（8）-B6－B8G312A5.4 E312-16Z3221 ES312-16C13GL86B8 GL88B8A5.5M E 5516（8）-B8A5.5 E8016（8）-B8－B8G316A5.4 E316-16Z3221 ES316-16C14G316LA5.4 E316L-16Z3221 ES316L-16C14GL86C1 GL88C1A5.5M E5516（8）-C1A5.5 E8016（8）-C1Z3211 E5516(8)-N5B17G317A5.4 E317-16Z3221 ES317-16C15Nickel Steel (low GL86C2 temperature use) GL88C2A5.5M E5516（8）-C2A5.5 E8016（8）-C2Z3211 E5516(8)-N7B17G347A5.4 E347-16Z3221 ES347-16C15GL86C3 GL88C3A5.5M E5516（8）-C3A5.5 E8016（8）-C3G410A5.4 E410-16Z3221 ES410-16C16Z3211 E5516(8)-N2B18G2209A5.4 E2209-16Z3221 ES2209-16C16GL78W1A5.5M E4918-W1A5.5 E7018-W1Z3214 DA5016GB26GL88W2A5.5M E5518-W2A5.5 E8018-W2Z3214 DA5816WB26Mild & HighTensile StrengthSteel UseChromium –Molybdenum(heat resistantuse)SteelWeathering Steel8Speci cation(2)Z3223 DT2316（8）High Tensileand High YieldStrength SteelProducts listProductname(1)EX55VSMAW ElectrodesProducts listSteel CategoryS M AW E le c t r o d e sSMAW ElectrodesSMAW ElectrodesB6Z3221 ES309LMo-16 C12Stainless Steel9
Strong impactresistantSMAW ElectrodesMetal to metalabrasionMetal to sandabrasionresistantSevere abrasionresistant10AWSJIS (3)GH13M—Z3251 DFMA-250B————HARDMANG1HARDMANG3Buffer layer andweldingSpecif i c a t i on ( 2 )Productname(1)GH300—Speci cation(2)PageSteel CategoryProductname(1)AW SJ IS (3)D9High temperaturefatigue andcorrosion resistantGH13Cr-4——D22GNC 132A5.11 ENiCrFe-1Z3224 DNiCrFe-1E7GNC 133A5.11 ENiCrFe-2Z3224 DNiCrFe-2E8GNC 182A5.11 ENiCrFe-3Z3224 DNiCrFe-3E9GNC 112A5.11 ENiCrMo-3Z3224 DNiCrMo-3E10GNC 277A5.11 ENiCrMo-5Z3224 DNiCrMo-5E11GC100A5.15 ENi-CIZ3252 DFCNiF6GC55A5.15 ENiFe-CIZ3252 DFCNi FeF6GCOA5.15 EStZ3252 DFCFeF7GCI-1A5.15 ENi-CIZ3252 DFCNiF7GCI-2A5.15 ENiFe-CIZ3252 DFCNi FeF8GCI-3A5.15 EStZ3252 51 DF2A-300BD11Nickel base alloyPageGH300R—Z3251 DF2A-300RD11GH350R—Z3251 DF2A-350RD12GH450—Z3251 DF2A-450BD12GH450R—Z3251 DF2B-450RD13GH600—Z3251 DF3C-600BD13GH600R—Z3251 DF3B-600RD14GH750—Z3251 DF3C-700BD15GH900—Z3251 DF5A-700BD15HARD D——D16GH900W—HARD 31——D17HARD 35——D18GH800——D18S-GA5.18M ER48S-GA5.18 ER70S-GZ3312 YGW11A23GH900Mn——D19A23——D19A5.18M ER48S-4A5.18 ER70S-4—GH950NbS-4GW16GH950——D20S-6A5.18M ER48S-6A5.18 ER70S-6Z3312 YGW12A24GH950C——D20GW11A5.18M ER48S-GA5.18 ER70S-GZ3312 YGW11A24GHCW——D21GW12A5.18M ER48S-6A5.18 ER70S-6Z3312 YGW12A25D16Cast IronGougingor groovepreparation useProducts listProducts listSte elC a te goryS M AW E le c t r o d e sSMAW ElectrodesSMAW ElectrodesM A G． T IG w ir e / r o dMild & HighTensile StrengthSteel Use11
Mild & HighTensile StrengthSteel UseSpeci cation(2)Productname(1)AWSJIS (3)GW15—GW18＊GW19＊PageSteel CategoryZ3312 YGW15A25Nickel basealloysA5.28M ER62S-GA5.28 ER90S-GZ3312 YGW18A26A5.28M ER62S-GA5.28 ER90S-GZ3312 G55A0UM19 A26． TIG wire/rodMAGGT50A5.18M ER48S-6A5.18 ER70S-6Z3316 YGT50JIS (3)GTN82A5.14 ERNiCr-3Z3334 YNiCr-3E14GTN625A5.14ERNiCrMo-3Z3334 YNiCrMo-3E14PageGM307A5.9 ER307—C20GM308A5.9 ER308Z3321 YS308C20GM308LA5.9 ER308LZ3321 YS308LC21GT52TA5.18M ER48S-GA5.18 ER70S-GGM309A5.9 ER309Z3321 YS309C21—A30GM309LA5.9 ER309LZ3321 YS309LC22GT60A5.28M ER55S-GA5.28 ER80S-G—A31GM310A5.9 ER310Z3321 YS310C22GM312A5.9 ER312Z3321 YS312C23GT308A5.9 ER308Z3321 YS308C20GM316A5.9 ER316Z3321 YS316C23GT308LA5.9 ER308LZ3321 YS308LC21GM316LA5.9 ER316LZ3321 YS316LC24GT309A5.9 ER309Z3321 YS309C21GT309LA5.9 ER309LZ3321 YS309LC22GM347A5.9 ER347Z3321 YS347C24GT310A5.9 ER310Z3321 YS310C22GM410A5.9 ER410Z3321 YS410C25GT312A5.9 ER312Z3321 YS312C23GMN82A5.14 ERNiCr-3Z3334 YNiCr-3E14GT316A5.9 ER316Z3321 YS316C23GMN625A5.14 ERNiCrMo-3Z3334 YNiCrMo-3E14GT316LA5.9 ER316LZ3321 YS316LC24GT347A5.9 ER347Z3321 YS347C24A5.17 F7A2-EL8Z3183 S502-HA36GT410A5.9 ER410Z3321 YS410C25Carbon steel use GA78 GS12KA5.17 F7A2-EM12KZ3183 S502-HA36GT430A5.9 ER430Z3321 YS430C25GA86 GS12KA5.17 F7A4-EM1
8 9 SMAW Electrodes Steel Category Product name(1) Speci cation(2) Page AWS JIS (3) Mild & High Tensile Strength Steel Use EX55V A5.1M E4948 A5.1 E7048 Z3211 E4948H10 A15
